Uppsetningarbók Guldmann lyftukerfi by Eirberg

Installation guide FOR GH3 Vers. 1.00

Introduction information Installation Electrical connections Control Tools

23W1

Guldmann develops, manufactures, distributes and maintains products and services that make the daily lives of disabled people and their carer a little easier.

Introduction

Installation

General conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Classifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Rail systems in general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General installation of rail systems. . . . . . . . . . . . . . . . . . . Lifting points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fixing wall brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fixing ceiling brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting of brackets Ceiling installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ceiling installation, bracket assembly. . . . . . . . . . . . . . . Wall fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rail assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting cover on rails. . . . . . . . . . . . . . . . . . . . . . . . . . Mounting profile for suspended ceiling . . . . . . . . . . . . . Endstop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

information The room-covering rail system. . . . . . . . . . . . . . . . . . . . . . The single-track rail system . . . . . . . . . . . . . . . . . . . . . . . . Types of rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GH3 lifting modules â€“ Configurations. . . . . . . . . . . . . . . . . Components Hoist and mobile rail system. . . . . . . . . . . . . . . . . . . . . . Charging accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . Celling brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GH3 lifting hanger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rail and accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . Wall brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rail combinations in room-covering systems Intermediate suspension. . . . . . . . . . . . . . . . . . . . . . . . . Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . . Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . . Rail curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Combinations of rail curves . . . . . . . . . . . . . . . . . . . . . . . .

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

31 32 33 35 37 40 42 45 46 47 48

Electrical connections Charging systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before the hoist can be used. . . . . . . . . . . . . . . . . . . . . . . Instalation of GH3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instalation of GH3 Twin. . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting the hand controle. . . . . . . . . . . . . . . . . . . . . . . . Charging systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transformer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical installations Protection against electric shock . . . . . . . . . . . . . . . . . . Protection against electric shock . . . . . . . . . . . . . . . . . . Connection to the supply network Class I. . . . . . . . . . . . . Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Classifications and marking. . . . . . . . . . . . . . . . . . . . . . . . GH3 Lifting modules technical specification . . . . . . . . . . . Technical specification for GH3 and GH3+. . . . . . . . . . Technical specification for GH3 Twin. . . . . . . . . . . . . . . .

51 52 53 54 56 59 60 61 62 63 65 66 68 69 70

control Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Overview of tools Recommended toolbox content for rail installation. . . . . . 74

Introduction

1. Introduction

General conditions

Fixing Fixing materials of all types must as a minimum comply with national requirements and standards. Only approved fixing elements may be used and they must be suitable for the individual installation – e.g. suitable for fixing to concrete, wood, etc. Each suspension point in ceiling constructions must be rated to withstand a load of at least 1.5 times the rated load of the rail system. Use only lock nuts.

Product liability In relation to product liability the current rules under Danish law shall apply. The Seller shall never be held liable for operating losses, loss of earnings and other indirect losses. Product liability insurance which includes cover against injury and property damage has been taken out. Any disputes between the parties shall be settled by the Maritime and Commercial Court in Copenhagen (Sø- og Handelsretten) in pursuance of Danish law.

Important! User Guide for GH3 is a supplement to this installation guide. The user of this installation guide should note that the fixing devices are those recommended by Guldmann and constitute minimum requirements.

Testing the rail system Test the rail system following setup in accordance with the control table, see page 72. The rail system has to be load tested for at least 20 minutes, with a load of 1.5 x its rated load. The entire rail system has to be loadtested. The selected brackets must be loadtested for at least 5 minutes. If there are less than four brackets in the rail system, testing time per bracket must be increased. Where different fixing element are used to install the system, or where the building construction have been changed, the system must be tested in each of these situations. Each section of the rail system must be regarded as an individually sytem and be tested and marked individually.

When selecting fixing elements, the installer must in each individual situation take the ceiling and wall constructions into consideration. V. Guldmann A/S shall not be held liable beyond its normal product liability unless V. Guldmann A/S installers carried out the installation work.

Note The rail system must be tested in order to ensure that it is 100% safe and stable in use. If it is considered necessary or in cases of doubt, the system must be tested again to the extent that this is appropriate.

If a lock nut is fitted on Fischers FAZ anchors, the Fischer product liability is not complied with; if the customer requires this, Loctite or simular must be used instead. All bolts and nuts are tightened with torque in accordance with applicable rules – M10 = 42 Nm. Hilti HUS-H screws tightens with a torque of 35 Nm.

Reservations The warranty shall not cover defects or damage which can be attributed to causes other than defects in workmanship and materials. For the warranty to apply any repair work must have been undertaken by the Guldmann Service Team or other service technicians/repairers recommended by Guldmann.

1. Introduction

General conditions

Installation in corrosive surroundings Special guidelines must be observed when installing the rail system around swimming pools, etc. The surfaces of the brackets used, traverse travelling trolleys, etc., must be painted. Hoists must be supplied with a special surface treatment. All fixing elements, nuts, washers, threaded rods, must be acid-proof. Acid-proof threaded rods and dual-component adhesive must be used for installation in concrete, tiles, etc. Through-going threaded rods or acid-proof screws must be used for installation in wood. Particular care should be taken to avoid damaging the surface of painted components. Washers made of synthetic material must be used in between painted surfaces and nuts and ordinary washers. Damaged paint must be repaired after installation, and visible threaded rods, nuts, washers, etc., must be covered with paint. Hidden threaded rods, nuts, washers, and brackets in the rail track must be treated with a silicone coating. Wherever possible, nuts must be fitted with protective caps. There must be no swarf, dirt, or other impurities in the rail system as they will accumulate moisture and lead to corrosion. Bearings in traverse travelling trolleys must be treated with a silicone coating before installation.

Installing heavy duty rail systems Bracket types must be chosen in accordance with the list of components, certain types of bracket must not be used in connection with these installations. A heavy duty model traverse travelling trolley must be used in connection with room-covering rail systems rated over 500 kg (1100 lbs). The mutual distance between brackets must be adapted to the type of rail in question in accordance with the instructions. Two installation elements, a glue anchor or expansion bolts must be used per bracket when installing the system in a concrete ceiling or wall, in accordance with the instructions. Ceilings and walls made of materials other than concrete must be carefully inspected and tested for suitability. Special care should be taken when testing at 1.5 x it’s rated load.

Note! GH3 rails with charging liners must not be used in corrosive or dusty surroundings (areas around swimming pools and at riding schools). Quality designation for bolts, etc. A4/AISI 316 = acid-proof A2/AISI 304/rustproof 18.8 = not acid-proof

Placing a new Hoist in an existing rail system. Please notice, before placing a new hoist in an existing rail system it must be ensured that: • The rated max load of the rail system, must be equal or higher than the max load of the new hoist. • If there is no max load mentioned on the rail system, it must then be checked according to the guideline in the installation manual (distance between bracket according to max. load) • If the brackets are not visible, then a load test with 1.5 x max load of the hoist must be performed. The deflection of rails must not be higher than 1/200. • If it is not possible to do any of the above mentioned, please contact Guldmann or their representative • If the rail system can not be rated to the same max. load as the hoist, then there must be installed some extra brackets according to the installation manual (distance between bracket according to max load)

1. Introduction

Classifications

CE-marking

Class I Permanent installation with protective ground.

23W1

Medical Equipment with respect to electrical shock, fire and mechanical hazards only. In accordance with UL 60601-1, CAN/CSA c22.2 No. 601.1

Class II None permanent installation without protective ground.

Type B in accordance with UL/EN 60601-1

Read instructions before use

Equipment not suitable for use in the presence of flammable mixtures. Protection class • Hoist IP20 • Hand control IP44 • Remote Hand control IP20 • Transformer IP20Rail systems in general

Continuous operation with short time loading with: 3 hours without recharging: 10/90% (2 min operation/18 min pause)

Max number of lifts in series with: 85 kg (187 lbs): 55/1000 mm (250 inch) SWL: 200 kg (440 lbs), 250 kg (550 lbs): 28/1000 mm (250 inch)

SWL: 300 kg (660 lbs), 350 kg (770 lbs) 40/1000 mm (250 inch)

Rail systems in general

1. Introduction

A rail system comprises one or more rails, which are installed on the ceiling, the wall or on freestanding wall studs. The rail system is constructed in modules. This makes it easy to create individual solutions and to adapt the system to existing buildings. The modules are easy to handle during fitting and transport. The flexible modules also make the system suitable for recirculation. Rail systems can be installed anywhere. Private homes, hospitals, nursing homes, therapy clinics, riding centres and swimming pools are just some of the places where a rail system can help to improve the working environment for carers and heighten the quality of life for the disabled.

