Achema 2012
EagleBurgmann: Sealing solutions to meet any challenge Everything from a single source: A comprehensive range of products and services for pumps, agitators, compressors, valves, flanges and gas ducts
Efficient and robust: Cartex Made to order service:
TotalSealCare
2012
Innovative technology and strong performance:
All the product highlights for Achema 2012
Thousands of sealing applications. One reliable partner. Reliability and maximum cost-effectiveness
Sealing technology: Key components in the operation of industrial plants
Comprehensive industry-specific knowledge
No industrial production facility can run without seals. The number of sealing points and media to be controlled is correspondingly large. So there are many system components that need to be sealed. Rotating equipment, such as pumps, agitators and compressors, instruments, fittings and flanges, not to mention pipes and ducts carrying gases and liquids.
Seals protect systems and components against external influences and contamination, and help prevent emissions. They thus increase process safety, availability, and the economic viability of the plant. Sealing technology also offers massive potential for cutting costs.
We understand the requirements of industry, and have in-depth knowledge of its many processes and the resulting materials. With our application expertise and technical consultancy skills we are able to provide reliable and cost-effective solutions for every need.
Full service partner with a global presence Research and development, advice, engineering, design, production, and a broad range of modular services are skills that our customers use to their benefit. Our comprehensive network of production facilities and sales and service centers means that we are never far away, wherever you are in the world.
EagleBurgmann at a glance. • Over 125 years experience of sealing technology • Over 6000 committed and skilled employees worldwide • A comprehensive portfolio of products and services • 250 locations and service centers in industrial conurbations around the world • TotalSealCare – the comprehensive, modular service package
Innovative technology and strong performance: Product highlights that convince. For pumps
High-efficiency magnetic coupling The solution for high torque transmission, speeds, and pressure Hermetically-sealed Contact-free power transmission Segmented construction for minimal eddy current losses Magnetic coupling for API 685-compliant applications
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For pumps
H75A4 – Extending the series proven in tens of thousands of applications FEM-optimized design, and largely standardized components for optimum efficiency Single or double seal, cartridge version Design conforms to API 682 / ISO 21049 Universal applications Wide range of applications in terms of pressure and temperature
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For pumps
Impressive product range: Seal supply systems Mechanical seals and magnetic couplings need supply units for purging, cooling, pressurization, and leakage compensation according to their use, type, and mode of operation. EagleBurgmann supplies the complete range from a single source – from design, construction and production through to commissioning and services. This includes an extensive range of API 682-compliant supply systems.
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Just imagine. A proven cartridge seal combined with DiamondFace high-performance technology.
For pumps
The result is extraordinary efficiency in terms of both price and performance
Efficient as standard:
Cartex – the new generation on top form.
Popular seal diameters available from stock Large savings, and short pay-back times
Innovation from tradition In 2007, EagleBurgmann created a landmark in mechanical seal technology with the introduction of DiamondFace. A microcrystalline layer with all the attributes of natural diamond is applied to the sliding surfaces by chemical vapor deposition in a vacuum furnace. The method couples thick layers with extremely flat and uniform sealing surfaces. The seal faces with DiamondFace technology are extremely hard and resistant to wear, and offer excellent thermal conductivity. This reduces the power required, and means less heat generation combined with unsurpassed robustness.
The main advantages at a glance: Maximum process safety Universal chemical resistance Unsurpassed protection against wear Higher operating limits are possible Minimal friction coefficients and heat generation, even when inadequately lubricated or running dry Extended service life Vastly extends MTBF/MTBR intervals, and the associated costs
Power consumption reduced by up to
– 80%
Service life extended by up to
+100%
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Valves, flanges and gas ducts
Compressors
Agitators
Pumps
Every sealing point has its own special challenges. Expansion joints Mechanical seals Magnetic couplings Compression packings Seal supply systems
Gaskets
Services
Mechanical seals Magnetic couplings Compression packings Seal supply systems Gaskets Services
Expansion joints Mechanical seals Oil barrier/separation seals Carbon floating ring seals Gas supply systems Services
Gaskets Expansion joints Services
Gaskets
Valve gasket sets
And EagleBurgmann has a comprehensive portfolio. Mechanical seals Mechanical seals for pumps Pusher seals Standard cartridge seals Elastomer bellows seals Metal bellows seals Engineered seals Split seals Gas-lubricated seals
Agitator seals Dry-running seals Gas-lubricated seals Liquid-lubricated seals Shut-down seal
Compressor seals DGS/NF series PDGS high-pressure version MDGS series for screw compressors TDGS series for steam turbines Oil barrier seals CSR/CSE CobaSeal oil barrier seal
