Neptune Cylinder Installation Manual

Page 1

Installation & Maintenance Instructions

The Electric Heating Company Ltd Unit 40 Block 5 Third Road Blantyre Industrial Estate Blantyre Glasgow G72 0UP Tel: 01698 820533 Fax: 01698 825697 email: info@electric-heatingcompany.co.uk

MARCH 2017

www.electric-heatingcompany.co.uk


01

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

IMPORTANT NOTE TO THE INSTALLER

Read these instructions before commencing installation. Unvented cylinders are a controlled service as defined in the latest edition of the building regulations and should only be fitted by a competent person. The relevant regulations are: England and Wales – Building Regulation G3, Scotland – Technical Standard P3, N Ireland – Building Regulation Part F After installation the commissioning record list must be completed and left, with these instructions, with the householder for future reference.

PAGE CONTENT 1

Introduction

2

Storage, Handling & Supply Requirements

3

Component Table

INTRODUCTION

4

Siting the unit

The EHC Neptune Unvented cylinder is made from

5

General Installation

Duplex Stainless Steel for excellent corrosion resistance.

7

Discharge Arrangement

The EHC Neptune has a strong rust-resistant steel case

9

Technical Specifications: Slimline -

and is highly insulated with environmentally friendly

Direct & Indirect

foam.

10

Technical Specifications: Direct & Indirect

11

Technical Specifications: Solar Indirect

The EHC Neptune is supplied complete with all the

12

Solar Coil Installation

necessary safety and control devices needed to connect

13

S-Plan Wiring Schematics

to the cold water mains. All are pre-adjusted. High

14

Commissioning & Servicing

quality controls have been selected to combine high flow

15

Fault Finding & User Instructions

rate performance with minimum pressure drop to make

16 - 17

Specification & Performance

the EHC Neptune perform well in all areas, even those

18

Commissioning Record

with poor water pressure.

19-24

Service Record

25-26

Guarantee - Terms & Conditions

27

Gaurantee Card

IMPORTANT NOTE TO THE INSTALLER Read these instructions before commencing installation. Unvented cylinders are a controlled service as defined in the latest edition of the building regulations and should only be fitted by a competent person. The relevant regulations are: England and Wales – Building Regulation G3, Scotland – Technical Standard P3, N Ireland – Building Regulation Part F After installation the commissioning record must be completed and left, with these instructions, with the householder for future reference.


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

STORAGE PRIOR TO INSTALLATION The EHC Neptune should be stored in its original packaging in an upright position in an area free from excessive damp. Regulations G3+L. HANDLING PRODUCT The EHC Neptune should be carried upright where possible. Assessments of risks for carrying the cylinder should be conducted. Use more than 1 person for carrying where appropriate. Always follow latest guidelines for lifting techniques, to avoid injury and damage to the product. WATER SUPPLY The EHC Neptune operates at 3 bar (controlled by the inlet control set) and is capable of delivering over 50 litres per minute. The high quality inlet control set has been designed to make the most of the flow rates available, however the performance of any unvented system is only as good as the mains water supply. The maximum possible water demand should be assessed, taking into consideration that both hot and cold services are supplied simultaneously from the mains. The water supply should be checked to ensure it can meet these requirements. If necessary, consult the local water company regarding the likely pressure and flow rate availability. If measuring the water pressure, note that a high static (no flow) mains pressure is no guarantee of good flow availability. In a domestic installation 1.5 bar and 25 l/min. should be regarded as the minimum. The maximum mains pressure that the inlet control set can accept is 12 bar. Consideration should be given to upgrading existing ½” (15mm) cold mains pipework to a larger size if the recommended minimum pressure/flow rate is not being achieved. ELECTRIC SUPPLY The EHC Neptune requires 240 Volt electrical supply for the immersion elements. The electrical supply to each immersion heater must be fused at 13A via a double pole isolating switch to BS 3456. The cable must be at least 2.5mm2 heat resistant (85°C HOFR) sheathed flex complying to BS 6141:1981 Table 8.

02

UNPACKING THE UNIT The EHC Neptune comes complete with the fittings required to complete the installation. Please see over for component content list. High flow rate inlet control set - 3 bar PRV 6 bar Expansion Relief Spare Part No. CB091 Temperature and pressure relief valve Spare Part No. CB098

Acetal tundish 15 x 22 mm Spare Part No. CB096 Expansion Vessel • 60- 250 ltr units - 18 ltr vessel Spare Part No. CB144 • 300 ltr units - 25 ltr vessel Spare Part No. CB145

Two port valve Spare Part No. EC10008 Incoloy long life 3 kW immersion heater Spare Part No. CB099 Dual thermostat Spare Part No. CB142

High limit thermostat Spare Part No. CB135


03

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

COMPONENT CONTENT TABLE

Expansion Vessel

Tundish

Temp & Pressure Relief Valve

Inlet Control Set

• •

Immersion Heater

Two Port Valve

Direct Models (Electric) Indirect Models (Single Coil) Solar Indirect Models (Two Coils)

Dual Thermostat

Solar Indirect Models

Indirect Models

Single High Limit Stat

Direct Models (Electric)

Slimline Indirect Models

Sensor Pocket Retaining Bungs

Installation & Maintenance Instructions Slimline Direct Models (Electric)


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

SITING THE UNIT The EHC Neptune can supply outlets above it or at some distance from it. Site the unit to minimise “dead leg” distances, especially to the point of most frequent use.

04

Access for maintenance of the valves should be considered. Consideration should be given to position of discharge pipes (tundish), drain valves - shall be positioned away from electrical components.

Outlets above the EHC Neptune will reduce the outlet pressure available by 0.1 bar for every 1m of height difference. The unit should be protected from frost. Particular care is needed if sitting in a garage or outbuilding. All exposed pipework should be insulated. EHC Neptune must be installed VERTICALLY on a flat base capable of supporting the weight of the cylinder when full. See technical specification section (page 16) for weights. The minimum recommended cupboard size is 650mm square.

The immersion heaters are 375mm long and care should be taken to ensure that they can be withdrawn for servicing if required. The discharge pipework from the safety valves should fall continuously and terminate safely.

SCHEMATIC DIAGRAM NOTES: The pressure reducing valve, non-return valve and expansion relief valve are combined together in the inlet control set.

