“Solutions to fit your needs”
Corporate Overview Ayrshire Electronics is a diverse, highly capable full service EMS (Electronic Manufacturing Services) Company offering cost effective end-to-end manufacturing solutions from printed circuit assembly (PCA) to complex systems integration, final configuration, test and distribution. As a manufacturer of printed circuit board assemblies, mechanical sub-assemblies and complex final assemblies Ayrshire Electronics provides an optimized mix of business, engineering, manufacturing and supply chain solutions to meet the needs of our customers. We provide a seamless transition from product development to manufacturing, while maintaining a focus on quality, flexibility and speed to market. Our core competency is high-mix, low-to-medium volume assembly and integration of electronic and electromechanical products from PCB board prototypes to system level production and after market support. Ayrshire utilizes cutting edge testing methodologies to include boundary scan, on-chip diagnostics, X-ray, Automatic Optical Inspection (AOI), In-Circuit Test (ICT) and Functional Tests to meet or exceed our customer’s reliability requirements. With over 600,000 sq. ft of manufacturing floor space and nearly four decades of experience Ayrshire has a long history of providing electronic manufacturing services that range from industrial/environmental controls to defense and aerospace applications, medical devices, complex servers, network devices and other high-reliability product solutions. Our integrated approach manages the process from turnkey procurement, integration and custom configuration to testing, product packaging, worldwide distribution and warranty services.
Service Offerings • • • • • • •
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Hardware and Software Development Printed Circuit Board Design and Layout Test Design and Development Rapid Response Prototyping Design for eXcellence (DFx) New Product Introductions PCB Assembly
Box & Rack System Level Assembly Product Testing, Tracking and Serialization Accessories Integration Services Fulfillment Material Management Strategy Warranty / After Market Support
Five Regional Manufacturing Locations Fayetteville Arkansas 1101 S. Beechwood Fayetteville, AR 72701
Corinth, Mississippi 1801 S Fulton Drive Corinth, MS 38834
Harrodsburg Kentucky 1025 Industry Rd Harrodsburg, KY
Oakdale Minnesota 7015 55th St. North Oakdale, MN 55128
Quality People – Quality Products AyrshireUSA.com
Reynosa Mexico Parque Industrial Pk Reynosa, MX
Fayetteville, Arkansas
Infrastructure: ♦ 170,000 Sq. Ft. ♦ ♦ ♦ ♦ ♦ ♦
♦ Lean / Six Sigma Manufacturing ♦ Rapid Response Prototype Center ♦ PCB Design and Layout (AutoCAD, Versa & PCAD) DFM/FMEA Services ♦ In-House Test Fixture Design Capability ♦ BGA Inspection and Rework ♦ Arrow In-Plant Store
24x7 Full Service EMS Provider Formerly Baldwin Contract Electronics ISO 9001:2000 Certified IPC-610 Class C Certified IPC/EIA J-STD-001 (Class 3) Engineering and Design Services
SMT Pick & Place Lines 3 Siemens SiPlace Lines s20s and F4s) 1 Universal Advantis Line 1 Phillips GEM Topaz (Rapid Response) line Component Placement Range - Chips 0402 and up - Size up to 2.01” package BGA, Micro BGA, Flip Chip, 12 mil pitch leaded devices Panel Sizes: 18” x 22” Reflow Electrovert ATMOS, Vitronics Soltec and Conceptronics J60
BGA Rework Metcal BGA-3591 Water Clean and No-Clean Flux Electrovert Aquastorm 200 Electrovert H400 Through-Hole Universal 2596B Sequencer DynaPert VCSM-6 Sequencer Universal Radial-5 & Radial-8 Radial Lead Inserters Universal VCD 5 Axial Inserters DynaPert Intellisert DD4500 DIP Inserter
Wave Solder Electrovert EPK+, Ultra 2000 and Astrapak
Burn-In Thermotron Thermal Shock and Thermal Cycling (-70C to +125C)
Test AOI YESTech 2050 ICT Genrad, Factron and Huntron Flying Probe X-Ray Teradyne/Nicolet NXR1525
Conformal Coating Asymtek C718 Nordson SCUV Select Coat System
Contact: Jim Davis Director of New Business Development Ph: (479) 684-2416 Fax: (479) 582-0497 Jdavis@AyrshireUSA.com
Quality People – Quality Products AyrshireUSA.com
Taiwan It was with great enthusiasm that on December 1, 2008 Ayrshire Electronics announced its expansion into the global market with the opening of our new International Purchasing Office located in Taipei, Taiwan. Ayrshire Electronics Taiwan has a highly diverse team with industry experience managing all component levels of PCB (Printed Circuit Board) sourcing from standard, off the shelf commodities to custom designed parts, conventional and lead free multilayer board designs. The Taiwan Branch is staffed to provide our customers with a strategic advantage through market research, engineering support, quoting, benchmarking, project coordination, procurement, quality assurance and supplier management. Our sourcing territory includes Pan Asian areas across Japan, Korea, China, Hong Kong, Taiwan, Singapore, Malaysia, Thailand and Vietnam. Ayrshire has appointed TC Chu to manage our Taiwan facility. TC comes to us with extensive experience managing international purchasing operations for EMS providers and importers based in the US. This corporate resource, available to all current and prospective customers, provide procurement support to all Ayrshire manufacturing locations and is designed to take advantage of more competitively priced materials, thereby helping our customers maintain their competitive edge, improve profitability and gain market share. The facility is located at No. 432, Sec. 1, Kee-Lung Rd., Taipei, Taiwan 110.
