ENGLISH
CATALOGUE 2019
POWER PRODUCTS MOBILE SOLUTIONS
3 TABLE OF CONTENT
TABLE OF CONTENT POWERING INNOVATION
4
CASES 6
PRODUCTS
34 34
EMERGENCY VEHICLE
6
CHARGERS
PROMOTIONAL TRUCK
10
AC Chargers
35
FOOD TRUCK
14
Solar Charge Regulators
39
MOBILE OFFICE & WORKSHOP
18
Alternator Charge Regulators
39
HYBRID MILK TRUCK
22
INVERTERS
DRAIN INSPECTION VEHICLE
26 COMBIS
44
SURVEILLANCE VEHICLE
30
48
CONVERTERS
40
Battery to Battery, DC-DC Chargers
49
DC-DC Converters
51
DIGITAL SWITCHING
52
MONITORING
54
INTERFACING
56
BATTERIES
58
Lithium Ion (MLI Ultra)
59
Lithium Ion (MLS)
60
AGM
61
Gel
62
Gel 2 Volt
63
POWER DISTRIBUTION
64
Battery Switches
65
Fuse Holders
68
Battery Isolators
69
POWER CONNECTIONS
70
AC Power Connections
71
Isolation Transformers
71
Plugs & Sockets
72
INSTALLATION MATERIALS
73
Power Cables, etc.
73
Studs & Bus bars
74
Battery Terminals
74
Isolation Covers
74
POWERING INNOVATION
POWERING INNOVATION CONNECTING WITH CUSTOMERS
Power Products LLC with the industry-leading brands Ancor, BEP, Blue Sea Systems, CZone and Mastervolt, is a global manufacturer and supplier of electrical products for specialty and recreational vehicles and the construction, maintenance, marine, industrial power and transportation sectors.
POWERING INNOVATION
5
As one of the world’s leading suppliers of
ANCOR
innovative and niche electrical products
Supplies harsh environment wire and cable,
and systems, we provide our customers
tools and wire management solutions.
with the best solutions for their electrical applications and power management
BEP
requirements. Whether food truck or
Designs and manufactures a wide range of
promotional truck, emergency vehicle
products and systems for battery monitoring
or RV, hybrid milk truck or surveillance
and management and circuit protection.
vehicle, our businesses can provide the right solution for your most demanding mobile applications.
JOINING FORCES FOR THE ULTIMATE SOLUTIONS
BLUE SEA SYSTEMS Designs and manufactures AC and DC electrical products engineered to withstand demanding applications.
Ancor, BEP, Blue Sea Systems, CZone and Mastervolt have operated independently for decades to lead the industry in innovative electrical solutions. Now these companies work together under the flag of Power Products LLC to offer the broadest and most complete
CZONE The CZone brand stands for innovative digital switching technology for best user experience and easier installation.
electrical solutions for mobile applications.
ONE-STOP SHOPPING
MASTERVOLT
With our Amsterdam office in the lead (for Europe,
Engineers and designs power management
the Middle East and Africa), our combined brands
systems for mobile, marine and industrial
offer you the convenience of one-stop shopping
applications. The brand is a leader in components
for all your automotive, electrical component and
and systems for charging, converting, generating
system requirements.
and storing power.
EMERGENCY VEHICLE
6
EMERGENCY VEHICLE FIRE BRIGADE COORDINATION VEHICLE
This emergency vehicle sets a new standard in its class when unveiled as a demo vehicle at the IAA fair in 2016. It offers the dependability and quick ease of use firefighting commanders are looking for. Developed in collaboration with Volkswagen Commercial Vehicles and Bösenberg, for the first time ever the electrical system of the command vehicle can exchange information with the base vehicle. All information – about either the vehicle or the electrical system – can be displayed and handled on the in-dash touchscreen of the navigation system or via a smartphone app.
YOUR BENEFITS High reliability, no unexpected surprises. Long stationary use without grid connection. High quality electric energy for sensitive devices. Easy to handle in stressful situations. Use in rough environments and under extreme temperatures. Six-hour autonomy without running the engine. Low weight of the total system makes vehicle fast while driving. Remote service and maintenance for 24/7 availability. All information and control from a single display on the dashboard, with OEM look and feel.
CUSTOMER COMMENT “The integration of control and monitoring on the dashboard of this vehicle enabled our customer to quickly see and adapt the status of the whole system, getting the team on the road as quickly as possible to answer emergency calls. They no longer have to worry about the capabilities of the system. Instead they are able to focus on the stressful situation they are driving out to, backed by a vehicle with a highly reliable electrical system.” Christian Berger, Key-Account-Manager Emergency Services Walter Bösenberg Fahrzeugeinrichtungen GmbH, Germany
EMERGENCY VEHICLE
7
EMERGENCY VEHICLE
8
starter battery
VW Crafter alternator
THE SYSTEM The electrical system in this vehicle revolves around a state-of-the-art Mastervolt Lithium Ion battery, providing the longest possible autonomy without the need for recharging. The system allows for DC and AC power in stand-alone operation at any location. The Mastervolt Lithium Ion battery can either be charged from an external plug-in, or from the alternator via the starter battery when driving. All the DC loads onboard are fused, monitored and
Mac Plus 12/12-50A
switched digitally, from the vehicle’s navigation screen, a smartphone app or conventionally.