ÂŠ Guldmann GB/US-05/2009 â€˘ #Âˇ550217

A ceiling hoist system takes up no floor space, makes little noise and is always ready for use.

information

The room-covering rail system. . . . . . . . . . . . . . . . . . . . . . The single-track rail system . . . . . . . . . . . . . . . . . . . . . . . . Types of rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GH3 lifting modules – Configurations. . . . . . . . . . . . . . . . . Components Hoist and mobile rail system. . . . . . . . . . . . . . . . . . . . . . Charging accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . Celling brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GH3 lifting hanger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rail and accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . Wall brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rail combinations in room-covering systems Intermediate suspension. . . . . . . . . . . . . . . . . . . . . . . . . Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . . Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . . Rail curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Combinations of rail curves . . . . . . . . . . . . . . . . . . . . . . . .

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2. information

The room-covering rail system

The room-covering rail system comprises two parallel rails installed on the ceiling, the wall or on freestanding wall studs. A traverse rail runs between the parallel rails. The hoist itself glides backwards and forwards on the underside of the traverse rail in a travelling trolley, which is equipped with wheels that run inside the rail. Horizontal movement is smooth and comfortable for the user. The room-covering system makes it possible to lift the user to and from any place in the room and is the optimum solution in rooms where many lifts are carried out.

Installing a room-covering system saves space and provides an extremely high degree of freedom. The bed, a wheelchair and the other furniture in the room can be placed as desired and lifting can be carried out rapidly, easily and comfortably both with regard to the carer and the disabled person. In addition the planner has considerable freedom to design the rooms in the building – both because the system saves space and because it offers flexibility when lifting a person.

In some cases the parallel rails can be built into the ceiling so that only the lower part of them is visible.

ÂŠ Guldmann GB/US-05/2009 â€˘ #Âˇ550217

2. information

The single-track rail system

In its basic form the single-track rail system comprises a single rail in which the ceiling hoist runs. The system can be extended with curves of various angles. The single-track system is very suitable for moving a person over longer distances. Examples of this could be corridors, riding schools or swimming pools.

Over and above this the single-track system can be used in the same situations and rooms as the room-covering system. Attention should be paid to the fact that wheelchairs, beds and other aid facilities must be located directly beneath the rail. This results in limitations on the layout of the room due to the location of the rail. In some cases the rail can be built into the ceiling so that only the lower part is visible.

Bracket

Curves

Riding school

Swimming pool

2. information

Types of rails

There are three different types of GH3 rails: Rail A, B and C.

The overall height of the rails in a room-covering system can vary from 99 mm (4") for two GH3 rail A (traverse rail mounted between GH3 rail A parallel rails) to 381 mm (15") for two GH3 rail C (GH3 rail C parallel rails with underhanging GH3 rail C traverse rail).

GH3 rail A are normally used in single-track systems, straight and with curves.

The traverse rail can be mounted between the parallel rails, be underhanging or be a combination of the two solutions.

Max projection Meter Inch

Max distance between supporting points

Delivery length

0,3 0,5 0,7 1,0 1,25 1,5 1,75 2,0 3,0 3,5 4,0 4,5 4,75 5,25 6,25 6,75 7,25 8,0 12

80 120 140 160 180 190 210 250 270 290 320 40

80 120 160 200 240 280 320

GH3 – Max 200 kg (440 lbs) A

x x

GH3 – Max 250 kg (550 lbs) A

x x

GH3 – Max 300 kg (660 lbs) A

x x

GH3 – Max 350 kg (770 lbs) A

x x

GH3 – Max 500 kg (1100 lbs) A

x x

GH3 – Max 700 kg (1540 lbs) A

x x

Rail A

Rail B

Rail C

170 mm (6.69")

125 mm (4.92")

58,5 mm (2.32")

Rail A: 58,5 mm (2.32") Rail B: 125 mm (4.92") Rail C: 170 mm (6.69")

62 mm (2.44")

Rail A

Rail B

Rail C

2. information

GH3 lifting modules – Configurations

Type of hoist GH3 Lifting modules, configurations Guldmann hoist type

Product line

Load in kg

Number of lifting straps

Number of lifting motors

Number of horizontal drive motors

Scale module

CLM module

Service module

User interface

GH3

(x)

xxx

None : 0 Scale : 1

None : 0 CLM : 1

None : 0 Service : 1

Hand control : 0

GH3 +

Twin

GH3

200

250

300

350

250

500

350

Hand control w/o Service module w/o CLM module Scale module 2 horizontal drive motors 2 lifting motors 1 lifting strap Safe Working Load SWL: 350 kg +

Ceiling hoist, type GH3

Hoist and mobile rail system

GH3 With horizontal drive motor

SINGLE RAIL SYSTEM

ROOM COVERING SYSTEM

550371

550372

gh3 twin

ceiling hoists

GH3

MOBILE RAIL SYSTEM

1. Introduction

Components

Charging accessories

Wire + connectOr for charging liner

charging lINER

charging liner connectOr

550094

550378

550425 : for 6 m rail 550427 : for 10 m rail

551432

GH3 TRANSFORMER class i, 115 / 230V

GH3 TRANSFORMER class ii (EU), 230V

GH3 TRANSFORMER class ii (US/can), 115V

550200

550269

550268

Traverse trolley 400 kg (880 lbs)

Traverse trolley HEAVY DUTY 500 kg (110 lbs)

grey 550076

grey 550078

white 550491

white 550493

charging

Pick-up assembly traverse trolley

Accessories

Power supply

2. information

Components

2. information

Celling brackets

GH CEILING BRACKET STANDARD 500 kg (1100 lbs)

GH CEILING

BRACKET LOWERed Lifting accessories STANDARD

500 kg (1100 lbs)

GH CEILING BRACKET STRAIGHT LOWERED

GH CEILING BRACKET LOWERED ROD

GH CEILLING BRACKET SLOPE LOWERED

500 kg (1100 lbs)

200 kg (440 lbs)

550498 : 250 mm (10") 550436 : 500 mm (20") 550437 : 1000 mm (40") 550438 : 2000 mm (80") 550404 : 250 mm (10") 550405 : 500 mm (20") 550406 : 1000 mm (40") 550407 : 2000 mm (80") 550402

white 550434

White 550494 : 250 mm (10") 550495 : 500 mm (20") 550496 : 1000 mm (80") 550497 : 2000 mm (80")

adjusting disc

COUPLING FITTING

12336

12448

550403

white 550433

white 550499 : 250 mm (10") 550410 : 500 mm (20") 550408 : 1000 mm (40") 550409 : 2000 mm (80") us 550429 : 250 mm (10") 550432 : 2000 mm (80")

GH sTABILIZING BRACKET

550417 : 500 mm (20") 550418 : 1000 mm (40") 550419 : 2000 mm (80")

1,2

white 550440 : 500 mm (20") 550441 : 1000 mm (40") 550442 : 2000 mm (80")

1,3

- 0,1

+0 ,1

3Ø

rosette 

5, 3

:2 ( A -A

Grey 550461 = 1 mm (1/24") 550460 = 2 mm (1/16") 550462 = 5 mm (1/4")

13,4

0

02 31

5 4,

A 550193

white 550106 = 1 mm (1/24") 550105 = 2 mm (1/16") 550107 = 5 mm (1/4")

1R 10

01R

26,9

550412 : 250 mm (10") 550413 : 500 mm (20") 550414 : 1000 mm (40") 550415 : 2000 mm (80") white 550476 550477 550474 550475

: 250 mm (10") : 500 mm (20") : 1000 mm (40") : 2000 mm (80")

GH3 lifting hanger

gh3 medium 300 KG (660 lbs)

gh3 small 300 KG (660 lbs)

gh3 extra small 300 kg (660 lbs)

gh3 H hanger 250 kg (550 lbs)

550316

550057

550058

550443

gh3 4-point hanger 200 kg (440 lbs)

gh3 cross lifting hanger 500 kg (1100 lbs)

Gh3 lifting beam 500 kg (1100 lbs)

230

lifting accessories

2. information

Components Components

540

857

5 8

14 13 12 11 10

28500 9

550444

5 4 3 2 1 Pos no.

1 3 13

1 1 1 1 3

Spring, Lesjöfors PN 2340 Rørben ø45, white SFL 45 3 Button, Attachment Hanger Pin, Attachment Hanger Flat Head csk Screw, DIN965A, M3x6 elzink. Bossard PN 1536931 Non corrosive grease. Ex. Molykote Longtherm W2 Seegerring DIN 471 - 24x1,2 steel 1.4110 BN 1570552 Threadlocking fluid; Medium strength. Ex. Loctite 242 Washer, LEXAN, 0.43 thick, DAFA material no. 703160043 1 Cover, Attachment Hanger 1 Washer, Retaining, Attachment Hanger 1 Shaft, Attachment Hanger 1 Welding, Cross Lifting Hanger 1 Bearing, Hanger Quantity Part 1 1 1 1

Tolerance:

28450

Colour:

JTA

Drawing by:

Guldmann

Confidential: Property of V. Guldmann A/S. Not to be handed over to, copied or used by third party.