AyrshireUSA.com
Corinth, Mississippi
Infrastructure: • • • • • • • •
350,000 Sq. Ft. Facility High Volume Production Equipment And Test Capabilities Seven Fuji SMT Lines ISO 9001:2008 Certified Extremely Strong Cost Position within U.S. Final Assembly, Warehousing, Distribution Highly Skilled Workforce Central Distribution Throughout North America
Capabilities: Ayrshire Electronics Corinth, Mississippi offers medium to high volume, high mix, full service electronic manufacturing services solutions. Located 90 miles south east of Memphis, TN and 110 miles due west of Huntsville, AL the Corinth, MS location has over 350,000 sq ft of high complexity printed circuit board, box build, system integration, test and distribution capabilities. Ayrshire Mississippi provides small company flexibility and responsiveness while providing world-class Supply Chain Management, Engineering Services, Continuous Quality improvement and operational excellence in a seamless environment to our customers. This centrally located, highly skilled workforce has a long and proven reputation for providing high quality, cost effective one stop PCBAs, system integration and test solutions. Ayrshire Mississippi utilizes a combination of aggressive cost models, reduced inventory through KanBan and Inventory Management Programs, Global purchasing, Volume Purchase Agreements and increased material velocity to offer its customers a lower total cost of ownership. Ayrshire Electronics Mississippi has world class “Tier 1” IT Systems and solutions, to include an Oracle based ERP System, On Line ECO System, real time in-process quality monitoring and Web based Extranet Customer Portal. Corinth is an ISO Certified manufacturer of IPC Class II and Class III PCBA products.
Quality People – Quality Products AyrshireUSA.com
Harrodsburg, Kentucky
Infrastructure: ♦ 22,000 Sq. Ft. ♦ 24X7 Full Service EMS Provider ♦ ISO 9001:2008 ♦ Agile, Flexible & Responsive PCBA Assembly ♦ Surface Mount & Through-hole Technology ♦ Box Build Assembly ♦ Leaded and Lead-Free Processes
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Automated Optical Inspection In-Circuit Test Functional Test Conformal Coating 7 Acres Available For Expansion
Industries Supported: Commercial and Industrial Controls, Automation, Defense, Traffic Controls, LED Lighting, Transportation and Consumer Products Date Code UMG PTL-901
Closed Loop Water Wash Trek Triton
Glue Dispensers Universal & Fuji
AOI Testing: Yes Tech (2)
SMT Pick and Placement 2 Universal Advantis Line 1 Fuji CP Line
In-Circuit & Functional Testing: Genrad – 227X & 228X Factron CheckSum
Through-Hole Universal VCD 8 & VCD 5 Axial Inserter Universal Radial 8 & RAD 5 Radial Inserter Dynapert DD4500 DIP Inserter
Inserters Pem Serter LT/4 Zierick Terminal Inserter 9500 Burn-In Blue M
Reflow Vitronics Heller Wave Solder Electrovert Soltec Folungwin MD450 (Lead-Free)
Conformal Coating Nordson Select Coat System PVA Coating System Spray Booth
Quality People – Quality Products AyrshireUSA.com
Oakdale, Minnesota
Infrastructure: ♦ 55,000 Square Foot Facility ♦ 24x7 Build Capability ♦ ISO 9001:2008 ♦ ISO 13485 Medical Certification ♦ AS9100 Aerospace Certification ♦ IPC-610 Class C Certified Rework Staff (IPC Trainer on Staff) ♦ Oracle Based MRP System ♦ AEGIS Integrated Manufacturing Execution System Screen Printers MPM UP1500 Print Area 22” x 19.6” DEK 248 Print Area 16” x 16”
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Web-Based Electronic Reporting DFM/FMEA Services Failure Analysis Services Circuit Cam Software Data Pak 9000 Thermal Profiler Nicolet X-Ray Equipment BGA Removal/Replacement with Sierra Research Technology ♦ World-Wide Logistics Capability Test AOI Orbotech VT 9300 ICT Factron and Teradyne Z1880-2 Genrad 2281 X-Ray Nicolet NXR14001 Summit 1000 ERSA Scope Boundary Scan JTag
Glue Dispenser Camelot 1818 SMT Pick & Place Lines MyData Synergy 1, 2 and TP11 UFP Placement Rate 79,000 CPH Component Placement Range - Chips 0201 and up - Size up to 2.01” package BGAs, Flip Chip, CSPs, 6 Mil Pitch, 3 Mil Lead Space Maximum Board Size: 18” x 24” or 20.5” x 22.7” Reflow Electrovert Bravo 8105, OMNI Flow 7, and Conceptronics HVN70
DI Water Closed Loop Wash Systems Electrovert Aquastorm 100, 200, & Hydrastation Board De-Panelizer FKN Systech K4000 Through-Hole Universal 2596 Sequencer Dyna Pert 100 Sequencer VCD Universal 6287 Axial and DIP Inserter Dyna Pert V12000 Axial and DIP Inserter
Wave Solder Electrovert Electra
Burn-In Thermotron F-42-CHU-25-25 ESPEC ET046-5JW
Selective Soldering Pillarhouse Jade System RPS Systems RHYTHM SS
Conformal Coating Spray Booth Nordson Select Coat System
Quality People – Quality Products AyrshireUSA.com
Issued by DAC Audit Services, LLC.
TS Certificate of Compliance For
Ayshire Electronics 1025 Industry Road Harrodsburg, KY 40330 The Quality Management System was audited on June 8-10, 2011, and has met the requirements of the TS 16949 standard. Scope of Registration: Manufacture and Supply of Electronic Circuit Boards
Certificate Issue Date: Expiration Date:
# DTS2011-100 August 12, 2011 09 June 2014
Sandra J. Tokola, Administrator, DAC Audit Services, LLC.
DAC Audit Services, LLC., 7111 Dixie Hwy, #342, Clarkston, Michigan 48346