In-dash touch screen/navigation display
Volkswagen KFG
Volkswagen KFG Interface
Mastervolt app
PRODUCTS USED 1x MLI Ultra 12/2500 1x Amperian Interface
1x Mass Combi 12/1600-60 Digital DC 10x10A
1x Class T fuse + fuse holder
1x Mac Plus 12/12-50A
1x DC Distribution 500
1x Volkswagen KFG Interface
1x EasyView 5
1x latching relay
1x Mastervolt app
Mass Combi 12/1600-60
DC Distribution 500
EasyView 5
EMERGENCY VEHICLE
9
Amperian Interface
Digital DC 10 x 10A
Power connection CAN communication line latching relay
Class T fuse + fuse holder
THE ENGINEERS CHOICE The Mac Plus is the Euro 5/6 compliant solution for charging our Mastervolt Lithium Ion batteries. It provides safe charging thanks to the direct MasterBus (CAN) communication between the MLI Ultra 12/2500
MLI Ultra and the Mac Plus. It is able to provide full secondary battery charging even when the smart Euro 5/6 alternator voltage drops to 12.5 volt. Its automatic on/off behaviour prevents draining your starter battery at all times.
PROMOTTIONAL TRUCK
10
PROMOTIONAL TRUCK CUSTOM-BUILT BY SCHULER
Schuler is a highly innovative company offering outstanding mobile solutions. It designs and builds intelligent trucks for areas such as motorsports, hospitality and promotion. These trucks are tailor-made to customers’ needs, applying cutting-edge know-how and the highest demands in construction and styling. Power Products helps design and develop these very special trucks, making sure all the customer requirements are met. An expert team handcrafts the trailers and vehicles to an extremely high degree of ruggedness.
YOUR BENEFITS CZone digital switching reduces overall system costs and creates a fail-safe, easy-to-use switching system that can be configured offline prior to installation. Mastervolt’s MasterBus CAN fully cooperates with CZone digital switching CAN protocol through the unique bridge interface. All power electronics and digital switching components are controlled by two small EasyView 5 touch screens. CZone MasterBus Wireless interface controls all the available components from an iPad; the promotion trailer can be controlled from anywhere inside the vehicle. Two latching relays make the battery pack function as two separate, redundant power sources. When one battery is switched off the show goes on with the second battery.
CUSTOMER COMMENT “When we were introduced to CZone digital switching it was a real eye opener. The components were a third of the costs of the traditional industrial system we used before, and the CZone digital control & monitoring network simplifies installation of our electrical systems via the replacement of complicated, cumbersome wiring. Combined with the implementation of Mastervolt power electronics, this is a unique system.” The technicians at Schuler Fahrzeugbau GmbH, Germany
PROMOTTIONAL TRUCK
11
PROMOTTIONAL TRUCK
12
THE SYSTEM The CZone digital control and monitoring network simplifies installation of electrical systems through the replacement of complicated, cumbersome wiring to switch and fuse panels, with state-of-the-art, robust interfaces and light NMEA 2000 network cable. It also provides a sophisticated solution via the automation of complicated control and monitoring issues associated with today’s onboard systems. 2x Class T fuse + fuse holder
CZone removes the one-to-one relationship between each physical switch and the item
2x latching relay
being controlled, and allows multiple devices to be controlled by a single touch on either a dedicated screen in the system or an iPad. This simplifies the display and ensures critical items are not forgotten.
Power connection CAN communication line
2x MLI Ultra 24/5000
PRODUCTS USED 2x MLI Ultra 24/5000
1x Mass Combi Ultra 24/3500-100
1x MasterBus USB Interface
2x EasyView 5
1x CZone MasterBus Bridge Interface
1x CZone Motor Output Interface
1x Wireless Interface
3x DC Distribution 500
6x CZone Output Interface
2x latching relay
2x Class T fuse + fuse holder
PROMOTTIONAL TRUCK
13
2x EasyView 5 Mass Combi Ultra 24/3500-100
MasterBus USB Interface
3x DC Distribution 500
--
CZone MasterBus Bridge Interface
6x CZone Output Interface
THE ENGINEERS CHOICE Wireless Interface
Digital switching by CZone costs only a third as much as traditional digital switching components. It makes digital information available such as voltage, current and fusing for every specific output channel. Most of the modes used are already pre-programmed and new modes are easy
CZone Motor Output Interface
to implement. The digital fusing saves a lot of time searching for fuse problems as they are constantly monitored with warnings appearing on the central display.
FOOD TRUCK
14
FOOD TRUCK
SERVING FOOD WHEREVER YOU WANT
Increasingly popular all over the world, food trucks are mobile, self-drive kitchens. Professional and hobby chefs like to use them to travel from place to place, serving a wide range of snacks and meals to a variety of customers at music and food festivals. Autonomy (independence from the grid) is very important as food trucks are equipped to supply a multitude of local, regional, national and international food experiences. Power Products supports these dedicated culinary entrepreneurs with the power supply of its onboard refrigerators, electric hobs, grills and ovens, all of which ensure them full operation and control over their cooking gear.
YOUR BENEFITS Perfect combination of best investment versus quality. Robust and proven power quality from the Mastervolt Gel batteries. All information about the system components in one display. Easy control of the amount of grid current (fuse size) available on site, something which is often limited in places where food trucks operate. The Mass Combi automatically supports the maximum allowed grid power with additional inverter power when the devices inside the truck demand this. Large current draws are supplied without blowing the fuses in the grid connection.
CUSTOMER COMMENT “When working at an event or any outside location we can really trust the intelligence of this Mass Combi system. It regulates everything by itself without our involvement or the need for external power supplies, allowing us to focus on selling our products to the customers knowing that we always have power available in our mobile food truck.� Anna Geiger, food truck owner
FOOD TRUCK
15
FOOD TRUCK
16
THE SYSTEM The electrical system in these vehicles is basically very simple. At its heart is the lightweight and robust Mass Combi 12/2200-100 MB, which integrates a powerful battery charger, a quiet and efficient inverter and a versatile AC switching/ transfer system. This guarantees a carefree power supply for daily professional use. When combined with our EasyView 5 display and the MasterShunt 500, the complete system can be controlled and monitored from one device. The fusing of the DC Distribution 500 is also monitored so as to ensure the highest possible ease of operation.