550036 xxxxxx 550033 550034 550039

550517

550163 550310 550032 550037 550035 550509 550031 Drawing/Item no.

Surface treatment:

Material:

Horizontal lifting support with weight adjustment 120 kg (265 lbs)

horizontal lifting support

9 8 7 6

jta

V. Guldmann A/S Graham Bells Vej 21-23A DK-8200 Århus N Tel. +45 8741 3151 Fax +45 8741 3131 E-mail: info@guldmann.com WWW.guldmann.com

Weight [Kg]:

22-12-2008

Date: Product: Part:

Scale:

1:10

Sheet:

Change no.:

Cross Lifting Hanger 455kg/1000lbs

Drawing no.:

550444

Edition:

Horizontal lifter, foldable - incl. sling 250 kg (550 lbs)

28445

horizontal lifter body scoop 150 kg (330 lbs)

28425

Lifting accessories

bath stretcher 150 KG (330 lbs)

other lifting accessories

2. information

Components Components

Bath chair 150 kg (330 lbs)

n Guldman

14600 Bath Chair Mobile 29-01-2008 1 Rev.

14610

14600

swing kit 250 kg (550 lbs)

strAp extension 1000 mm (40")

550446

550459

coating spray

coating

Antistatic set

coating

coating of hoists for use in corrosive surroundings E.g. swimming pools area

99940

12006

94517

Rail and accessories

rail B, (125 mm(4,92")) incl. charging liner

rail C, (170 mm (6,69")) incl. charging liner

170

125

58,5

rail A, (58,5 mm (2,32")) incl. charging liner

rails

2. information

Components

62 62

550351 550352 550353 550354 550355 550356

: : : : : :

1 2 3 4 5 6

m m m m m m

550359 550360 550361 550362 550363 550364

: : : : : :

3 4 5 6 7 8

m m m m m m

5 6 7 8

550365 : 550366 :

550367: 550368 :

m m m m

550025 : 550018 : 550017 : 550016 : 550015 :

large 90˚ 90˚ 60˚ 45˚ 30˚

end stop

End cover

12330

grey 550447 : 550448 : 550449 : WHITE 550463 : 550464 : 550465 :

profile for ceiling

side cover

rail A rail B rail C rail A rail B rail C

550284:

rail accessories

rail curves Rail system

rail curve

sLate grey Ral 7015 traffic white ral 9016

Wall brackets

gh wall bracket end 750 kg (1650 lbs)

gh wall bracket side 750 kg (1650 lbs)

gh plasterboard bracket wall 200 kg (440 lbs)

550451 550471 WHITE

550450 550472 WHITE

550452

wall brackets

124841

3000 mm (120") 124801

250 mm (9 1/2") 30 mm (1 3/16" ) 124811

1248031

400 mm (16")

150 mm (6")

3000 mm (120") 300 mm (12")

3000 mm (120")

upright support bracket

20 mm (3/4")

100 mm (4")

210 mm (8 1/4")

guideway for upright support bracket 250 kg (550 lbs) (supplement)

upright support brackets 750 kg (1650 lbs)

840 mm (33 1/2")

2. information

Components

2. information

Components

Fittings

anchorbolt faz

Threaded rod

impact anchor

9799461010 : faz M10 x 90 9799461013 : faz M10 x 110

9799510110 : M10 x 110 9799510130 : M10 x 130

9799461240 : FZeA 12 X 40 97994612405 : FZeA 12 X 40

internal threaded rod

anchor sleeve

concrete screws

94534 : M10 internal

94535 : 94536 :

fisher 9799485 : Fbs 8 (5 us) 979940825 : Fbs 8 (25 us)

hilti 9799410565 : 10,5 x 65 mm 9799410575 : 10,5 x 75 mm 9799410575 : 10,5 x 90 mm

insert bushing

wood screw

plasterboard fixings

94537 : ø14 for conedrill

9789408100 : Ø8 x 100 – 200 mm

9799452 : 5 x 52 mm 9799465 : 5 x 65 mm

drive in nut

NUt

nut cap

970941050 : m10 x 50 mm

550323 : 550454 : 95546 : 95545 :

m10 grey m10 white m8 grey m8 white

9799410 : m10

Ø16 for threaded rod Ø20 for internal threaded rod

2. information

Components

Installation tools

chemical fixing including static mixer

static mixer for chemical fixing

94532

94533

cleaning brush

press gun for chemical fixing

94529 - ø14 - Ø20

94531

cleaning pump

cone drill

94530

94534141 – ø14

concrete drill

installation starting kit

94538

9453406220 ø6 – Ø20 x 220 mm

A traverse rail mounted between the parallel rails is an aesthetically good solution, as the rail is installed close to the ceiling and takes up a minimum of space in the room.

33 mm (1 1/4")

2. information

Rail combinations in room-covering systems Intermediate suspension

33 mm (1 1/4")

99 mm (4")

A. Rail A traverse rail mounted between rail A parallel rails

33 mm (1 1/4")

166 mm (6 1/2")

B. Rail B traverse rail mounted between rail B parallel rails

ÂŠ Guldmann GB/US-05/2009 â€˘ #Âˇ550217

211 mm (8 1/4")

C. Rail C traverse rail mounted between rail C parallel rails

An underhanging traverse rail is used • When it is impossible to mount the traverse rail between the parallel rails, because lamps, smoke alarms or similar equipment have been installed on the ceiling.

99 mm (4")

F. Rail A parallel rails with underhanging rail C traverse rail

224 mm (9")

E. Rail A parallel rails with underhanging rail B traverse rail

269 mm (10 1/2")

99 mm (4")

D. Rail A parallel rails with underhanging rail A traverse rail

158 mm (6 1/4")

• When the traverse and parallel rails cannot be of equal height.

99 mm (4")

2. information

Rail combinations in room-covering systems Underhanging traverse rail

ÂŠ Guldmann GB/US-05/2009 â€˘ #Âˇ550217

211 mm (8 1/4")

I. Rail C parallel rails with underhanging rail C traverse rail

336 mm (13 1/4")

166 mm (6 1/2")

H. Rail B parallel rails with underhanging rail C traverse rail

381 mm (15")

166 mm (6 1/2")

G. Rail B parallel rails with underhanging rail B traverse rail

291 mm (11 1/2")

2. information

Rail combinations in room-covering systems Underhanging traverse rail

2. information

Rail curves

Rail curves are used where it is necessary to change the direction of the rail in a single-rail system. Rail curves are available in angles of 30°, 45°, 60° and 90°. As a minimum three brackets must be used to mount all rail curves – one of the brackets must always be placed in the middle of the curve.

30°

90° 30o

500 mm (20")

90 o

(20

45°

90°L 500 mm (20")

500 mm (20")

1500 mm (60")

)

45o

60°

0m m

(20

2. information

Combinations of rail curves

There are many possible combinations of rail curves. All standard curves end in a 500 mm (20") straight rail. The dimensions given are absolutely minimum dimensions.

(40")

1000 mm

90°

(11 3/4") (5 3/8")

(20")

293 mm

45°

134 mm

500 mm

60°

30°

Installation

31 32 33 35 37 40 42 45 46 47 48

3. Installation

General installation of rail systems

1. Check all elements, lengths and bracket types against the drawings of the rail system. Then spread out the rail system on the floor and place the individual elements as shown on the drawing in relation to the walls, the bed, the toilet and other lifting points. Positioning of general • Beds • Toilet • Bath tub • Wheelchair • Changing table/ changing bed

lifting points 1000 mm (40") from the head board + centre width 150 mm (6") from front edge + centre width 600 mm (24") from the back end + centre width. middle of seat + room for carer (approx. 1750 mm (70") length ways) 900 mm (36")+ centre width (unless otherwise specified)

4. Fit the brackets. Depending on the type of bracket used, this is done either with or without the rail. 5. The rail system, or parts hereof in case of a larger system, is lifted up towards the bracket. Holding racks can be used for holding the rail system against the bracket, thereby facilitating the fitting. 6. When the rail system is pressed fully up against the bracket. Tighten the locking nut firmly. Control after installation of a rail system The rail system must be in level. A load test of the complete rail system is carried out with 1.5 x the max. load.

2. Shape rails and curves according to precise measurements. When shaping the rail it is important to remove any irregularities. At the joining point of two rails any internal irregularities must be removed. The rail must be absolutely clean to prevent aluminium chips from attaching themselves to the lifting module/travelling trolley which will result in an unsmooth and noisy operation.

3. Place two of the enclosed cylinder pins in the round rail track in the bottom of the rail where the rails are joined. The cylinder pin is enclosed with the rail assembly bracket. First push the cylinder pins all the way into one of the rail pieces. When the system has been installed, push half of the pin into the other rail piece to achieve a stable and complete rail assembly.