HOT OUTLET

SECONDARY RETURN CIRCUIT ( 210, 250 & 300 L SIZES )

TEMPERATURE & PRESSURE RELIEF VALVE

EXPANSION RELIEF VALVE

TUNDISH

BRONZE PUMP

NON RETURN VALVE

NON RETURN VALVE

2 PORT VALVE BOILER FLOW BOILER RETURN IMMERSION HEATER

PRESSURE REDUCING VALVE

ISOLATING VALVE

BALANCED COLD CONNECTION EXPANSION VESSEL WITH WALL BRACKET

DUAL STAT COLD INLET VIA DRAIN

COLD MAIN

On 60 – 180 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee’d into the cold feed pipe just above the drain elbow.


05

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

GENERAL INSTALLATION COLD MAINS PIPEWORK Run the cold main through the building to the place where the EHC Neptune is to be installed. Take care not to run the cold pipe near hot water or heating pipework so that the heat pick-up is minimized. Identify the cold water supply pipe and fit an isolating valve (not supplied). A 22mm BS1010 stopcock can typically be used but a 22mm quarter turn full bore valve would be better as it does not restrict the flow as much. Do not use “screwdriver slot� or similar valves. Make the connection to the cold feed of the cylinder and incorporate a drain valve. Position the drain valve no higher than the cold inlet to ensure sufficient draining of cylinder when required. Position the inlet control just ABOVE the Temperature & Pressure Relief Valve (TPRV) mounted on the side of the cylinder. This ensures that the cylinder does not have to be drained down in order to service the inlet control set. Ensure that the arrow points in the direction of the water flow. Select a suitable position for the expansion vessel. Mount it to the wall using the bracket attached to the vessel. Use suitable fittings capable of supporting full vessel weight (and with appropriate consideration to wall material). Connect the expansion vessel to the cold feed pipework between the inlet control set and the cold inlet on the cylinder. Ensure that the top of the vessel is accessible for servicing. CONNECTING TO THE CYLINDER All of the pipework connections on the cylinder are 22mm compression and supplied complete with gland nuts and olives, in the Accessory Kit box. Only connect 22mm Table X copper tube to these connections. Cut the tube with a pipe cutter and ensure no sharp edges or burrs protrude. Slide both gland nut and olive onto the tube and push tube fully home into the connection, ensuring the tube end fully bottoms on the connection recess. Smear the outer wall of the olive with plumbing paste and tighten gland nut in the prescribed manner. Upon filling/commissioning, ensure all connections are completely watertight. Note: No control or isolation valve should be fitted between the expansion relief valve and the storage cylinder. The relief valve connections should not be used for any other purpose.

(expansion vessel not to scale)

Turn to test Cold Mains In

Expansion Relief Connection

Expansion Relief to Tundish

Outlet to Cylinder Balanced Cold Connection


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

BALANCED COLD CONNECTION If there are to be showers, bidets or monobloc taps in the installation then a balanced cold supply is necessary. There is a 22mm balanced connection on the inlet set. HOT WATER PIPEWORK Run the first part of the hot water distribution pipework in 22mm. This can be reduced to 15mm and 10mm as appropriate for the type of tap etc. Your aim should be to reduce the volume of the hot draw-off pipework to a practical minimum so that the time taken for the hot water is as quick as possible. Where monobloc mixing taps and showers are used, these should be installed to comply with the Water Supply (Water Fittings) Regulations 1999. If these devices are supplied with un-balanced supplies there should be single check valves installed at both inlets, to stop over pressurising of either supply. PRIMARY COIL CONNECTIONS FOR INDIRECT UNITS For Solar input models refer to pages 11-12 before making any connections. Connect the primary connections (Indirect only) using the compression connections provided. The primary circuit must be positively pumped. Gravity circulation is not suitable. Either primary connection may be used as the primary flow, reheat times are not effected. The primary circuit can be open vented or sealed, with up to a maximum pressure of 3.5 bar. If you seal the primary circuit an additional expansion vessel and safety valve is required. The boiler may be Gas, Electric or Oil but must be under effective thermostatic control. Uncontrolled heat sources such as some AGA’s, back boilers, solid fuel stoves, etc. are NOT SUITABLE. Please contact our Technical department for guidance. Connect the two port zone valve ( indirect only ) into the primary flow pipework. The direction of flow arrow should be towards the primary flow connection.

06

SECONDARY CIRCULATION The EHC Neptune can be used with secondary circulation. An appropriate WRAS approved bronze circulator should be used in conjunction with a non-return valve to prevent backflow. On large secondary circulation systems it may be necessary to incorporate an extra expansion vessel into the circuit to accommodate the increased system water volume. Secondary circulation should be avoided on Direct electrically heated units being used on off-peak electricity tariffs. A secondary return boss is fitted as standard on 210, 250 & 300 ltr units. On smaller sizes, tee into the cold feed pipe above the drain. IMMERSION HEATERS Only immersion heaters with a thermal cut-out may be used. To help ensure this, the immersion heaters have a special 1 3/4” thread. They are rated at 3kW at 240V and are of a low noise Incoloy construction. They have both a thermostat and a high limit cutout. Please order the correct replacement via ourselves; fitting nonapproved immersions may affect your guarantee. When fitting, ensure the ‘O’ ring is positioned correctly on the head of the immersion heater and lubricate before fitting. Fit it by hand until almost home then tighten gently as the ‘O’ rings will seal easily. The electrical supply to each immersion heater must be fused at 13A via a double pole isolating switch to BS 3456. The cable must be 2.5mm2 heat resistant (85°C HOFR) sheathed flex complying to BS 6141:1981 Table 8. Do not operate the immersion heater/s until the unit is full of water. Do not operate the immersion heater/s if any sterilisation liquid is in the cylinder as this will cause premature failure. ELECTRICAL CONNECTIONS Complete the wiring – use the appropriate wiring diagrams on page 12- 13.


07

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

DISCHARGE ARRANGEMENT Note: The discharge will consist of scalding water and steam. Asphalt, roofing felt and non-metallic rainwater goods may be damaged by such discharges.