MVG 12/200
on/off battery switch
Power connection CAN communication line
PRODUCTS USED 1x MVG 12/200
1x Mass Combi 12/2200-100 MB (230 V)
1x MasterShunt 500
1x on/off battery switch
1x EasyView 5
1x DC Distribution 500
FOOD TRUCK
17
EasyView 5
Mass Combi 12/2200-100 MB
THE ENGINEERS CHOICE CZone digital switching is the ultimate solution for MasterShunt 500
DC Distribution 500
uncomplicated control of your system. You can control all switchable functionality inside the system from a single screen (in either 1 or 2 locations) or from an iPad, thus changing the state of the vehicle with a single touch. Essential information like voltage, current and fusing is available in a split second. CZone digital switching is very easy to install and will save you money. Most of the modes of operation used are already pre-programmed and new modes are simple to implement. The digital fusing saves a lot of time searching for fuse problems as they are constantly monitored with warnings appearing on the central display.
MOBILE OFFICE & WORKSHOP
18
MOBILE OFFICE & WORKSHOP YEAR-ROUND POWER FOR ALL SENSITIVE EQUIPMENT
This vehicle combines a mobile workshop in the back and an office in the front. The sensitive instruments and tools it carries to measure vibrations and acoustic noise are worth hundreds of thousands of euros. To operate year-round the vehicle is also equipped with an air conditioner and auxiliary heater. In such a setup only the best of the best will do: a system built around two of Mastervolts biggest Mastervolt Lithium Ion batteries, the MLI 24/5000. These supply the energy for a Mass Combi Ultra inverter/ charger combination and can also be charged through the vehicle’s engine, controlled by an Alpha Pro charge regulator.
YOUR BENEFITS Eight-hour autonomy without running the engine. Low weight. With the Alpha Pro regulator, the second alternator turns in to a 3-step+ battery charger for very fast and safe charging. Should the grid connection fail, the Mass Combi Ultra will take over within a minute, ensuring all AC loads continue operation uninterrupted. Compact lightweight fuse block, ideal for connecting 12 small 24 V loads suited for ATO/ATC fuses. DC Distribution 500 to distribute cables with higher (ANL) fuse rating. With two latching relays and two Class T fuses, the Li-ion system is redundant; operation can continue if one battery is disconnected.
CUSTOMER COMMENT “Together with Mastervolt we designed a smart system based on lightweight Mastervolt Lithium Ion batteries to gain more capacity than traditional lead acid batteries. This investment saved us a lot of weight and space. The combination of the second alternator and Alpha Pro regulator means that the batteries can be charged extremely quickly given the high charge current they are able to accept. This is a great system to work with without any compromises.” Michael Steiner, CEO & owner Walter Bösenberg Fahrzeugeinrichtungen GmbH, Germany
MOBILE OFFICE & WORKSHOP
19
MOBILE OFFICE & WORKSHOP
20
THE SYSTEM Space and weight saving is key for workshop vehicles. The electrical system was designed
grid connection
for long stationary, off-grid use to supply high currents continuously. Heavy electric consumers like air conditioning, compressor cooler and the auxiliary heating system can be fully operated for 12 hours via the two powerful Mastervolt Lithium Ion batteries with a total capacity of 10 kWh. The 24 V electrical system in a 12 V vehicle was chosen because of these high power demands. The entire system works perfectly in rough
24 V alternator
environment and climates with full output power in high or low ambient temperatures. Alpha Pro III
Power connection CAN communication line
PRODUCTS USED 2x MLI Ultra 24/5000 1x Alpha Pro III
1x Mass Combi Ultra 24/3500-100
1x 24 V alternator
1x Class T fuse + fuse holder
1x grid connection
1x EasyView 5 1x fuse block
1x DC Distribution 500 1x latching relay
Mass Combi Ultra 24/3500-100
MOBILE OFFICE & WORKSHOP
21
EasyView 5
DC Distribution 500 fuse block
latching relay
Class T fuse + fuse holder
THE ENGINEERS CHOICE This ST Blade Fuse Block for twelve circuits with negative bus bar and cover is very small, compact and lightweight, and suitable for up to twelve 24 V loads. It accepts ST Blade Fuses circuits up to 30 A with a maximum of 100 A per block. Proper safety by use of the cover, fuses are easy to access, and there is space for two spare fuses, and label recesses
2x MLI Ultra 24/5000
that accept Blue Sea Systems’ Small Format Labels for circuit identification.
HYBRID MILK TRUCK
22
HYBRID MILK TRUCK
MAJOR IMPROVEMENTS IN MILK COLLECTION
In France, as in other European countries, the dairy sector is going through a major restructuring and must constantly improve its productivity to be more competitive. This search for efficiency has led to tanker trucks with a capacity of up to 29,500 litres collecting milk on various farms and delivering it on the same day. These trucks are equipped with a hydraulic pumping system, traditionally driven by the vehicle’s engine. To optimise and improve milk collection, the Maisonneuve Group now equips its tanker vehicles with battery-operated electric pumps capable of running when the engine is off.
YOUR BENEFITS The Mastervolt Lithium Ion battery can easily deliver the requested 200 A of pumping power. The Mastervolt Lithium Ion battery receives large currents from the truck alternator so that it is quickly charged while driving from one dairy farmer to the next. The ChargeMaster AC charger can charge the Lithium Ion battery safely overnight thanks to the direct MasterBus communication between the battery and the charger. This allows the milk truck to start working early in the morning with a full battery and a reliable system. The MasterBus ModBus Interface makes it easy to send important data to the dairy drivers’ PLC system so that they can accurately monitor it.