3. Installation

Lifting points

Max distance between brackets

GH3

Max 200 kg (440 lbs)

GH3

A 200 cm (6'-6")

175 cm (5'-8")

B 525 cm (17'-2")

475 cm (15'-7")

C 800 cm (26'-3")

GH3

725 cm (23'-9")

Max 300 kg (660 lbs)

GH3

Max 350 kg (770 lbs)

A 150 cm (4'-11")

150 cm (4'-11")

B 450 cm (14'-9")

400 cm (13'-1")

C 675 cm (22'-1")

GH3

625 cm (20'-6")

Max 500 kg (1100 lbs)

GH3

Max 700 kg (1540 lbs)

A 125 cm (4'-1")

B © Guldmann GB/US-05/2009 • #·550217

Max 250 kg (550 lbs)

100 cm (3'-3")

B 350 cm (11'-5")

300 cm (9'-10")

C 525 cm (17'-2")

450 cm (14'-9")

3. Installation

Fixing wall brackets

Construction material

Rail type

Fixing (Fischer)

Number

Remarks

Concrete B25 (C20/25)

GH3 rail A, B & C

Zykon hammerset anchor FZEA 12/40 Concrete screw FBS Anchorbolt FAZ

Minimum 1

hv = 60 mm (2 3/8")

Solid/cellular bricks

GH3 rail A, B & C

FIS V 360 S + M10 x 110 mm Threaded rod (5.8) Concrete screw Hilti HUS-H

hv = 75 mm (3")

Solid lime sand bricks

GH3 rail A, B & C

FIS V 360 S + M10 x 110 mm Threaded rod (5.8)

hv = 75 mm (3")

Hollow bricks

GH3 rail A, B & C

FIS V 360 S + M10 x 130 mm Threaded rod (5.8) + mesh screen FIS H 20 x 85 N

hv = 75 mm (3")

Hollow brick blocks

GH3 rail A, B & C

FIS V 360 S + M10 x 130 mm Threaded rod (5.8) + mesh screen FIS H 20 x 85 N

hv = 75 mm (3")

Leca/Fibo elements > 7.5 Mpa/1500 kg/m3

GH3 rail A, B & C

FIS V 360 S + M10 x 110 mm Threaded rod (5.8)

hv = 75 mm (3")

Aerated concrete

GH3 rail A, B & C

FIS V 360 S + M10 x 110 mm Threaded rod (5.8) + cone drill PBB + centering ring PBZ

hv = 75 mm (3")

Plaster board 2 x 13 mm (½")

GH3 rail A, B & C

HM 5 x 65 S

Plaster board brackets must be used

Plaster board 1 x 13 mm (½")

GH3 rail A, B & C

HM 5 x 52 S

In all predrilled holes

Floor posts must be used

hv = minimum anchoring depth

3. Installation

Fixing wall brackets

GH3

Construction

Rail type

Fixing HILTI

Number

Remarks

Concrete B25 (C20/25)

GH3 rail A, B & C

HUS-H 10,5 X 55

hv = 50 mm (2")

Solid/cellular bricks

GH3 rail A, B & C

HIT HY70 M10 Threaded rod (5.8)

hv = 80 mm (3 3/16") Fix in seperate bricks

Solid lime sand bricks

GH3 rail A, B & C

HIT HY70 M10 Threaded rod (5.8)

hv = 80 mm (3 3/16")

Hollow bricks

GH3 rail A, B & C

HIT HY70 with mesh screen M10 Threaded rod (5.8)

hv = 80 mm (3 3/16") Fix in seperate bricks

Hollow brick blocks

GH3 rail A, B & C

HIT HY70 with mesh screen M10 Threaded rod (5.8)

hv = 80 mm (3 3/16")

Leca/Fibo elements >7,5 MPa/1500 kg/m3

GH3 rail A, B & C

HUS-H 10,5 x 75

hv = 70 mm (2 3/4") Distance to edge min 100 mm

Aerated concrete

GH3 rail A, B & C

HGN 12

hv = 95 mm (3 3/4")

Plaster board 2 x 13 mm (1/2")

GH3 rail A, B & C

HGA M6/32

Plaster board brackets must be used

Plaster board 1 x 13 mm (1/2")

GH3 rail A, B & C

HGA M6/16

In all predrilled holes

Floor posts must be used

hv = minimum anchoring depth

3. Installation

Fixing ceiling brackets

GH3 Construction material

Rail type

Fixing (Fischer)

Number

Remarks

Concrete B25 (C20/25)

GH3 rail A, B & C

Zykon hammerset anchor FZEA 12/40 Concrete screw FBS Anchorbolt FAZ

Minimum 1

hv = 60 mm (2 3/8")

Concrete/hollow floor divider

GH3 rail A, B & C

FIS V 360 S + M10 x 130 mm Threaded rod (5.8) + mesh screen FIS H 20 x 85 N

Depending on type of floor divider (holes in floor divider) hv = 75 mm (3")

Bauma- / R

GH3 rail A, B & C

FIS V 360 S + M10 x 130 mm Threaded rod (5.8) + mesh screen FIS H 20 x 85 N

hv = 75 mm (3")

Hollow bricks

GH3 rail A, B & C

FIS V 360 S + M10 x 130 mm Threaded rod (5.8) + cone drill PBB

2 or 4

Minimum floor divider thickness 150 mm (6") hv = 75 mm (3")

Hollow brick blocks

GH3 rail A, B & C

FIS V 360 S + M10 x 130 mm Threaded rod (5.8) + cone drill PBB

Minimum floor divider thickness 150 mm (6") hv = 75 mm (3")

Leca/Fibo elements > 7.5 Mpa/1500 kg/m3

GH3 rail A, B & C

FIS V 360 S + M10 x 130 mm Threaded rod (5.8) + cone drill PBB

Minimum floor divider thickness 150 mm (6") hv = 75 mm (3")

hv = minimum anchoring depth

NB! Ceilings made of “Bauma” or “Romadæk” must be load tested on site as no unambiguous test reports are available. This also applies to lightweight aggregate clinker floor dividers as these are manufactured with different compression strengths and densities.

A cone drill must be used on light clinker floor dividers due to tension zones.

3. Installation

Fixing ceiling brackets

GH3 Construction

Rail type

Fixing HILTI

Number

Remarks

Beton B25 (C20/25)

GH3 rail A, B & C

Concrete screw Hilti HUS-H 10,5 x 55

hv = 50 mm (2")

Concrete/hollow floor divider

GH3 rail A, B & C

Concrete screw Hilti HUS-H 10,5 x 55

Minimum floor divider thickness 35 mm (1 3/8")

Bauma- / R

GH3 rail A, B & C

Concrete screw Hilti HUS-H 10,5 x 55

hv = 50 mm (2") load test should be done

Hollow bricks

GH3 rail A, B & C

HIT HY70 with mesh screen

hv = 80 mm (3 3/16") Fix in seperate bricks

Hollow brick blocks

GH3 rail A, B & C

HIT HY70 with mesh screen

hv = 80 mm (3 3/16") Fix in seperate bricks

Leca/Fibo elements >7,5 MPa/1500 kg/m3

GH3 rail A, B & C

Concrete screw Hilti HUS-H 10,5 x 55

hv = 75 mm (3")

hv = minimum anchoring depth Ceilings made of “Bauma” or “Romadæk” must be load tested on site as no unambiguous test reports are available. This also applies to lightweight aggregate clinker floor dividers as these are manufactured with different compression strengths and densities. A cone drill must be used on light clinker floor dividers due to tension zones.

* ** ***

Fitting of brackets

3. Installation

bla Bla bla

3.00.00 3.00.00 Ceiling installation

Measurement/levelling is performed using laser equipment.

Ceiling types: Concrete or light concrete Bracket types: All GH ceiling brackets

• Drill holes for the for the recomended fastning elements.

• We recommend start by fitting all brackets. • Mark the position where the bracket is to be fitted. At the same time, it should be determined whether adjusting discs should be used between the concrete ceiling and the ceiling brackets to make the system in level.

• Fit the GH3 ceiling brackets directly on the ceiling. Use either one-hole or two-hole fittings (depending on the porosity of the ceiling). • Fit the rails. • When the rails have been fitted to the brackets, tighten the lock nuts securely.

Max 250kg (550lbs)

Max 500kg (1100lbs)

3. Installation

Fitting of brackets

Ceiling installation

Measurement/levelling is performed using laser equipment.

Ceiling types: Reinforcements: Bracket types:

• If wood is used as reinforcement, it must be at least 100 x 100 mm (4" x 4").