Diagram of a typical discharge pipe arrangement (extract from Building Regulation G3)

Position the inlet control group so that the discharge from both safety valves can be joined together via a 15mm end feed Tee (see diagram above). Connect the Tundish and route the discharge pipe. The discharge pipework must be routed in accordance with Part G3 of schedule 1 of the Building Regulations. The information that follows is not exhaustive and if you are in doubt you should seek advice. The two safety valves will only discharge water under fault conditions. When operating normally water will not be discharged. The tundish should be vertical, located in the same space as the unvented hot water storage system and

Note: D2 pipe from tundish is now allowed to be installed in soil stacks within premises. This activity is not recommended as discharge from T&P may continue for long periods of time. It is the installer’s responsibility to ensure the discharge pipework can support the discharge for prolonged periods. If used follow guidance on mechanical seal without water trap given in G3 Building Regulations. As discharge can be in excess of 90oC discharge into plastic pipework is also not recommended.

be fitted as close as possible to, and lower than, the safety device, with no more than 600mm of pipe between the valve outlet and the tundish. The tundish should be positioned away from electrical devices. Any Discharge should be visible at the tundish. The tundish should be located such that any discharge is visible. In addition, where discharges from safety devices may not be apparent, e.g. people with impaired vision or mobility, consideration should be given to the installation of a suitable safety device to warn when discharge takes place, e.g. electronically operated.


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

The discharge pipe (D2) from the tundish should: A) Have a vertical section of pipe at least 300mm long, below the tundish before any elbows or bends in the pipework. B) Be installed with a continuous fall of at least 1 in 200 thereafter. The discharge pipe (D2) from the tundish should be of metal or other material that have been demonstrated to be capable of withstanding temperatures of the water discharged. The discharge pipe (D2) should be at least one pipe size larger than the nominal outlet size of the safety device unless its total equivalent hydraulic resistance exceeds that of a straight pipe 9m long i.e. discharge pipes between 9m and 18m equivalent resistance length should be at least two sizes larger than the nominal outlet size of the safety device, between 18 and 27m at least 3 sizes larger, and so on. Bends must be taken into account in calculating the flow resistance. Refer to diagram 1, Table 1 and the worked example. An alternative approach for sizing discharge pipes would be to follow BS670 ce of services supplying water for domestic use within buildings and their curtilages. The discharge pipe (D2) should terminate in a safe place where there is no risk to persons in the vicinity of the discharge. Examples of acceptable discharge arrangements are: a. To a trapped gully with the end of the pipe below the fixed grating and above the water seal. b. Downward discharges at a low level; i.e. up to 100mm above external surfaces such as car parks, hard standings, grassed areas etc. are acceptable providing that where children play or otherwise come into contact with discharges, a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility. c. Discharges at a high level; e.g. in to metal hopper and metal down pipe with the end of the discharge pipe clearly visible or onto a roof capable of withstanding high temperature discharges of water and 3m from any plastic guttering systems that would collect such discharges. d. Device to warn when discharge takes place.

08

WORKED EXAMPLE The example below is for G1/2 temperature relief valve with a discharge pipe (D2) having 4 No. elbows and length of 7m from the tundish to the point of discharge. From Table 1: Maximum resistance allowed for a straight length of 22mm copper discharge pipe (D2) from a G1/2 temperature relief valve is: 9.0m. Subtract the resistance for 4 No. 22mm elbows at 0.8m each = 3.2m. Therefore the maximum permitted length equates to: 5.8m. 5.8m is less than the actual length of 7m therefore calculate the next largest size. Maximum resistance allowed for a straight length of 28mm pipe (D2) from a G1/2 temperature relief valve equates to: 14m. As the actual length is 7m, a 28mm (D2) copper pipe will be satisfactory. TABLE 1 Sizing of copper discharge pipe ‘D2’ for a temperature relief valve with a G1/2 outlet size (as supplied).

Size of discharge pipework

Maximum length of straight pipe (no bends or elbows)

Deduct the figure below from the maximum length for each bend or elbow in the discharge pipe

22mm

Up to 9m

0.8m

28mm

Up to 18m

1m

35mm

Up to 27m

1.4m


22mm HOT DRAW - OFF

09

1

2“

22mm HOT DRAW - OFF

F PTRV BOSS

1

2“

F PTRV BOSS

22mm SECONDARY RETURN (not always fitted. See table)

22mm SECONDARY RETURN (not always fitted. See table)

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

SECOND IMMERSION HEATER DRY STAT POCKET

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

120.00

TECHNICAL SPECIFICATIONS D

A

B

C

G

F

120.00

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

D

A

B

C

G

EHC NEPTUNE SLIMLINE DIRECT 22mm HOT DRAW - OFF

1

2“

22mm HOT DRAW - OFF

F PTRV BOSS

1

F PTRV BOSS

2“

22mm SECONDARY RETURN (not always fitted. See table)

22mm SECONDARY RETURN (not always fitted. See table) SECOND IMMERSION HEATER

50.0˚

45.0

˚

50.0˚

15.0˚

DRY STAT POCKET

40.0

40.0

˚

1

15.0˚

25.0˚

30.0˚

˚

˚

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

35.0

D

CODE

HEIGHT

DIAMETER

NDIRSL90L

1048

478

A

B

C

G

F

A

B

C

D

175

210

610

N/F

710

N/F

22mm HOT DRAW - OFF

NDIRSL120L

1236

478

175

210

NDIRSL150L

1424

478

175

210

NDIRSL180L

1674

478

175

210

22mm SECONDARY RETURN (not always fitted. See table)

1

2“

F PTRV BOSS

G

ERP BAND

858

D

22mm HOT DRAW - OFF

1

2“

120.00

120.00

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

D

LOAD PROFILE

kWH/Annum

M

1461

F PTRV BOSS

1046

D

810

N/F

1234

D

910

N/F

1484

D

L

2791

1500

1797

D

L

2837

22mm SECONDARY RETURN (not always fitted. See table)

A

M

1461

L

1778

B

C

G

SECOND IMMERSION HEATER

478

175

210

1100

D

A

B

C

G

F

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

120.00

1987

120.00

NDIRSL210L

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

DRY STAT POCKET

D

A

B

C

G

EHC NEPTUNE SLIMLINE INDIRECT 1

2“

22mm HOT DRAW - OFF

F PTRV BOSS

1

2“

F PTRV BOSS

22mm SECONDARY RETURN (not always fitted. See table)