CUSTOMER COMMENT “The collection of milk on the farms is done without use of the engine of the milk collecting truck. The hydraulic pump is driven by the power system. This means less noise, less emissions and less maintenance. The power system is respectful to the environment and the humans and livestock of the dairy farms while working at the same capacity. We operate with a Mastervolt Lithium Ion battery, long-term energy, electric recharge or a tractor. It is a simple, reliable and efficient system with a touch screen that manages the pumping operations with a remote control.” Patrice Halais, sales manager for Milk Logistics Maisonneuve Group, France
HYBRID MILK TRUCK
23
HYBRID MILK TRUCK
24
24 V alternator
THE SYSTEM The MLI Ultra 24/5000 Lithium Ion battery provides at least 2000 cycles at a discharge depth of 80 %. A very stable voltage prevents loss of power in the pump, improving performance by 10 %. In addition, the Mastervolt Lithium Ion batteries are lighter than lead batteries, increasing the payload of the tank, and their integrated electronic management (BMS) ensures
fuse holder with ANL fuses
a perfect operation safety. To date, more than 150 of Maisonneuve’s vehicles are equipped with a Mastervolt electrical system.
starter batteries 24 V
Power connection CAN communication line
PRODUCTS USED 1x MLI Ultra 24/5000
1x ChargeMaster Plus 24/60-3
1x MasterBus Modbus Interface 2x fuse holder with ANL fuses
1x Charge Mate Pro 90
1x Multipurpose Contact Output
1x latching relay
1x fuse holder with Class T fuses
HYBRID MILK TRUCK
25
MasterBus Modbus Interface
Multi Purpose Contact Output
to 24 V consumers
Charge Mate Pro 90
latching relay
ChargeMaster Plus 24/60-3
fuse holder with Class T fuses
fuse holder with ANL fuses
MLI Ultra 24/5000
THE ENGINEERS CHOICE The ChargeMaster Plus 24/60-3 is the versatile all-in-one solution for faster and safer charging. It provides full power charging up to 40 °C and is highly compact, lightweight and easy to connect and install. It provides a power boost functionality for faster charging and has a smart combined DC input and output channel to reduce the number of system components.
DRAIN INSPECTION VEHICLE
26
DRAIN INSPECTION VEHICLE SILENT OPERATION WITH NO EMISSIONS
New environmental laws – such as more ecological solutions for water inspection systems – are changing the market for mobile laboratories. Despite the high energy demand of mobile laboratories for drain inspection, they must operate in complete silence and with zero emissions. This is where Power Products comes in: our solutions autonomously power and protect sensitive equipment on board as well as the instruments used for extracting samples from the drains.
YOUR BENEFITS More than ten hours of autonomy without running the engine. The low weight of the Mastervolt Lithium Ion battery is key for these small vehicles. Road and car regulations are increasingly strict, meaning that other batteries might preclude working with two persons due to the total weight of the car including people. Eco-friendly because the generator is out of the system. Noise-free operation is crucial in environments where people live and work, like the city centre. The Blue Sea Systems latching relay and Pro Installer T fuse holder guarantee safe working conditions for employees when close to water.
CUSTOMER COMMENT “We deployed Mastervolt’s comprehensive system solution, including its lightweight Lithium Ion batteries, as part of our efforts to be more green and eco-friendly. Mastervolt’s number one priority is safety, and this is very important in this application, which involves people working with water and electricity all day long.” Iván Jordá, aftersales manager Azimut Electronics, Spain
DRAIN INSPECTION VEHICLE
27
DRAIN INSPECTION VEHICLE
28
THE SYSTEM
Multi Purpose Contact Output
The electric system is tailor made for a long service life and cost-effective day to day operation of examining pipe networks in harsh environments. The reliability and weight of the vehicles and the equipment installed is crucial. Our MLI Lithium Ion battery and the lightweight, high frequency Mass Combi Ultra provide ample space for the required inspection
Charge Mate Pro 40
components. The power supply to the entire drain inspection system is emission-free and extremely economical as the MLI Ultra 24/5000 survives three times as many charging cycles as conventional batteries and can thus be used significantly longer. The entire system can be controlled by the operator terminal, while the laboratory is properly conditioned all the time, with controlled temperature and humidity. starter battery AGM 12/70
Power connection CAN communication line
PRODUCTS USED 1x MLI Ultra 24/5000 1x Charge Mate Pro 40
1x AGM 12/70
1x Mass Combi Ultra 24/3500-100
1x Multipurpose Contact Output
1x Class T fuse + fuse holder
1x latching relay
1x EasyView 5
1x DC Distribution 500
DRAIN INSPECTION VEHICLE
29
EasyView 5
Mass Combi Ultra 24/3500-100
DC Distribution 500
latching relay
THE ENGINEERS CHOICE Class T fuse + fuse holder
The Blue Sea Systems latching relay and the Pro Installer T fuse holder form a perfect couple for ensuring the safety of your Lithium Ion battery and your entire system. This protects the battery from deep discharging and safeguards your investment and vehicle. Using Class T fuses ensures that the system and cabling are properly protected even
MLI Ultra 24/5000
with the extremely large current peaks a Lithium Ion battery can provide. The latching relay reliably switches off, even when disconnecting an extremely high live current.