Wood, plaster ceiling and other lightweight ceiling. Laid out by a carpenter or Guldmann installer, right up against the ceiling between the joists. All GH ceiling brackets

• We recommend start by fitting all brackets. • Mark the position where the bracket is to be fitted. At the same time, it should be determined whether adjusting 3.00.00 discs should be used between the ceiling and the ceiling brackets to make the system level.

a bla

• We recommend pre-drilling 3 mm (1/8") holes before installing on wooden ceilings. • Fit the GH3 ceiling brackets directly on the ceiling. Use either one-hole or two-hole fittings. We recommend using 8 x 120 mm wood screws for the fixing. • Fit the rails. • When the rails have been fitted to the brackets, tighten the lock nuts securely.

Max 250kg (550lbs)

Max 500kg (1100lbs)

3. Installation

Fitting of brackets

Ceiling installation Ceiling types: Reinforcements: Bracket types:

Wood/plaster ceiling and other lightweight ceiling coverings Laid out by Guldmann installer, above the joists. All GH ceiling brackets

• Re-drill up through the holes and through the fixed reinforcements. • The threaded rods are inserted from above with self-fixing wood nuts which are hammered into the reinforcements. • Mount bracket, washer and lock nut on threaded rod from below.

• Examine the loft and remove objects which may obstruct the drilling. • Mark the position where the bracket is to be fitted. At the same time, it should be determined whether adjusting discs should be used between the ceiling and the ceiling brackets to make the system in level.

• Tighten the locking nut firmly. • Screw the threaded rod up through the self-fixing wood nut to fix the bracket against the ceiling. • Tighten lock nut and ensure that the track system is hanging horizontally.

Measurement/levelling is performed using laser equipment. • Drill up through the ceiling. Drill through the holes of the ceiling bracket using an 12 mm (7/16") drill.

• Fit a counter nut on the threaded rod from the loft so that the counter nut counter-tightens against the selffixing wood nut.

• Push an item through the holes to mark the holes and make them visible in the loft.

• The threaded rod can be shortened above the counter nut if the extra threaded rod is in the way.

In this way you avoid having to search for the fixing holes.

• Fit the rails.

• Lay out the reinforcements on the foot of the joists and fix it to the joists.

• When the rails have been fitted to the brackets, tighten the lock nut.

• When using timber it must be at least 100 x 100 mm (4" x 4").

3. Installation

Fitting of brackets

Ceiling installation, bracket assembly Ceiling types: Bracket types:

All types GH Ceiling bracket lowered standard GH Ceiling bracket straight lowered

The bracket is mainly used in rooms with a high ceiling to bring the rail system down to a normal height of fitting and use. • Mark the position where the bracket is to be fitted and at the same time measure the length of the extended bracket. The measurement is performed using laser equipment. The laser is set to the height where the rail is to be fitted (upper edge of rail). Then measure down at each fixing point from the ceiling to the upper edge of the rail. • Now size the threaded rods and the pipes to the correct length for each fixing point. Remember to allow for the space required by the upper and lower ceiling brackets. • Note that a rosette can also be used as a top bracket together with the threaded rod and pipe. However, this only applies to installation in concrete ceilings, or where there is reinforcement e.g. timber.

• Now the GH3 extended bracket is ready to be fitted. All brackets are fitted before the rail is installed. • The fitting of extended brackets in the ceiling is carried out according to the procedure described under GH3 ceiling brackets. For further information, refer to the individual type of ceiling. • The rail is fitted to the extended bracket in the same way as described under GH3 ceiling brackets. • When using a standard extended ceiling bracket the procedure is the same, i.e. the brackets are assembled prior to fitting and then fitted to the ceiling as one bracket. • After fitting the system it may be neccessary to fit GH3 stabilising brackets as side or inclining support to make the system stable. • Place the suspension brackets around the extended pipe and onto the wall/into the ceiling and cut pipe to appropiate length. • Bracket is fitted onto the wall or into the ceiling depeding on the texture of the wall or ceiling (see wall types).

• The extended bracket is then assembled prior to installation. The top and bottom ceiling brackets are tightened against pipes to create a firm bracket. Remember the guide bushing around the ceiling bracket.

3. Installation

Fitting of brackets

Ceiling installation, bracket assembly Ceiling types: All types Bracket types: GH Ceiling bracket slope lowered

GH Ceiling bracket slope lowered are used in connection with false ceilings. The bracket is mainly used in rooms with high ceilings to bring the rail system down below false ceilings to a normal height for installation and use. Angle-adjustable brackets are used on angled ceiling faces when it is impossible to fit brackets straight above the rails, for example next to ventilation pipes or other piping. In situations where ceiling brackets and pipes are mounted prior to the fitting of the false ceiling. • Mark the position where the bracket is to be fitted and at the same time measure how long the extended bracket needs to be. Measurements are carried out using laser equipment. The laser is set to the height where the false ceiling is to be installed. Then measure down at each fixing point from the ceiling to the lower edge of the false ceiling. • Overmeasure to allow pipes sufficient clearance under the false ceiling. • Then cut the pipe to size with length to spare and fit the stabilizing bracket and ceiling bracket to the pipe. When fitting pipes to a stabilizing bracket, drill an 10 mm (3/8") hole in the pipe and insert an 10 mm setscrew through the stabilizing bracket and the pipe and secure using a lock nut.

• The fitting of brackets in the ceiling is carried out according to the procedure described under GH3 brackets. For further information, refer to the individual type of ceiling. • After fitting the system it may be neccessary to fit GH3 stabilising brackets as side or inclining support to make the system stable. • Place the bracket around the extended pipe and onto the wall/into the ceiling and cut pipe to appropriate length. • Bracket is fitted onto the wall or into the ceiling depending on the texture of the wall or ceiling (see wall types). • Following the fitting of brackets and pipes false ceilings can be installed. A carpenter will fit the false ceiling around the extended pipes. It is important to inform the carpenter that the pipes must be completely vertical. • Following the fitting of the ceiling, mark where the pipes need to be cut. This marking is carried out using laser equipment. Remember to allow for the base bracket. • Then cut the pipe to the correct length using a pipe cutter. • Now fit the stabilizing bracket to the standard ceiling bracket using a washer and a 10 mm (3/8") set screw secured with a 10 mm lock nut. • The stabilizing bracket is then fitted to the pipe. Drill an 10 mm (3/8") hole in the pipe and then insert an 10 mm setscrew through the stabilizing bracket and the pipe and secure using an 10 mm lock nut. • The rail is fitted to the extended bracket in the same way as described under GH3 ceiling brackets.

• Plastic rosettes can be fitted around pipes where they emerge through the false ceiling.itting of brackets

3. Installation

Fitting of brackets Wall fitting

Wall fitting Wall type: Brickwork, concrete and light concrete Bracket types: GH Wall bracket, end GH Wall bracket, side Fitting of brackets • Mark the position where the bracket is to be fitted. The fitting position is marked using laser equipment to ensure that the wall bracket is level.

• The clamp is led through the oval hole at the top of the wall bracket and is fitted using a facet disc and lock nut against the wall bracket. • When the rails have been fitted to the brackets, tighten the lock nut securely. • Finish by fitting plastic caps onto bolts and nuts. Fitting of brackets

• Holes are drilled according to appropiate fixing.

Max 350 kg (770 lbs)

rail SIDE

Max 750 kg (1650 lbs)

rail end

Max 10 mm (3/8")

from the wall

Max 750 kg (1650 lbs)

Max 500 kg (1100 lbs)

3. Installation

Fitting of brackets all fitting

Wall fitting Wall types: Lightweight walls Bracket types: GH Wall bracket, end GH Wall bracket, side GH Plasterboard bracket

• Drill four holes for the plasterboard bracket. Use the plasterboard bracket as a template for drilling. • GH plasterboard bracket is fitted directly on the wall and fastened using e.g. four Fischer 5 x 65 S screws. • Then place the GH3 wall bracket on the two threaded rods and fasten with 10 mm lock nuts.

• Examine the make-up of the wall. • GH plasterboard brackets can be used on plasterboards and other forms of lightweight walls. However, a minimum wall thickness of 24 mm (1") is required. • Mark the position where the bracket is to be fitted. The fitting position is marked using laser equipment to ensure that the wall bracket is level.

• Notice that the brackets may just be used for systems with max 200 kg (440 lbs) lifting capacity!

3. Installation

Fitting of brackets

Wall fitting Wall types: Lightweight walls Bracket types: GH upright support brackets

• Upright support brackets are assembled with base and top brackets and are fixed to the wall through the predrilled holes in the upright support brackets. • GH upright support brackets can be fixed with e.g. Fischer 5 x 52 S, depending on the make-up of the wall.

• Examine the make-up of the wall. • Measure and mark where the upright support brackets is to be fitted. The fitting height is marked using laser equipment to ensure that the rail system is level. • GH3 upright support brackets are cut to appropriate lengths.

• Check that the upright support brackets are completely vertical. • The rails are mounted on the top bracket of the wall stud. A clamp is placed either at the bottom or the top of the rail.