DRY STAT POCKET 15.0˚

25.0˚

30.0˚

˚

C

G

50.0˚

45.0 ˚

50.0˚

F

120.00

120.00

B

D

CODE

15.0˚

B

DIAMETER

A

40.01048 ˚

478

340

1236

478

1424

NINDSL180L NINDSL210L

NINDSL90L NINDSL120L NINDSL150L

HEIGHT

A

C

˚

35.0

˚

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

A

10.0˚

15.0˚

40.0

40.0

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

˚

50.0˚

45.0

˚

50.0˚

45.0

SECOND IMMERSION HEATER

G

30.0˚ B

C

D

F

G

ERP

STANDING

380

440

395

N/F

858

BAND

LOSS W

B

44

340

380

440

395

N/F

1046

B

47

478

380

420

520

520

N/F

1234

B

54

1674

478

380

420

520

1987

478

380

420

520

610

N/F

1484

B

57

710

1500

1797

C

66

25.0˚

40.0

˚

15


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

10

TECHNICAL SPECIFICATIONS EHC NEPTUNE DIRECT 22mm HOT DRAW - OFF 22mm SECONDARY RETURN (not always fitted. See table)

1

2“

F PTRV BOSS

45.0 0

SECOND IMMERSION HEATER 30.0 0 25.0 0

15.0 0

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

CODE

160mm

F 195mm

D

HEIGHT

DIAMETER

D

F

ERP BAND

NDIR120L

906

550

N/F

510

NDIR150L

1093

550

N/F

22mm SECONDARY RETURN (not always fitted. See table)

610

NDIR180L

1281

550

N/F

710

22mm HOT DRAW - OFF

D 1

2“

Load Profile M

22mm HOT DRAW - OFF

F PTRV BOSS

D

22mm SECONDARY RETURN (not always fitted. See table)

1

2“

kWH/Annum 1461

F PTRV BOSS

M

1492

SECOND IMMERSION HEATER

1469

550

1000

810

NDIR250L

1719

550

1250

950

NDIR300L

2032

550

1500

EHC NEPTUNE INDIRECT

120.00

1100

A

B

L

D C

G

2783

DRY STAT POCKET

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

D

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

D

L

2827

L F

D

D

XL

2871 120.00

NDIR210L

D

A

B

C

G

4543

22mm HOT DRAW - OFF 1

2“

F PTRV BOSS

22mm SECONDARY RETURN (not always fitted. See table) 45.0

˚

50.0˚

45.0

˚

50.0˚

SECOND IMMERSION HEATER (not always fitted. See table) 15.0˚

25.0˚

30.0˚

˚

10.0˚

15.0˚

40.0

40.0

˚

35.0

˚

DRY STAT POCKET

22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

F

E

D

C

B

A

CODE

HEIGHT

DIAMETER

A

B

C

D

E

F

ERP BAND

STANDING LOSS

NIND120L

906

550

290

330

390

345

N/F

N/F

B

44

NIND150L

1093

550

330

370

465

385

N/F

N/F

B

51

NIND180L

1281

550

330

370

465

385

N/F

N/F

B

55

NIND210L

1469

550

365

405

465

465

N/F

1150

C

66

NIND250L

1719

550

365

405

465

560

950

1400

C

77

NIND300L

2032

550

365

405

465

660

1100

1600

C

88 50.0 0

All Dimensions are in mm and are of the cased unit. N/F = not fitted.

10.0 25.0 0 40.0 0

15.0 0 35.0 0


11

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

TECHNICAL SPECIFICATIONS EHC NEPTUNE SOLAR INDIRECT

22mm HOT DRAW-OFF

½” F PTRV BOSS

DRY STAT POCKET

22mm SECONDARY RETURN (not always fitted. See table) 22mm HOT DRAW-OFF

½” F PTRV BOSS

DRY STAT POCKET

22mm SECONDARY RETURN (not always fitted. See table)

DRY STAT POCKET 22mm COLD FEED WITH DIP PIPE DRY STAT TO DEFLECTOR IN POCKET BOTTOM OF CYLINDER 22mm COLD FEED WITH DIP PIPE TO DEFLECTOR IN BOTTOM OF CYLINDER

F

E

D

C

B F

A

E

D

G C

B

A

G

45.0 0

50.0 0

50.0 0

CODE NSIND180L

HEIGHT

DIAMETER

A

1281

550

290

40.0 0

B

C

D

E

345

674

729

N/F

H

H

35.0 0

25.0 0

15.0 0

45.0 0

45.0 0

F

G

H

ERP BAND

STANDING LOSS (W)

1080

390

725

B

55

35.0 0

NSIND210L

1469

550

365

420

779

834

1150

1268

25.0 0 83015.0 0 465 0

NSIND250L

1719

550

365

420

950

1005

1400

1518

465

1000

C

77

NSIND300L

2032

550

365

420

979

1034

1600

1832

465

1030

C

88

All Dimensions are in mm and are of the cased unit. N/F = not fitted.

40.0

C 0 45.0

66


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

12

EHC NEPTUNE SOLAR INSTALLATION

10 9 8

10

2 1 Y B L

ZONE VALVE

G

O B R

G

5 4 3 2 1

2

N

E

8 7 6

6 5 4 2 1

3 L

E N

Mains supply Mains pole double pale fused spur fused 230/220 3amp 230/220 3amp

L PUMP

3

10 9

10 9 8 7

1 C E

HIGH LIMIT CONTROL

2

Y

ZONE VALVE

O

G

2 1

3

B L

4

G

5

B R

6

6 5 4 3 2 1

L

Mains supply double pole fused spur 230/220 3amp

E N

The Domestic Heating Compliance Guide document L1A and L1B provides excellent advice in sizing both cylinder designated solar areas and heat exchangers to the surface area of the solar collectors. Using this guide EHC are able to offer sizing advice for specification. NB: The total detail of compliance guide document should be consulted prior to specifying product or commencing design.