SURVEILLANCE VEHICLE
30
SURVEILLANCE VEHICLE THE UTMOST SAFETY WHERE IT COUNTS
Law enforcement agencies are constantly looking for non-violent methods to manage crowds. Security and surveillance have become very important to government and private sectors around the world over recent years. There is a need to better mitigate and defend against dynamic threats, minimise risks, and maximise the ability to respond and recover from attacks and disasters of all kinds. Army, security and surveillance vehicles have classified equipment onboard most of the time and need to work independently from location or external power supplies.
YOUR BENEFITS Durable high performance equipment giving full power up to 40 degrees Celsius. Technology that has been proven in the field and has a highly reliable track record. Long stationary use off-grid. High quality inverter energy for sensitive devices, even at high temperatures. Easy to handle in stressful situations for every person working inside the relevant vehicles. Good functioning in rough environments and extreme temperatures and resistance to shock or vibrations. Versatile and cost-effective operation. If there is a problem with the small 24 V or 12 V loads, everyone can replace fuses as quickly as possible. The MasterBus CANopen Interface essential system allows information to be shown on customers’ own PLC-based displays.
CUSTOMER COMMENT “This system is confidential, which means I am not at liberty to share any details about it. What I can say is that we have not had any notifications regarding this system since it has gone live. We aim to provide the highest standards of service to all our customers, so we are ready to quickly act on a request if and when it might arise in the future. We know the application is demanding and critical: we therefore have replacement components in stock at all times and stand ready to help out. Michèl van de Vall, Mastervolt Technical Service Amsterdam, the Netherlands
SURVEILLANCE VEHICLE
31
SURVEILLANCE VEHICLE
32
2x AGM 12/130
alternator
THE SYSTEM This system is made for dealing with the most extreme conditions and the roughest environments imaginable. As this system is used to provide security in unstable regions, it is crucial that it be completely dependable. The system powers an array which gathers intelligence information with
Multi Purpose Contact Output
sensitive equipment that consumes significant amounts of power and requires quality puresine inverter power to run reliably. As the vehicle remains immobile without the engine running for substantial periods of time, the system requires the high-power density of Lithium Ion technology. While moving from one location to the next the
Charge Mate Pro 90
same batteries can quickly be charged using the main alternator in the vehicle, preparing them for their next assignment. As the relevant information is classified, this system drawing is fictitious. It is, however, based on actual systems installed in various security, surveillance and military vehicles.
Power connection CAN communication line
PRODUCTS USED 2x MLI Ultra 24/5000
2x AGM 12/130
2x Mass Combi Ultra 24/3500-100
1x ChargeMate Pro 90
2x DC Distribution 500
1x Amperian Interface
1x DC Master 24/12-12A
Class T fuse + fuse holder
1x EasyView 5
1x MasterBus CANopen Interface 2x latching relay
1x Multi Purpose Contact Output
2x fuse block
SURVEILLANCE VEHICLE
33 MasterBus USB Interface
MasterBus CANopen Interface
EasyView 5
2x Mass Combi Ultra 24/3500-100
Amperian Interface
2x DC Distribution 500
fuse block
fuse block
to 12 V consumers
to 24 V consumers
DC Master 24/12-12A latching relay
latching relay
THE ENGINEERS CHOICE Class T fuse + fuse holder
Class T fuse + fuse holder
With the Amperian Interface, the system is connected to the web and ensures secure remote access for monitoring and online configuration. Amperian also provides e-mail alerts on the status of your system, a log book with all your alerts. The
2x MLI Ultra 24-5000
system therefore prevents the MLI battery from emptying and sends off an alert whenever the vehicle is stored on its base and the charger is not connected to the grid.
BATTERY CHARGERS
BATTERY CHARGERS You want to charge your batteries safely, reliably and quickly, either when you are parked near an AC plug or charge from a generator, solar panels or your vehicle’s engine. You also value batteries that have a long lifespan while maintaining their capacity. Power Products offers you the best possible solution. The Mastervolt 3-step+ charging method ensures more power and a longer life for your batteries, whether traditional flooded, AGM, Gel or Lithium Ion. Our battery chargers integrate multiple functions, making sure your batteries are safely and completely charged even after being depleted.
WWW.POWERPRODUCTS-MOBILE.COM/CHARGERS
35 BATTERY CHARGERS
AC CHARGERS
YOUR BENEFITS Low weight and compact volume. Optimal charging, even with low quality AC. From small portable chargers to 3-phase chargers. Rugged, robust design. MasterBus (CAN) communication for monitoring & control. Suitable charger solution for every battery chemistry.
43510400
43310600
EASYCHARGE PORTABLE 4.3A
EASYCHARGE 6A-1
Nominal output voltage 12 V Charge current (no. of outputs) 4.3 A (1) Input voltage 120/230 V IP rating and cooling IP65, no fan Temperature range -20 to 40 ยบC Weight 0.9 kg
Nominal output voltage 12 V Charge current (no. of outputs) 6 A (1) Input voltage 120/230 V IP rating and cooling IP65, no fan Temperature range -20 to 50 ยบC Weight 1.8 kg
43011000
43011500
CHARGEMASTER 12/10
CHARGEMASTER 12/15-2
Nominal output voltage 12 V Charge current (no. of outputs) 10 A (1) Input voltage 230 V IP rating and cooling IP65, no fan Temperature range -20 to 60 ยบC Weight 1 kg
Nominal output voltage 12 V Charge current (no. of outputs) 15 A (2) Input voltage 230 V IP rating and cooling IP21, fan Temperature range -25 to 60 ยบC Weight 1 kg
BATTERY CHARGERS
36 AC CHARGERS To be replaced by ChargeMaster Plus 12/75-3.
44010250
CHARGEMASTER 12/25-3 Nominal output voltage 12 V Charge current (no. of outputs) 25 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 1.8 kg
SMART 12 V IN-/OUTPUT
44010350
44010700
CHARGEMASTER 12/70-3
CHARGEMASTER 12/35-3 Nominal output voltage 12 V Charge current (no. of outputs) 35 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 4 kg
Nominal output voltage 12 V Charge current (no. of outputs) 70 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 7 kg
SMART 12 V IN-/OUTPUT
NEW!