• The adapter around the skirting board is cut to shape and to accommodate any installation panels.

• The clamp is led through the oval hole at the bottom/top of the wall bracket and is mounted using a facet disc and lock nut against the top bracket.

• Note that upright support brackets can be used both as end-hung and as centre supports for rails.

• When the rails have been fitted to the top brackets, tighten the lock nut securely. • Finish by fitting plastic caps onto bolts and nuts.

rail end Max 10 mm (3/8") from the wall

Max 250 kg (550 Lbs)

Max 750 kg (1650 lbs)

3. Installation

Rail assembly

Bracket type:

GH ceiling bracket, standard and suspended.

Fig. 1

All rail joints must be installed with a reinforcement plate. Fig. 1 included in bracket package.

or rail connecting bracket no. 12448 fig. 2.

Fig. 2

For installation with one point of attachment to the ceiling, a reinforcement plate (accompanies the bracket) must be used as shown in fig. 3 with.

Fig. 3

For installation with two points of attachment to the ceiling, rail connecting bracket 12448 must be used when rails are joined as shown in fig. 4. Spring pins should be installed in one rail flush with the edge. Fig. 4

When the rails have been joined and secured, the spring pins must be knocked back so that they are half in each rail.

Bracket type:

GH rail assembly bracket 12336

• Only use this bracket as shown on the illustration. x. Ma mm 0 0 5 20") x. ( Ma mm 0 50 20") (

• The rail assembly bracket is mounted with one half in each of the two rails to be assembled. • Place two spring pins in one of the rail tracks (one in each track).

• The rail ends are joined and the bracket can be tighten securely. • The spring pins must be knocked back, leaving half of each in their respective rail

cke

ra 2b

cke

ra 2b

Mounting cover on rails The cover is placed in the top and buttom groove on the side of the rail.

3. Installation

Rail assembly

3. Installation

Rail assembly

Mounting profile for suspended ceiling The profile can be turned around. A. Tilt the profile into the groove in the buttom of the rail.

Tip the profile down so it is attached in the groove.

Place the suspended ceiling on the profile.

B. Tilt the profile into the groove in the buttom of the rail.

Tip the profile down so it is attached in the groove.

ÂŠ Guldmann GB/US-05/2009 â€˘ #Âˇ550217

Place the suspended ceiling on the profile.

3. Installation

Endstop

Fitting of endstops Endstops must always be used in connection with rail stops, whether free hanging, or butting up to a wall or other elements.

• If there is a risk that the end stop may fall out, a hole of 4.5 mm is drilled through the rail – not through the angle bracket of the endstop. • Hammer the accompanying spring pin into the endstop and rail.

• The endstop is placed in the rail before it is fitted. • Before the endstop is placed in the rail, check that the flange nuts are positioned correctly.

• When dismantling the endstop the screws must be all out, subsequently the angle profile including cylinder pin can be tipped out, hence the pin is still attached to the angle profile.

• When the rail system has been fully installed, place the endstops in the correct position at the rail ends.

Ø 3,2 mm Ø 4,5 mm Ø 4,5 mm Ø 3,5 mm

Electrical connections

Charging systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before the hoist can be used. . . . . . . . . . . . . . . . . . . . . . . Instalation of GH3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instalation of GH3 Twin. . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting the hand controle. . . . . . . . . . . . . . . . . . . . . . . . Charging systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transformer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical installations Protection against electric shock . . . . . . . . . . . . . . . . . . Protection against electric shock . . . . . . . . . . . . . . . . . . Connection to the supply network Class I. . . . . . . . . . . . . Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Classifications and marking. . . . . . . . . . . . . . . . . . . . . . . . GH3 Lifting modules technical specification . . . . . . . . . . . Technical specification for GH3 and GH3+. . . . . . . . . . Technical specification for GH3 Twin. . . . . . . . . . . . . . . .

51 52 53 54 56 59 60 61 62 63 65 66 68 69 70

4. Electrical connections

Charging systems

Fitting charging liner in the rail 1. Clean the rail inside.

2. Bring the charging liners in the rail. 3. Cut the liners so they are approx. 100 mm (4") longer than the rail. Use a diagonal cutter or similar.

4. Press approx. 50 mm (2") liner in the tracks with your fingers. Leave approx 50 mm (2") outside the rail.

5. Use the charging liner tool to fit the charging liners in the entire rail.

6. Cut the liners at the end of the rail. Use a diagonal cutter or similar.

7. Clean the rail inside with a cloth.

ÂŠ Guldmann GB/US-05/2009 â€˘ #Âˇ550217

8. Fit the cable from the transformer to the connector for charging liner and place this in the rail.

4. Electrical connections

Before the hoist can be used

1. Remove the side covers Release the side covers from the top of the hoist by means of a gentle push on the fixing points on each side. The covers are tipped free of the hoist and can be removed.

2. Loosen the two screws at the top of the finger protection and move the clips down and remove the finger protection.

3. Connectect the battery plugs, if it is a two motor hoist ther will be two batteries to connect, one on each side of the hoist. The plug is disconnected before dispatch to ensure optimum conditions for the batteries during the transport and storing. The measures regarding ESDsafety are valid in this connection.

3. Remount all covers.

4. Electrical connections

Instalation of GH3

1. Installation of the hoist where the trolley is preinstalled in the rail.

2. Remove side cover on hoist and pull out the two connection shaft yellow handle out.

3. Bring the hoist up at the trolley so the two connection shafts fits in the trolley holes.

4. Press the connection shafts in place.

5. Mount side cover.

6. When the trolley is applied with a pick-up for charging, place the wire from the pick-up in the groove on the hoist and insert the plug in the hoist.

4. Electrical connections

Instalation of GH3 Twin

1. Install the two hoist’s in the rail.

2. Press the two twin hoist connction cables through the connection rod.

3. Connect the two cables and pull back the cable, until the connectors are placed inside the rod.

4. If there is more cable left press it into the hoist.

4. Electrical connections

Instalation of GH3 Twin

5. Install the connection rod on the trolleys.

6. Secure the connection rod by inserting the two split pins through the Ø3 mm holes. Twist each end of the pin to avoid it from falling out.

4. Electrical connections

Adjusting the hand controle

1. Remove the side covers Release the side covers from the top of the hoist by means of a gentle push on the fixing points on each side. The covers are tipped free of the hoist and can be removed.

2. Loosen the two screws at the top of the finger protection and move the clips down and remove the finger protection.

3. Unplug the hand controle and pull out the wire reservoire from the hoist.

4. Unwind the wire and loosen the screew on the wire reservoire.

4. Electrical connections

Adjusting the hand controle

5. Adjust the length of the hand controle and set a mark.

6. Place the wire on the wire reservoire.

7. Mount the wire holder on the wire reserwoire and tighten the screw.

4. Electrical connections

Adjusting the hand controle

8. Wind the cabel arround the wire reservoire until there is 250 mm (10") left of the wire.

9. Mount the wire reserwoire back in place by pulling the wire down and pressing on the wire reservoire.

10. Put the wire back in place and plug the hand controle.

11.Remount finger protection and side covers.

Charging kit for room-covering system Rail with GH3 1. The power pick-up is fitted to the traverse trolley 2. Fasten the wire to the traverse trolley using double sided tape and strips 3. Adjust the length of the cable, and then connect the charging liner connecter and place it in the rail. The position of the wires is optional..

4. Electrical connections

Charging systems

Transformer for GH3, Class I 1. Primary: 115 V AC or 230 V AC 2. Secondary: 33V AC, 2,5 A 3. Connect the wires to the charging liner connector. The wires can be placed optionally.

4. Electrical connections

Transformer

4. Electrical connections

Electrical installations Protection against electric shock

These precautions apply to installations made in Denmark. Local requirements may differ. Guldmann ceiling hoist and rail systems are manufactured and installed in accordance with the regulations of Medical Electrical Equipment UL 60601-1. Guldmann has a UL/DEMKO approval of its products which confirms that they meet the requirements contained in UL 60601-1. This regulation defines how medical equipment must be classified and also how it must be protected so that danger of electric shock does not arise when handling the products. Guldmann ceiling hoist and related rail system are classified as equipment in Class I – High Voltage Regulation, Electro-Medical Equipment, Chapter 14.

Regarding installation of Guldmann rail systems in bathroom environments Guldmann power supply ( transformer) must not be installed and charging of hoist must not be carried out in Areas 0, 1 and 2. Power supply and charging area must be located outside Area 2, but hoist and rails may be used inside the area. If e.g. cleaning by hosing, the power supply and charging area must be located completely separate from the area in which splashing with water may occur. If the rail system is only installed in the bathroom and not in other rooms outside the bathroom, the rails do not need grounding. Grounding must be done if the rails continue outside the bathroom and the lower edge of the rail is less than 3.0 m (120") above the floor.