ZONE VALVE

3

B L

4

G

5

B R

O

6

G

Y

7

7 6 4 3 2 1 L

E N

Mains supply Mains pole double pale fused spur fused 230/220 3amp 230/220 3amp

10 9 8 7

7

1 C E

HIGH LIMIT CONTROL

2

8

9

10

LOWER COIL: SOLAR INSTALLATION The flow and return from the solar heat source are to be connected to the indirect coil. Either primary coil connection may be utilised as the flow or return. The solar primary circuit must have its own dedicated circulating pump, thermal and safety controls which must be installed as per the solar manufacturers instructions. The solar control system used must be of the solar differential control type and should be connected to the solar sensor. The solar sensor, supplied as part of the solar controls should be inserts into Pocket B and is held in-situ with the black sensor pocket retaining bung provided. It is necessary to connect the solar pump via the overtemperature high limit cut-out (provided) to ensure the heat input to the solar coil is interrupted if the cylinder overheats. Some method to prevent thermosyphoning must also be employed. Non-return check valves in the primary flow and return pipework would be acceptable. If solar controls do not offer appropriate isolation a 2 port zone valve (not supplied) can be used with the pump and high limit stat as shown to the right. NOTE: If it is intended to fit a cylinder with a solar coil to be used at a later date, the 2 coils should be connected in series to make use of the solar coil, using the dual stat in Pocket D.

5

UPPER COIL The upper coil is connected to the fossil fuel boiler as per the instructions for the EHC Neptune Indirect single coil model with the dual stat control and high limit thermostat inserted into pocket D (diagram page 11). The wiring requirements are as depicted on page 12-13.

1

HIGH LIMIT CONTROL

2

8

9

WATER The potable water connection and tundish discharge connection are to be connected in exactly the manner described in Pages 5 to 6 of this manual.

C

GENERAL When installing this product it is essential the overall installation meets all current legislation including, in particular, the high limit isolation requirements of Building Regulation G3. This document is designed to assist in achieving that aim.

The schematic wiring diagrams below depict an IMIT high limit control stat and the connections are numbered accordingly. Where an alternative is supplied connect as per manufacturer’s instructions.

E

INDIRECT TWIN COIL CYLINDER


13

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

SCHEMATIC WIRING


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

14

COMMISSIONING FLUSHING & FILLING Check that the pressure in the expansion vessel is 3 bar (45PSI), i.e. the same as the setting of the pressure reducing valve. The valve is of the car tyre (Schrader) type. Check all the connections for tightness including any factory made connections such as the immersion heater and the temperature and pressure relief valve. Before filling, open the hot tap furthest away from the EHC Neptune to let air out. Open the cold main isolation valve and allow the unit to fill. When water flows from the tap allow it to run for a short while to flush through any dirt, swarf or flux residue. Close the tap and open every other hot tap in turn to purge all remaining air.

as required. Allow unit to heat up, adjust the thermostat so that the heater switches off at 60°C. Record information on Commissioning Record (Page 19).

DIRECT UNITS After filling with water and after sterilisation liquid has been purged, switch on the power to the immersion heaters and allow the unit to start to heat. The immersion heater is supplied preset at 55°C. Turning fully to + sets to approx 65°C. Allow unit to heat up, adjust the thermostat so that the heater switches off at 60°C. Record information on Commissioning Record (Page 19).

SAFETY VALVE CHECKS During heat-up there should have been no sign of water coming from either the expansion relief valve or the temperature/pressure relief valve. Now hold both of these safety valves fully open, allowing as much water as possible to flow through the tundish. Check that your discharge pipework is free from debris and is carrying the water away to waste efficiently. Release the valves and check that they reseat properly. On Completion of commissioning, fill in the Commissioning Record and leave with the house owner.

INDIRECT UNITS Consult the boiler manufacturer’s commissioning instructions and fill the primary circuit. Ensure the lever on the two port valve is set to the filling position. When full, move the lever back. Switch the programmer to Domestic Hot Water (DHW) and allow the unit to start to heat. Adjust the dial of the dual thermostat to between 55°C and 65°C

STORAGE TEMPERATURE The recommended storage temperature for both direct and indirect cylinders is 60-65°C. In hard water areas consideration should be given to reducing this to 50-55°C. In many healthcare applications the guidance on Legionella control and safe water delivery temperatures will require storing the water at 60-65°C, distributing at 50- 55°C and using thermostatic mixing valves to control the final temperature. For details consult the NHS Estates Guidance on safe hot water temperatures.

SERVICING

GENERAL Servicing should only be carried out by competent installers and any spare parts used must be purchased from the Electric Heating Company. NEVER bypass any safety devices or operate the unit without them being fully operational.

DRAINING Isolate from the electrical supply to prevent the immersion heaters burning out. Turn off the boiler. Isolate the unit from the cold mains. Attach a hose to the draining tap ensuring that it reaches to a level below the unit (this will ensure an efficient syphon is set up and the maximum amount of water is drained from the unit). First open the hot tap closest to the unit and then open the draining tap. WARNING: WATER DRAINED OFF MAY BE VERY HOT! IMPORTANT: After draining the cylinder do not close the hot tap until the cylinder has fully cooled, failure to follow this instruction may result in damage to the cylinder and will invalidate the guarantee. ANNUAL MAINTENANCE The EHC Neptune requires an annual service in order to ensure safe working and optimum performance. It is essential that the following checks are performed by a competent

installer on an annual basis. Commonly this is done at the same time as the annual boiler service. 1) Twist the cap of the expansion relief valve on the inlet control set and allow water to flow for 5 seconds. Release and make sure it resets correctly. Repeat with the pressure/ / temperature relief valve. In both cases check that the discharge pipework is carrying the water away adequately. If not, check for blockages etc. and clear. WARNING: THE WATER DISCHARGED MAY BE VERY HOT! 2) Check that any immersion heaters fitted are working correctly and that they are controlling the water at a temperature between 55°C and 65°C. 3) Check the pressure in the expansion vessel is charged to 3 bar. Turn off the water supply to the unit and open a hot tap first. The air valve on expansion vessel is a Schrader (car tyre ) type. Air or CO2 may be used to charge the expansion vessel. 4) Unscrew the head on the inlet control set and clean the mesh filter within. 5) The service history supplied with this unit should be updated at each service. YOUR GUARANTEE MAY BE VOID WITHOUT PROOF OF ANNUAL SERVICING.