NEW!
44310750
44311000
43020600
CHARGEMASTER PLUS 12/75-3
CHARGEMASTER PLUS 12/100-3
CHARGEMASTER 24/6
Nominal output voltage 12 V Charge current (no. of outputs) 75 A (3) Input voltage 120/230/12 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 5.9 kg
Nominal output voltage 12 V Charge current (no. of outputs) 100 A (3) Input voltage 120/230/12 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 5.9 kg
Nominal output voltage 24 V Charge current (no. of outputs) 6 A (1) Input voltage 230 V IP rating and cooling IP65, no fan Temperature range -25 to 60 ºC Weight 1 kg
WWW.POWERPRODUCTS-MOBILE.COM/CHARGERS
37 BATTERY CHARGERS
AC CHARGERS To be replaced by ChargeMaster Plus 24/60-3.
SMART 12V OR 24 V IN-/OUTPUT
NEW! 44020300
44020600
44320400
CHARGEMASTER 24/30-3
CHARGEMASTER 24/60-3
CHARGEMASTER PLUS 24/40-3
Nominal output voltage 24 V Charge current (no. of outputs) 30 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 4 kg
Nominal output voltage 24 V Charge current (no. of outputs) 60 A (3) Input voltage 120/230 V IP rating and cooling IP23, fan Temperature range -25 to 60 ºC Weight 7 kg
Nominal output voltage 24 V (& 12 V) Charge current (no. of outputs) 40 A (3) Input voltage 120/230/24 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 5.9 kg
40031006
40040506
SMART 12 V OR 24 V IN-/OUTPUT
NEW! 44320600
CHARGEMASTER PLUS 24/60-3
MASS 24/100-3PH
MASS 48/50
Nominal output voltage 24 V (& 12 V) Charge current (no. of outputs) 60 A (3) Input voltage 120/230/24 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 5.9 kg
Nominal output voltage 24 V Charge current (no. of outputs) 100 A (1) Input voltage 3 x 400 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 7.7 kg
Nominal output voltage 48 V Charge current (no. of outputs) 50 A (1) Input voltage 230 V IP rating and cooling IP23, fan Temperature range -25 to 80 ºC Weight 7.7 kg
POWERING CHARGERS INNOVATION
38
POWERING INNOVATION CONNECTING WITH CUSTOMERS
Besides charging from an AC power source, Power Products Mobile Solutions also offers chargers and/or charge regulators that handle different power sources, such as solar panels, engine alternators or DC power sources like a second battery set. These products all share the feature that they guarantee a charge profile that is best for your batteries, the 3-step+ charging method and offer MasterBus (CAN)communication. The chargers that charge from a DC power source, like a second battery set, can be found in the ‘Converters’ category on pages 48-51.
WWW.POWERPRODUCTS-MOBILE.COM/CHARGERS
39 CHARGERS
SOLAR CHARGE REGULATORS
YOUR BENEFITS 30 % faster charging due to Maximum Power Point Tracking. Suitable for all solar panels, including inexpensive 60-cell panels. Automatic battery voltage detection.
131902500
SOLAR CHARGEMASTER SCM25 MPPT
SOLAR CHARGEMASTER SCM60 MPPT-MB
Nominal output voltage 12/24 V Charge current (no. of outputs) 25 A (2) Max. PV open-circuit voltage (Voc) 75 V Max. PV power 360/720 Wp IP rating and cooling IP23, no fan Weight 1,3 kg
Nominal output voltage 12/24/48 V Charge current (no. of outputs) 60 A (1) Max. PV open-circuit voltage (Voc) 145 V Max. PV power 900/1800/3600 Wp IP rating and cooling IP23, no fan Weight 5,5 kg
ALTERNATOR CHARGE REGULATORS
YOUR BENEFITS Maximum charge output from your alternator. Optimized charging even at low engine speed. Fast and safe 3-step+ charge method. MasterBus (CAN) communication for monitoring & control. Suitable for all alternators with negative excitation. Suitable for every battery type, including Lithium Ion.
131906000
45513000
ALPHA PRO III Nominal output voltage Max. field current Alternator type IP rating and cooling Communication
12/24 V 20 A various
IP65, no fan MasterBus (CAN)
INVERTERS
40
INVERTERS Get 230 V AC power, even on the move, without having to run a generator. Be sure your equipment always runs flawlessly thanks to the pure sine wave produced by the inverter. The high frequency switch technology of Power Products means you can forget about humming transformers and benefit from the ultimate in efficiency. At the same time, these compact and lightweight components allow for easy installation and minimise the burden on your wheels.
WWW.POWERPRODUCTS-MOBILE.COM/INVERTERS
41 INVERTERS
INVERTERS
YOUR BENEFITS Low weight and compact volume. Small 300 W to 4 kW units that can be paralleled. High peak power for equipment startup. Rugged, robust design. MasterBus (CAN) communication for monitoring & control. E4 mark approvals. 28010300
Pure sine wave, so suitable for the most sensitive equipment.