Reference is made to Fig. 701A – Area Division 0 to 3. Installation of the rail system is carried out with safety voltage – designated SELV. The safety transformer with a nominal voltage of 24 V AC voltage. In accordance with the High Voltage Regulation, Chapter 701 – AREAS WITH BATHTUBS OR SHOWERS

Excepted are: Single rails hanging higher than 2.25 m (90") above the floor and not continuing into Area 0, 1 and 2. For single rails the grounding may be located as required either in the bathroom or in the adjacent room. The parallel rails do not need to be grounded.

Chapter 701.4 Protection for safety reasons When SELV is used (safety voltage), protection against direct contact must be in place regardless of the size of the voltage, i.e. to min IP2X. The geometry of the live rails meet the requirements for protection against contact.

Any special requirements are carried out without the participation of Guldmann at the purchaser’s own risk.

Chapter 701.413.1.6 Additional equalizer Note Metallic pipes and ducts (Guldmann aluminium rails) which are only found in these four areas and are not conductive when in contact with earth or parts outside the areas do not have to be connected to the equalizers.

Note These rules have been issued by the Electricity Council and form part of the High Voltage Regulation. There may be special local requirements for the installation of rail systems in medical treatment areas.

b) Bathtubs with fixed partition wall

Area 1

a) Bathtubs

0,60 m

2,40 m

(1'-9")

(7'-8")

Area 2

2,40 m (7'-8")

d) Shower tub with fixed partition wall

Area 0 Area 1

Area 2

Area 3

0,60 m

2,40 m (7'-8")

Area 2

Area 3

0,60 m (1'-9")

2,40 m (7'-8")

0,60 m

(1'-9")

Area 0 Area 1

f ) Shower without tub, but with fixed partition wall

e) Shower without tub

Shower

Area 1

'-9

m 60 ") '-9 (1

Area 2

)

'(1

m 60 " 9

Shower

Area 1

1’-9”

c) Shower tub

Area 3

(1'-9")

Area 3

0,60 m

Area 2

Area 0

4. Electrical connections

Electrical installations Protection against electric shock

Area 2

)

'-8

'(7

Area 3

Figure 701 A – Area distribution (plan)

4. Electrical connections

Connection to the supply network Class I

Fixed rail systems Fixed rail systems must be connected by Guldmann Service Team or by a qualified installer. A Guldmann class I transformer must be used. Installation to follow existing rules for authorized electricians and according to UL 60601-1. Protective ground must be available and connected correctly. From the ”connecting point/neutral point” protective ground to rail maximum permissible resistance is 0.2 Ohm. See ”Instructions: Connecting protective ground to rail”. See wiring diagram: “Classification of Guldmann Hoist System Class I – Permanent installation with protective ground on rails”.

Terminals on transformers Class I Double-insulated UL approved cable must be used (tested for voltage over 400V). Transformer DK-13991 In: Terminal 1 = N Terminal 2 = 115V AC Terminal 3 = 230V AC Terminal 4 = Protective ground Out: Terminal 5 Terminal 6

= 33V AC = 33V AC

Temperature

Classification of Guldmann Hoist System Class I – Permanent installation with protective ground on rails

Battery pack

Safety controle

Motor controle

Handcontrol

4. Electrical connections

Connection to the supply network Class I

Instructions Connecting protective ground cable to rail/rails. In fixed rail systems a protective ground cable must be installed from the connecting point of the protective ground cable to the rail. The following must be observed: 1. Only connect a protective ground cable to a protective ground cable connecting point that is approved by an authorized electrician. 2. The installation to the mains must be done by an authorized electrican. 3. The ground cable must be carefully fastened, and a sufficiently big cable square must be chosen, at least 1 mm². The installation must be done so that the resistance from the connecting point of the protective ground cable to the rail does not exceed 0.2 Ohm. Mechanical fixing of the protective ground cable to the rail: 1. Make a 4 mm thread in the railjust above the buttom line (see pictures). Drill a 10 mm (3/8") deep hole with a Ø3.5 mm drill. Cut a 4 mm thread with a tap. 2. Place the groundcable with the ringeye. 3. Mount the ringeye with washer and screw. 4. The cable must carefully be fixed.

More rails connected to each other: Normally the assembly brackets will give a sufficiently low resistance. If this should not be the case, the rails are connected in series or in parallel using the same method as described above. Check with an ohmmeter.

1 3

1 2 3 4

Wire, protected ground Washer Screw M4x10 torx Lock washer

4 3 2

1 1 1

lock washer DIN 6798 A 4mm elzink BN781 64 screw, maskinskrue M4x10 torx washer M4 A2

92904001 97345410 971254

GH3 is equipped with batteries that require regular recharging. Class I equipment Fixed rail systems are class I equipment and must be installed by a qualified installer or by Guldmann Service Team. Equipment is disconnected from Supply Mains by breaking the main breaker switch. Class II equipment Mobile equipment is class II equipment (marked with the double-encased symbol) and can be connected to the mains direct by the user. The transformer is disconnected from Supply Mains by detach the mains plug from the wall outlet.

Safety concerning static electricity (ESD) Service technicians and installers must use an ESDsafety package consisting of a mat, a ground wire, and a bracelet. The technician/installer connects the mat to a grounding point, for instance a radiator or a water pipe. He must then put on the bracelet and connect it to the mat. If it is not possible to find a grounding point, the mat and the bracelet must be used as a minimum. Only then is it allowed to work with the PC Board or components where it is possible to come into contact with the PC Board.

4. Electrical connections

Power supply

4. Electrical connections

Classifications and marking

CE-marking

Class I Permanent installation with protective ground.

23W1

Medical Equipment with respect to electrical shock, fire and mechanical hazards only. In accordance with UL 60601-1, CAN/CSA c22.2 No. 601.1

Class II None permanent installation without protective ground.

Type B in accordance with UL/EN 60601-1

Read instructions before use

Must not be disposed of as standard household waste, but must be recycled.

Continuous operation with short time loading with:

Equipment not suitable for use in the presence of flammable mixtures. Protection class • Hoist IP20 • Hand control IP44 • Remote Hand control IP20 • Transformer IP20

Examples of serial number label: Serial number label for hoist

3 hours without recharging: 10/90% (2 min operation/18 min pause)

GH3 250 110 0000 max 250 kg / 550 lbs

Max number of lifts in series with: 85 kg (187 lbs): 55/1000 mm (250 inch) SWL: 200 kg (440 lbs), 250 kg (550 lbs): 28/1000 mm (250 inch)

Part no. xxxxxx Prod. date yyyy-mm-dd Serial no. xxxxx 33V AC, 2.5 A, IP20 CONTINUOUS OPERATION WITH SHORT-TIME LOADING

23 W 1

INTERNALLY POWERED EQUIPMENT 24V DC

Barcode 128C www.guldmann.com

SWL: 300 kg (660 lbs), 350 kg (770 lbs) 40/1000 mm (250 inch)

4. Electrical connections

Classifications and marking Transformer Class 1

Type Input Input Output Prod. date Serial no. IP20

DK-13991 115V AC 50-60 Hz, 1A 230V AC 50-60 Hz, 0,5A 33V AC 2,5A yyyy-mm-dd xxxxx

Transformer Class 1 23 W 1

www.guldmann.com

Barcode 128C

Type Input Output Prod. date Serial no. IP20

DK-14001 115V AC 50-60 Hz, 1A 33V AC 2,5A yyyy-mm-dd xxxxx

Transformer Class 2 Use within EU/CAN 23 W 1

www.guldmann.com

Barcode 128C

Label handcontrol GH3

Type Input Output Prod. date Serial no. IP20

DK-13992 230V AC 50-60 Hz, 0,5A 33V AC 2,5A yyyy-mm-dd xxxxx

Transformer Class 2 Use within EU 23 W 1

www.guldmann.com

Barcode 128C

Lifting hanger max 300 kg/660 lbs Part no. Edition Prod. date Serial no.