15

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

FAULT FINDING FAULT

POSSIBLE CAUSE

SOLUTION

Water escaping from the case

Compression fitting on hot - draw off not sealing

Check/remake joint with sealing paste

Cold water at hot taps

Direct - immersion heater not switched on or cutout has triggered

Check / reset

Indirect - boiler not working

Check boiler - consult boiler manufacturers' instructions

Indirect - motorised valve fault

Check plumbing / wiring to motorised valve

Indirect - cutout in dual stat has operated

Reset and investigate cause

If continual - pressure reducing valve ( part of inlet control set) may not be operating correctly

Check outlet pressure from inlet control set is 3 bar.

If continual - expansion relief valve seat may be damaged

Remove cartridge - check seat and renew if necessary

If intermittent - expansion vessel charge may have reduced / bladder perished

Check pressure in expansion vessel. Recharge to 3 bar if necessary. If bladder perished replace vessel.

Unit is being back pressurised

With cylinder cold check pressure in cylinder. If this is the same as the incoming mains pressure then you are getting backfeed. Install a balanced cold supply (see page 5)

Water discharges from temperature & pressure relief valve

Unit has overheated - thermal controls have failed

Switch off power to boiler and immersion heaters. Leave water supply on. Wait until discharge stops. Isolate water supply and replace if faulty

Milky / cloudy water

Oxygenated water

Water from any pressurised system will release oxygen bubbles when flowing. The bubbles will settle out.

No hot water flow

Cold main off

Check and open stopcock

Strainer blocked in pressure reducing valve

Isolate water supply and clean

Inlet control set may be fitted incorrectly

Check and refit as required

Noise during hot water draw-off -typically worse in the morning

Loose airing cupboard pipework

Install extra clips

Hot or warm water from cold tap

If tap runs cold after a minute or so the pipe is picking up heat from heating pipework.

Insulate / re-route

Water discharges from expansion relief valve

SPARE PARTS A full range of spare parts is available from Electric Heating Company. Tel: 01698 820533 see page 2 for part numbers.

UNIT. Tell them you have a fault on an unvented cylinder. We stock all the spare parts they may need (see page 2).

USER INSTRUCTIONS Your system is automatic in normal use and requires only annual servicing. You should employ a competent installer to perform the annual servicing. Normally this is timed to coincide with the annual boiler service. IF WATER IS FLOWING FROM THE SAFETY VALVES THROUGH THE TUNDISH THIS INDICATES A FAULT CONDITION AND ACTION IS NEEDED. If this water is hot, turn the boiler and / or the immersion heater off. Do not turn off the water until the discharge runs cool. The discharge may also stop. CALL OUT A COMPETENT PLUMBER TO SERVICE THE

DRAINING IMPORTANT: After draining the cylinder do not close the hot tap until the cylinder has fully cooled; failure to follow this instruction may result in damage to the cylinder and will invalidate the guarantee.


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

16

SPECIFICATION INDIRECT COIL CAPACITY

INDIRECT COIL kW RATING

SOLAR COIL SURFACE AREA

SOLAR COIL CAPACITY

HEAT LOSS (kW/24Hr)