AC MASTER 12/500
AC MASTER 12/300 Nominal battery voltage Continuous power (at temp.) Peak load (duration) AC connection Weight
28010500
12 V 300 W (25 ยบC) 600 W (5 s) universal 1.16 kg
Nominal battery voltage Continuous power (at temp.) Peak load (duration) AC connection Weight
12 V 500 W (25 ยบC) 800 W (5 s) universal 1.22 kg
28010700
AC MASTER 12/700 Nominal battery voltage Continuous power (at temp.) Peak load (duration) AC connection Weight
12 V 700 W (40 ยบC) 1230 W (1 s) Schuko 2.7 kg
28011000
AC MASTER 12/1000 Nominal battery voltage 12 V Continuous power (at temp.) 1000 W (40 ยบC) Peak load (duration) 1750 W (1 s) AC connection Schuko Weight 3.3 kg
INVERTERS
28011500
28012500
28013500
AC MASTER 12/1500
AC MASTER 12/2500
AC MASTER 12/3500
Nominal battery voltage 12 V Continuous power (at temp.) 1500 W (40 ยบC) Peak load (duration) 2650 W (1 s) AC connection Schuko Weight 4.2 kg
Nominal battery voltage 12 V Continuous power (at temp.) 2500 W (40 ยบC) Peak load (duration) 4000 W (0.2 s) AC connection Schuko/wired Weight 8 kg
Nominal battery voltage 12 V Continuous power (at temp.) 3500 W (40 ยบC) Peak load (duration) 6000 W (0.2 s) AC connection Schuko/wired Weight 10 kg
WWW.POWERPRODUCTS-MOBILE.COM/INVERTERS
43 INVERTERS
INVERTERS
28020700
AC MASTER 24/700 Nominal battery voltage Continuous power (at temp.) Peak load (duration) AC connection Weight
24 V 700 W (40 ºC) 1230 W (1 s) Schuko 2.7 kg
28021000
AC MASTER 24/1000
AC MASTER 24/1500
Nominal battery voltage 24 V Continuous power (at temp.) 1000 W (40 ºC) Peak load (duration) 1750 W (1 s) AC connection Schuko Weight 3.3 kg
Nominal battery voltage 24 V Continuous power (at temp.) 1500 W (40 ºC) Peak load (duration) 2650 W (1 s) AC connection Schuko Weight 4.2 kg
28022500
AC MASTER 24/2500 Nominal battery voltage 24 V Continuous power (at temp.) 2500 W (40 ºC) Peak load (duration) 4000 W (0.2 s) AC connection Schuko/wired Weight 8 kg
28021500
24012000
MASS SINE 12/2000 Nominal battery voltage P30 power (at temp.) Peak load (duration) AC connection Weight
26024000
MASS SINE ULTRA 24/4000
12 V 2000 W (25 ºC) 4000 W (5 s) wired
14.6 kg
Nominal battery voltage 24 V Continuous power (at temp.) 4000 W (40 ºC) Peak load (duration) 7000 W (5 s) AC connection wired Weight 15 kg
COMBIS
44
COMBIS Power Products combined inverters/chargers (combis) integrate a powerful battery charger, a quiet and efficient inverter and a versatile switching system in one robust, lightweight and compact device. Mastervolt’s Mass Combi product lines can be used as automatic standalone devices for continuous power supply or as a part of a larger power system. They provide extra power from the battery when consumption is higher than can be supplied by the generator or grid connection. Power assist prevents blown grid fuses, even in case of a weak electricity connection or small generators.
WWW.POWERPRODUCTS-MOBILE.COM/COMBIS
45 COMBIS
COMBIS
YOUR BENEFITS Multiple functions combined
ALSO AVAILABLE WITH MASTERBUS INTERFACE
ALSO AVAILABLE WITH MASTERBUS INTERFACE
in one device. Seamless transfer from and to grid, generator or inverter. Control of maximal AC current draw. Low to high power, even 3-phase. Integrated solar input on Ultra models. E4 mark approvals. Very compact, robust and efficient. Suitable for extreme ambient temperatures and high peak power.
36011601
36012201
MASS COMBI 12/1600-60
MASS COMBI 12/2200-100
( INCL. DEDICATED REMOTES )
( INCL. DEDICATED REMOTES )
Nominal battery voltage 12 V Continuous power (at temp.)1600 W (25 ยบC) Peak load (duration) 3000 W (5 s) Charge current (no. of outputs) 60 A (2) Transfer mains/gen/inverter Yes (10 ms) Weight 7.8 kg
Nominal battery voltage 12 V Continuous power (at temp.)2200 W (25 ยบC) Peak load (duration) 4000 W (5 s) Charge current (no. of outputs) 100 A (2) Transfer mains/gen/inverter Yes (10 ms) Weight 11 kg
ALSO AVAILABLE WITH MASTERBUS INTERFACE
ALSO AVAILABLE WITH MASTERBUS INTERFACE
36021801
36022601
MASS COMBI 24/1800-35
MASS COMBI 24/2600-60
( INCL.DEDICATED REMOTES )
( INCL. DEDICATED REMOTES )
Nominal battery voltage 24 V Continuous power (at temp.)1800 W (25 ยบC) Peak load (duration) 3000 W (5 s) Charge current (no. of outputs) 35 A (2) Transfer mains/gen/inverter Yes (10 ms) 7.8 kg Weight
Nominal battery voltage 24 V Continuous power (at temp.)2600 W (25 ยบC) Peak load (duration) 4000 W (5 s) Charge current (no. of outputs) 60 A (2) Transfer mains/gen/inverter Yes (10 ms) Weight 11 kg
COMBIS
The Mass Combi Ultra and Mass Combi Pro series from Mastervolt are the absolute ultimate power beasts when it comes to combined inverter/chargers. They have been developed with the latest state-of-the-art technology making them extremely compact and superior to any rival when it comes to power quality, even when switching between different power sources. They provide UPS class switching speed and allow parallel and 3-phase operation. The Mass Combi Ultra models come including a secondary battery charger and solar panel input option as well. Best in class.