550316 xxx yyyy-mm-dd xxxxx

Barcode 128C V. Guldmann A/S www.guldmann.com

Hand control Part no. x x x x x x Edition x x x Date x x x x- x x- x x IP44

Certificates

UL 60601-1 EN/ISO10535

UL No. 305250 HMI No. 08.49A

Item No. 550086_2

4. Electrical connections

GH3 Lifting modules technical specification

GH3 Lifting modules, configurations Guldmann hoist type

Product line

Load in kg

Number of lifting straps

Number of lifting motors

Number of horizontal drive motors

Scale module

CLM module

Service module

User interface

GH3

(x)

xxx

200

250

None : 0 Scale : 1

None : 0 CLM : 1

None : 0 Service : 1

Hand control : 0

GH3 +

Twin

GH3

300

350

250

500

350

Hand control w/o Service module w/o CLM module Scale module 2 horizontal drive motors 2 lifting motors 1 lifting strap Safe Working Load SWL: 350 kg + Ceiling hoist, type GH3

Functions Operation Hand control / IR Sound level 52 dB (A) Horizontal speed 18 m/min(709 inch/min)

GH3

GH3+/GH3 Twin

85 kg (187 lbs) load

2,4 m/min (94 inch/min)

3,6 m/min (142 inch/min)

150 kg (330 lbs) load

2,4 m/min (94 inch/min)

3,6 m/min (142 inch/min)

Max capacity load, SWL

2,4 m/min (94 inch/min)

3,3 m/min (130 inch/min)

Max 5 kg (11 lbs) load

6,0 m/min (236 inch/min)

Lifting speed

Technical specifications

4. Electrical connections

Technical specification for GH3 and GH3+ Weight and materials SWL Own weight with horizontal motor with scale module and horizontal motor

: 200 kg (440 lbs), 250 kg (550 lbs) : 9,6 kg (21.1 lbs) : 10,5 kg (23.1 lbs)

: Hand control / IR : 52 dB (A) : 12 inch/sec (Horizontal speed module)

: 11,1 kg (24,5 lbs)

SWL Own weight with horizontal motor with scale module and horizontal motor

: 300 kg (660 lbs), 350 kg (770 lbs) : 14,2 kg (31 lbs) : 15,9 kg (35 lbs)

Covers

: Impact-resistant UL 94 V-0 flame retardant recyclable plastic

Dimensions A B C D E, min F, min G Depth of hoist

Functions Operation Sound level Horizontal speed

: 17,3 kg (38 lbs)

: : : : : : : :

580 mm (22.8 inch) 345 mm (13.6 inch) 156 mm (6.1 inch) 184 mm (7.2 inch) 82 mm (3.2 inch) 284 mm (11.2 inch) 2.500 mm (98.4 inch) 205 mm (8.1 inch)

Safety Emergency stop : Emergency lowering device : Control of lifting strap : Cut-off angle : Electronics On/off

SWL

Yes, mechanical and electrical Yes Yes 45° along the rail 10° across the rail

: Automatic when used. Soft start/stop. Overload protection. : 200 kg (440 inch), 250 kg (550 kg)

Battery Max charge time

: 1 x 24 V NiMH : 2 hours

SWL Battery Max charge time

: 300 kg (660 lbs), 350 kg (770 lbs) : 2 x 24 V NiMH : 4 hours

Battery protection

: At battery voltage below 22 V the indicator light turns orange. The hoist is stopped if the voltage falls below 20 V : 33 V AC, 2.5 A

Power supply Supply voltage, transformer

: 115/230V AC

• EN/ISO 10535:2006 Hoists for the transfer of disabled persons - requirements and test methods • UL 60601-1:2003 Medical electrical equipment Part 1-1: General requirements for safety • IEC/EN 60601-1-2: Medical electrical equipment 2001, +A1:2006 Part 1: General requirements for safety 2: Collateral standard: Electromagnetic compatibility Classification Pursuant to ISO 9999 Patents : PA 2008 00888 PA 2008 00894 PA 2008 00895

Technical specifications

4. Electrical connections

Technical specification for GH3 Twin Weight and materials SWL Own weight Covers

Dimensions A B C D E, min F, min G Depth of hoist

: 250 kg (550 lbs), 500 kg (1100 lbs) : 19,2 kg (42.2 lbs) : Impact-resistant UL 94 V-0 flame retardant recyclable plastic

: : : : : : : :

1800 mm (70.3 inch) 700 mm (27.3 inch) 156 mm (6.1 inch) 184 mm (7.2 inch) 194 mm (7.6 inch) 629 mm (24.5 inch) 2.500 mm (98.4 inch) 205 mm (8.1 inch)

Functions Operation Sound level

: Hand control / IR : 52 dB (A)

Safety Emergency stop : Emergency lowering device : Control of lifting strap : Cut-off angle : Electronics On/off

Yes, mechanical and electrical Yes Yes 45° along the rail 10° across the rail

: Automatic when used. Soft start/stop. Overload protection.

SWL Battery Max charge time

: 250 kg (550 lbs) : 2 x 24 V NiMH : 4 hours

SWL Battery Max charge time

: 500 kg (1100 lbs) : 4 x 24 V NiMH : 8 hours

Battery protection

: At battery voltage below 22 V the indicator light turns orange. The hoist is stopped if the voltage falls below 20 V : 33 V AC, 2.5 A

Power supply Supply voltage, transformer

: 115/230V AC

Protection classification (IP) according to IEC 60529 Lifting module : IP 20 Hand control : IP 44 Remote control : IP 20 Transformer : IP 20 Labelling Manufactured in conformity with the provisions in according to the Council Directive 93/42/EEC of 14 June 1993 Class 1 • EN/ISO 10535:2006 Hoists for the transfer of disabled persons - requirements and test methods • UL 60601-1:2003 Medical electrical equipment Part 1-1: General requirements for safety • IEC/EN 60601-1-2: Medical electrical equipment 2001, +A1:2006 Part 1: General requirements for safety 2: Collateral standard: Electromagnetic compatibility

Classification Pursuant to ISO 9999 Patents : PA 2008 00888 PA 2008 00894 PA 2008 00895

control

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

5. control

Checklist

Quality control on handover of the rail system

Case/address:

Order no.

System scope:

Serial no.

Distributor: Installer:

Date:

–

Supplier: V. Guldmann A/S · Graham Bells Vej 21-23a · 8200 Århus N · Denmark 1. Control of any reinforcements, gear  check that the reinforcement/gearing is securely fastened  that isolation surrounding the reinforcement/gearing is placed to ensure the best possible isolation  the reinforcement/gearing has been carried out by another contractor  see comments 2. Control of brackets and plastic plugs that all endstops are tightened  that all brackets are tightened  that plastic plugs have been mounted on all visible nuts  that a spring pin has been inserted and locks the endstop in place  see comments 

6. Test of charging liners and remote control (if used)  that the ceiling hoist is charged in the charging liners  that the remote control has been tested and is fully functional  see comments 7. Before leaving the assembly site  collect or remove all installation waste  if there are comments, write these down and inform the owner/customer  see comments

Comments:

3. Check that the rail systems are clean and fully functional  that there are no chips or other building waste inside the rail system  that the travelling trolley moves silently in the rail system  that the travelling trolley moves with a low power consumption  see comments

4. Weight test the rail system has been tested for ________ kg/lbs (incl. a safety factor of 1.5)  that the rail system did not give during the weight test  that the rail system is still level following weight testing  that the rail system has been labelled with a completed installer’s label  see comments 

The quality control has been prepared in two signed copies, one of which is submitted to the owner/customer, the other to the service and installation department at Guldmann.

For V. Guldmann A/S 5. Test of ceiling hoist and drive motor that the ceiling hoist has been tested and is fully functional  that the drive motor has been tested and is fully functional  the emergency lowering cord should be cut off so that it is 1.9 m (6’3") above the floor.  see comments



Overview of tools

Recommended toolbox content for rail installation. . . . . . 74

6. Overview of tools

Recommended toolbox content for rail installation

Hammer drill

A wire stripper, pointed pliers, circlip pliers

Vacuum cleaner

A Stanley knife

Laser, horizontal and vertical – No. 12494

A 3-metres tape measure

Telescopic stand for the laser – 3.5 metres – No. 12493

A hacksaw – metal

One lazyboy with wheels – No. 12496

Wood saw

Two lazyboys without wheels – No. 12501

A torque wrench 3/8” (maximum 47 Nm)

Laser holder for lazyboy with wheels – No. 12492

A glue gun – No. 94531

Foot plate for wall mounting with lazyboy – No. 12495

A cleaning brush – No. 94529

Masonry drills – 6-8-10-12-14-18-20 mm

A cone drill – No. 94534141

One set of metal drills 1-13 mm

A flat file

Drill bit Ø 12 x 500 mm

A slide gauge

A jointing gun

A steel hammer and a rubber hammer

A circular saw for cutting aluminium – tabletop model

A set of Allen keys 1.5 -10 mm

A compressor

Screw clamps

An Accu-drill

Weights for testing

Liner roller tool – No. 551300

A manual hoist 3 metres

Tool for knocking tubular pins into rails – No. 12455

Wire stripper

A spirit level, 2 metres

Search spring for cables

A distance meter – electronic

Tool for battery test – No. 120081

A telescopic rule, 5 metres

ESD – servicemat – No. 120061

A manual pipe cutter, diameter 20-40 mm

4 mm tap

A cable drum A work lamp A double step ladder A set of socket spanners – 3/8”

A multimeter/voltmeter Various screwdrivers, Phillips, Pozidrive, straight slot, and Torx Spanners, 8-10-13-17 Various screw bits