Magnetic couplings MAK series SMAK series NMB high-efficiency series Bearings
Seal supply systems Quench systems Thermosiphon systems Heat exchangers SPO closed-circuit buffer fluid systems SPA open-circuit buffer fluid systems SPN refill units Gas supply systems RoTechBooster
Carbon floating ring seals WD series (two part housing) Special WD series variants WKA series (chamber version) Shaft sleeves
Expansion joints Fabric expansion joints Metal expansion joints Rubber expansion joints
Compression packings Rotatherm graphite rings BuraTAL Fugitive emission products Burajet Injectable packings Buraglas Glass packings Packing cartridges Packing cartridges combine
Gaskets Fibre gasket sheets PTFE gasket sheets and tapes Graphite seals and tapes Metal gaskets
Special products Contoured diaphragm couplings High-grade metal bellows Dynamic and static sealing elements Stern tube and marine seals Rotary kiln sealing systems
TotalSealCare Consulting & engineering Maintenance and repair On-site service Inventory management Seminars & training Engineering analysis & support Service agreements
Innovative technology and strong performance: For agitators
SeccoMix – nothing else can keep up Specializing in dry-running, and bi-directional For top entry arrangements, side entry optional Single or double seal Balanced External Suitable for pressure reversal ATEX certification optional Component or cartridge version
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For compressors
CobaSeal – the unique oil barrier/separation seal Gas-lubricated and thus extremely tough – in slow-roll, turning gear, or coast-down mode Bi-directional Aerostatic lift-off Ready-to-fit unit Extremely low separating gas consumption more...
For compressors
RoTechBooster – the unbeatable solution for a continuous purge gas flow Guarantees an uninterrupted supply to dry gas seals, whether the compressor is in slow-roll mode, or stopped Centrifugal design – high reliability and availability Extended life – no limit on operating times Environmentally safe. No leakage to the atmosphere Easy to set up, and almost maintenance-free ATEX certification optional
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For compressors
Extreme robustness: Dry gas seals with DiamondFace technology The convincing solution for particularly challenging conditions, such as contacting coast-down, turning, and ratcheting mode
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Product highlights that convince. For compressors
Espey WKA1100HP – Maintenance-free compact labyrinth cartridge seals with high operational performance, and low leakage Shaft seal for all types of gas For high pressure applications Modular-based chamber seal – may be combined as required For gear and screw compressors more...
For valves, flanges, and gas ducts
Increased output: EJS metal expansion joints with DLC coating (Diamond-Like-Carbon) Excellent resistant to corrosion Outstanding chemical inertance Extremely abrasion and scratch resistant Very good anti-sticking features Food safe, environmentally compatible
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For flanges
Gaskets – reliable and cost-effective, all versions available For example Burasil-U – universal fiber gasket Buratherm-N – high-quality fiber combination Burachem-Multitex – pressure-resistant PTFE gasket Kammprofile gaskets – Serrated gasket with soft layer (graphite, PTFE, mica, …) Spiraltherm gaskets – Spiral wound gaskets available in a wide range of dimensions and geometry
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Special products
DRO – rotary kiln seal system (single or double seal) in top form Range of applications: Drying, calcining, incineration, and pyrolysis Each seal is customized for the specific application Reduced emissions and clean residue incineration Considerable primary energy saving Long service life with low wear Can be retrofitted into existing systems more...
Looking at the whole picture. You can rely on that.
Several factors play a major role when choosing a seal, the product type, the materials used, and how it will be operated: Process conditions Sealing point Operating conditions Medium to be sealed No matter what requirements our customers have, we know how these factors affect functionality and economic viability, so we convert this know-how flawlessly into long-term, reliable sealing solutions. You can rely on that.
Service made to measure: TotalSealCare Optimized services are major contributors to making sure that plants function smoothly – and that doesn’t just begin with maintenance. With TotalSealCare, our modular service concept, we are able to cover all individual service requirements very flexibly. The individual modules can be combined as required.
Achema/E1/2000/0612/1.7.5 © EagleBurgmann Group Marketing, Germany
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EagleBurgmann is one of the internationally leading companies for industrial sealing technology. Our products are used everywhere where safety and reliability are important: in the oil and gas industry, refining technology, the petrochemical, chemical and pharmaceutical industries, food processing, power, water, mining, pulp & paper, aerospace and many other spheres. Every day, more than 6,000 employees contribute their ideas, solutions and commitment towards ensuring that customers all over the world can rely on our seals. Our modular TotalSealCare service underlines our strong customer orientation and offers tailor-made services for every application.
EagleBurgmann Germany GmbH & Co. KG Aeussere Sauerlacher Strasse 6–10 82515 Wolfratshausen, Germany Tel.: +49 (0)8171 23 0 Fax: +49 (0)8171 23 12 14 info@de.eagleburgmann.com www.eagleburgmann.com