-

-

80m

-

N/A

N/A

N/A

N/A

N/A

1.05

-

-

105m

-

N/A

N/A

N/A

N/A

N/A

1.12

NDIRSL150L

46

200

150

-

-

125m

-

N/A

N/A

N/A

N/A

N/A

1.29

NDIRSL180L

54

235

180

-

-

140m

-

N/A

N/A

N/A

N/A

N/A

1.37

NDRIRSL210L

60

270

210

-

-

160m

-

N/A

N/A

N/A

N/A

N/A

1.64

1.05

HEAT-UP TIME

90 120

CAPACITY

120 160

WEIGHT FULL

29 38

WEIGHT EMPTY

NDIRSL90L NDIRSL120L

PRODUCT CODE

INDIRECT COIL SURFACE AREA

70% RE-HEAT TIME

FOSSIL FUEL VOLUME

DEDICATED SOLAR VOLUME

CYLINDER DETAILS & PERFORMANCE

EHC NEPTUNE DIRECT SLIMLINE

EHC NEPTUNE INDIRECT SLIMLINE NINDSL90L

36

130

90

-

17m 22s

15m 12s

0.67

3.69

16.1

N/A

N/A

NINDSL120L

44

165

120

-

25m 01s

16m 25s

0.67

3.69

19.0

N/A

N/A

1.12

NINDSL150L

52

205

150

-

26m 24s

19m 37s

0.77

4.26

19.5

N/A

N/A

1.29

NINDSL180L

60

240

180

-

32m 14s

23m 05s

0.77

4.26

20.4

N/A

N/A

1.37

NINDSL210L

68

280

210

-

36m 36s

27m 40s

0.77

4.26

23.4

N/A

N/A

1.64

30

150

120

-

-

110m

-

N/A

N/A

N/A

N/A

N/A

1.05 1.23

EHC NEPTUNE DIRECT NDIR120L NDIR150L

35

185

150

-

-

135m

-

N/A

N/A

N/A

N/A

N/A

NDIR180L

40

220

180

-

-

160m

-

N/A

N/A

N/A

N/A

N/A

1.32

NDIR210L

45

255

210

-

-

185m

-

N/A

N/A

N/A

N/A

N/A

1.58

NDIR250L

50

300

250

-

-

225m

-

N/A

N/A

N/A

N/A

N/A

1.84

NDIR300L

55

355

300

-

-

270m

-

N/A

N/A

N/A

N/A

N/A

2.10

EHC NEPTUNE INDIRECT NIND120L

35

155

120

-

23m 47s

18m 00s

0.67

3.69

18.35

N/A

N/A

1.05

NIND150L

40

190

150

-

29m 36s

20m 35s

0.77

4.26

19.07

N/A

N/A

1.23

NIND180L

45

225

180

-

31m 58s

22m 47s

0.77

4.26

20.28

N/A

N/A

1.32

NIND210L

50

260

210

-

33m 05s

26m 16s

0.86

4.83

23.08

N/A

N/A

1.58

NIND250L

55

305

250

-

41m 18s

28m 20s

0.86

4.83

24.40

N/A

N/A

1.84

NIND300L

60

360

300

-

46m 01s

32m 52s

0.86

4.83

24.87

N/A

N/A

2.10

EHC NEPTUNE SOLAR INDIRECT NSIND180L

50

235

180

125

55

25m 15s

17m 02s

0.67

3.69

20.2

0.67

3.69

1.32

NSIND210L

55

270

210

145

65

28m 31s

15m 50s

0.77

4.26

23.4

0.86

4.83

1.58

NSIND250L

60

315

250

160

90

31m 42s

22m 42s

0.77

4.26

28.3

0.86

4.83

1.84

NSIND300L

65

370

300

200

100

36m 04s

21m 30s

0.86

4.83

29.2

0.86

4.83

2.10


17

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

TECHNICAL SPECIFICATIONS PRESSURE SPECIFICATIONS Maximum Inlet Water Pressure

12 Bar

Operating Pressure

3.0 Bar

Expansion Valve Opening Pressure

6.0 Bar

Expansion Vessel Charge Pressure

3.0 Bar

Maximum Operating Pressure

7.0 Bar

Opening Pressure of T & P Valve

7.0 Bar

Opening Temperature of T & P Valve Maximum Pressure on Primary Circuit (Indirect & Solar Coil)

90 oC 3.5 Bar

IMMERSION ELEMENT SPECIFICATIONS Element Rating

3kW 240 V

Thread Type

1 3/4� BSP

Fuse Requirement Control Thermostat for Element - Temperature Range High Limit Thermostat for Element - Temperature Set Point

13A via Double Pole Switch 45oC - 65oC 85oC


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

18

COMMISSIONING RECORD Commissioning Date....................................................................

Engineer’s Name............................................................................

Customer Name............................................................................

Company Name.............................................................................

Customer Phone Number ...........................................................

Company Address .......................................................................

Cylinder Model Number ................................................................

Telephone Number.......................................................................

Cylinder Serial Number ..............................................................

Registered Operator ID Number,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, Building Regulation Notification Number (if applicable) .......................................................................................................

PRIMARY INDIRECT SYSTEM INFORMATION

Where is the Pressure Reducing Valve fitted?

Primary circuit

.....................................................................................................

SEALED

OPEN VENTED

Primary circuit flow temperature ............................................

What is the PRV setting?..........................................................

Primary circuit expansion vessel size required .....................

Has the Expansion Relief Valve been tested? ......................

Primary circuit expansion vessel pre-charge ........................

Has the T & P valve been tested? ...........................................

Primary flow temperature .......................................................

Does the discharge pipework meet building regulations?

POTABLE WATER INFORMATION

..................................................................................................

What is the standing pressure at the cylinder? ....................

Does the discharge pipework carry discharge away in a safe

What is the dynamic pressure at the cylinder? ....................

manor? ....................................................................................

What is the pre-charge in the potable vessel? ......................

Have all safety features been checked? ............................

DOES THE INSTALLATION COMPLY WITH THE APPROPRIATE BUILDING REGULATIONS?

YES

NO

HAS THE SYSTEM BEEN COMMISSIONED IN LINE WITH INSTRUCTIONS?

YES

NO

HAS THE PRIMARY CIRCUIT BEEN DOSED WITH INHIBITOR?

YES

NO

N/A

HAVE THE CORRECT CONTROLS BEEN INSTALLED? YES NO HAS THE SYSTEM BEEN FULLY EXPLAINED TO THE CUSTOMER?

YES

NO

COMMISSIONING ENGINEER SIGNATURE......................................................................................................................................... CUSTOMER SIGNATURE ..........................................................................................................DATE .................................................


19

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

SERVICE HISTORY SERVICE 1

Date..................................................................

SERVICE 2

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................

SERVICE 3

SERVICE 4

Date..................................................................

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

20

SERVICE HISTORY CONT. SERVICE 5

Date..................................................................

SERVICE 6

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................

SERVICE 7

SERVICE 8

Date..................................................................

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................


21

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

SERVICE HISTORY CONT. SERVICE 9

Date..................................................................

SERVICE 10

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................

SERVICE 11

SERVICE 12

Date..................................................................

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

22

SERVICE HISTORY CONT. SERVICE 13

Date..................................................................

SERVICE 14

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................

SERVICE 15

SERVICE 16

Date..................................................................

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................


23

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

SERVICE HISTORY CONT. SERVICE 17

Date..................................................................

SERVICE 18

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................

SERVICE 19

SERVICE 20

Date..................................................................

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Teprature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

24

SERVICE HISTORY CONT. SERVICE 21

Date..................................................................

SERVICE 22

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Temperature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................

SERVICE 23

SERVICE 24

Date..................................................................

Date..................................................................

Engineer’s Name............................................................................

Engineer’s Name............................................................................

Company Name.............................................................................

Company Name.............................................................................

Telephone Number.......................................................................

Telephone Number.......................................................................

Pressure in Potable Expansion Vessel......................................

Pressure in Potable Expansion Vessel......................................

Safety valves functioning

Safety valves functioning

YES

NO

YES

NO

Actions ........................................................................................

Actions ........................................................................................

Discharge pipe clear

Discharge pipe clear

YES

NO

YES

NO

Actions..........................................................................................

Actions..........................................................................................

Temperature of hot water............................................................

Teprature of hot water............................................................

Immersion heater connected

Immersion heater connected

YES

NO

N/A

YES

NO

N/A

Actions ........................................................................................

Actions ........................................................................................

Signature......................................................................................

Signature......................................................................................


25

EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

GUARANTEE TERMS AND CONDITIONS This guarantee applies only to the product named EHC Neptune Unvented Hot Water Cylinder. Hereafter the term ‘product’ refers to EHC Neptune Hot Water Cylinder. Electric Heating Company guarantees to the homeowner that for a period of 2 years from the date of commissioning or legal completion if new build, that the products and associated components installed will conform to EHC specification; and be free from defects in materials and workmanship, subject to the conditions set out below. Please note: this guarantee excludes all pipework and connections and excludes any ancillary equipment as may be connected to the product. (Ex: descaling equipment, water softeners) The guarantee is extended to a total of 25 years for the stainless steel inner vessel in domestic properties. This guarantee means that Electric Heating Company will take responsibility for the cost of guarantee repair of a product by an approved Electric Heating Company Service Engineer, so that the product shall conform to Electric Heating Company specification. Electric Heating Company reserves the right, at it’s discretion to replace a product or major component where it considers it to be beyond economical repair. In the event of a breakdown during the guarantee period please call our Customer Service Department on: 01698 820533 Guarantee repair is free of charge to you for any parts and labour, providing all the guarantee conditions have been met. GUARANTEE TERMS & CONDITIONS Please read the following conditions before registering your product and before seeking any guarantee service support IMPORTANT: Electric Heating Company guarantee is subject to the homeowner registering with the Electric Heating Company Customer Service Department within 30 days of commissioning / occupation if new build to confirm: • Product Make / Model • Details of installation Please complete the registration card provided and return to: Customer Service Department, Electric Heating Company, Unit 40 Block 5 Third Road Blantyre Glasgow G72 0UP or register the product on-line at www.electric-heatingcompany.co.uk/warranty-registration/ If you do not register the Product then Electric Heating Company Guarantee is limited to twelve months from the date of commissioning. The product must be maintained by a competent person* within 12 months after commissioning, and thereafter at 12 monthly intervals. Electric Heating Company reserves the right to seek evidence of this maintenance to our reasonable satisfaction before approving any guarantee servicing / repairs. This may include evidence of completed Service

Record and service agreement / invoice. Annual Services are available from the Customer Service/ Technical Support team. *A competent person is a business that has been adjudged by an accredited body** to be sufficiently competent to self-certify that its work complies with Document (G) Part 3 of the Building Regulations of England and Wales *May Include SEI registered installers and/or FAS trained plumbers who have completed the renewables technology module ** An example of which is BPEC Any exchanged component will become the legal property of Electric Heating Company. This guarantee is valid provided that: • The product has been installed by a competent installer and as per the instructions contained in the installation manual and all relevant Codes of Practice and Regulations in force at the time of installation. • Any disinfection has been carried out in accordance with BS 6700. • The product has not been modified in any way. • The system is fed from domestic mains water supply and is in complience with water regulations 1999, the water supply(Scotland) byelaws 2014, water supply regulations(Northern Ireland) 2009 or the water services act(Ireland) 2007 • The product has only been used for the storage of wholesome water (max. 250mg/l chloride – for hard water areas, EHC recommend the use of an electrolytic scale reducer) • Any 3rd party labour charges associated with replacing the unit or any of its components have been authorised in advance by the Customer Service/ Technical Support team. • It has only been used for the storage of potable water. • The product has not been subjected to frost, nor has it been tampered with or been subjected to misuse or neglect. • No factory fitted parts have been removed for unauthorised repair or replacement. • The BenchmarkTM Commissioning Checklist and Service Record included with this product Installation Manual have been completed. • Regular maintenance has been carried out by a competent person in accordance with the requirements set out in the maintenance section of the installation manual. • The owner or installer has registered the product on-line at www.electric-heatingcompany.co.uk/warranty-registration within 30 days of purchase or by sending completted Guarantee slip (page 27). Failure to do so may result in a reduced warranty period. • Evidence of purchase and date of supply must be submitted upon making a claim. • Any replacement parts used should be authorised Electric Heating Company spare parts.


EHC NEPTUNE UNVENTED HOT WATER CYLINDERS

26

GUARANTEE TERMS AND CONDITIONS

 Customer Service Department The Electric Heating Company Ltd Unit 40 Block 5 Third Road Blantyre Industrial Estate Blantyre Glasgow G72 0UP

caused. • The effects of scale build up or the effects of corrosion. • Any consequential losses caused by the failure or malfunction of the product. • Faults and any associated costs arising from lack of power or water. • Failure incurred by water contamination, air pollution and natural disasters. • This guarantee is not valid for installations outside the United Kingdom and Ireland. • Any consequential loss, loss of profits, revenues or receipts howsoever arising from any non-conformity or defect affecting the product or from any delay in repair or replacement of the product. • Any loss or damage caused by delay in conduct of services or supply of parts required to rectify the non-conformity or defect (provided Electric Heating Company will use all reasonable efforts to ensure services are performed on a timely basis). • For repair or replacement of any product consumables or decorative finishes, such as filters and casings. This guarantee does not affect any legal rights you may have as a consumer under applicable national legislation governing your purchase of this product For installations outside of the United Kingdom and Ireland, please contact Customer Service/ Technical Support. The Electric Heating Company shall make final determination as to the validity of any guarantee claim, and shall be entitled to charge you all reasonable costs incurred in investigating the claim where there is no fault found, or the guarantee claim is rejected in accordance with these conditions.

•If a defect arises and a valid claim is received within the warranty period, at its option and to the extent permitted by law the Electric Heating Company shall either (1) Repair the defect at no charge, using new or refurbished replacement parts or (2) Exchange the product with a product that is new or which has been manufactured using new or serviceable used parts or (3) Refund the purchase price or a reasonable proportion of the purchase price. The Electric Heating Company reserves the right to inspect the product at your home before proceeding with any guarantee repair or replacement. Any valid guarantee claim or guarantee service does not extend the original guarantee period. Information on extend warranties is available upon request. The guarantee only applies to the property at which the product was originally installed and applied only to properties in the United Kingdom & Ireland. The guarantee is fully transferable from a change of legal ownership of the property. EXCLUSIONS – The guarantee does not cover: Electric Heating Company will not be liable for any fault or costs arising from incorrect installation, incorrect application, lack of regular maintenance or neglect, accidental damage, malicious damage, misuse, any alteration, tampering or repair carried by a non competent person. • The product if the factory fitted temperature and pressure relief valve has been tampered with or removed. • Neither the Distributor nor Manufacturer shall be responsible for any consequential damage howsoever


GUARANTEE REGISTRATION CARD To be completed by the home owner. Please use this card to register within 30 days of commissioning / occupation if new build to benefit from the Electric Heating Company 25 year guarantee. By completing this form, you consent to Electric Heating Company holding and using those details for all purposes directly related to the administration and conduct of guarantee services. Apart from the necessary usage, your personal data will not be disclosed to third parties by Electric Heating Company.

 Home Owner Name

Home Address

Post code

Make of product

Model/size

Serial Number Installers Contact details (can be found in benchmark log book) Date of installation can be found in benchmark log book)

Signature of homeowner Or Signature of developer (If new build)

Date

Date


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