WWW.POWERPRODUCTS-MOBILE.COM/COMBIS
47 COMBIS
COMBIS
3-PHASE POSSIBLE
3-PHASE POSSIBLE
38513000
SOLAR INPUT
38523500
MASS COMBI PRO 12/3000-150
MASS COMBI PRO 24/3500-100
Nominal battery voltage 12 V Continuous power (at temp.)3000 W (40 ยบC) Peak load (duration) 6000 W (5 s) Charge current (no. of outputs) 150 A (1) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg
Nominal battery voltage 24 V Continuous power (at temp.)3500 W (40 ยบC) Peak load (duration) 7000 W (5 s) Charge current (no. of outputs) 100 A (1) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg
SOLAR INPUT
38013000
38023500
38343500
MASS COMBI ULTRA 12/3000-150
MASS COMBI ULTRA 24/3500-100
MASS COMBI ULTRA 48/3500-50
Nominal battery voltage 12 V Continuous power (at temp.)3000 W (40 ยบC) Peak load (duration) 6000 W (5 s) Charge current (no. of outputs) 150 A (2) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg
Nominal battery voltage 24 V Continuous power (at temp.)3500 W (40 ยบC) Peak load (duration) 7000 W (5 s) Charge current (no. of outputs) 100 A (2) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg
Nominal battery voltage 48 V Continuous power (at temp.)3500 W (40 ยบC) Peak load (duration) 7000 W (5s) Charge current (no. of outputs) 50 A (2) Transfer mains/gen/inverter Yes (<1 ms) Weight 15.3 kg
CONVERTERS
48
CONVERTERS DC-DC Chargers enable you to properly charge a second battery or battery set from a primary or starter one, independently of their state of charge. This is especially important in modern vehicles that use a â&#x20AC;&#x2DC;smart alternatorâ&#x20AC;&#x2122; to comply with the latest Euro 5 or 6 standards. Power Products DC-DC Chargers can ensure the secondary battery you use for equipment inside your vehicle is always sufficiently charged, even if the alternator decides to charge your starter battery only when braking. This will put an end to any unpleasant surprises in the form of power failures. DC-DC Converters can also serve to provide a stable power supply at a voltage that is not available in your system, all you need to build your optimal system.
WWW.POWERPRODUCTS-MOBILE.COM/CONVERTERS
CONVERTERS
49 BATTERY TO BATTERY, DC-DC CHARGERS ( EURO 5/6 )
YOUR BENEFITS Optimal charging with Euro 5/6 smart alternators. Stable, ripple free power.
DEDICATED EURO 5/6 SOLUTION
DEDICATED EURO 5/6 SOLUTION
Models with galvanic isolation when needed. MasterBus (CAN) communication for monitoring & control. Will charge your Lithium Ion battery safely. E4 mark approvals. Parallel operation possible (higher currents).
NEW!
NEW! 81205100
81205200
MAC PLUS 12/12-50A
MAC PLUS 24/12-50A
Input voltage range 10-16 V Output voltage range 10-15 V Max. output current (at temp.) 50 A (40 ยบC) Galvanic isolation No Max. ripple <1 %
Input voltage range 19-30 V Output voltage range 10-15 V Max. output current (at temp.) 50 A (40 ยบC) Galvanic isolation No Max. ripple <1 %
DEDICATED EURO 5/6 SOLUTION
DEDICATED EURO 5/6 SOLUTION
NEW!
NEW! 81205300
81205400
MAC PLUS 12/24-30A
MAC PLUS 24/24-30A
Input voltage range 10-16 V Output voltage range 20-28.5 V Max. output current (at temp.) 30 A (40 ยบC) Galvanic isolation No Max. ripple <1 %
Input voltage range 19-30 V Output voltage range 20-28.5 V Max. output current (at temp.) 30 A (40 ยบC) Galvanic isolation No Max. ripple <1 %
CONVERTERS
50 BATTERY TO BATTERY, DC-DC CHARGERS ( EURO 5/6 )
81300400
81300300
MAGIC 12/24-10A
MAGIC 12/12-20A
Input voltage range 11-16 V Output voltage range 20-28.5 V Max. output current (at temp.) 10 A (40 ยบC) Galvanic isolation Yes Max. ripple <1 % Weight 1.8 kg
Input voltage range 11-16 V Output voltage range 10-15 V Max. output current (at temp.) 20 A (40 ยบC) Galvanic isolation Yes Max. ripple <1 % Weight 1.8 kg
81300100
81300200
81200100
MAGIC 24/12-20A
MAGIC 24/24-20A
MAC 24/12-20A
Input voltage range 19-32 V Output voltage range 10-15 V Max. output current (at temp.) 20 A (40 ยบC) Galvanic isolation Yes Max. ripple <1 % Weight 1.8 kg
Input voltage range 19-32 V Output voltage range 20-28.5 V Max. output current (at temp.) 20 A (40 ยบC) Galvanic isolation Yes Max. ripple <1 % Weight 1.8 kg
Input voltage range 20-32 V Output voltage range 10-15 V Max. output current (at temp.) 20 A (40 ยบC) Galvanic isolation No Max. ripple <1 % Weight 1 kg
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CONVERTERS
51 DC-DC CONVERTERS
YOUR BENEFITS Wide range of voltages and current. Dependable and compact design. Fixed and stable voltage output. Powerboost. Parallel operation. Easy installation. Galvanic isolated and non-isolated versions available.
81400300 Isolated 81500300
81400352
DC MASTER 24/12-12A
DC MASTER 24/12-50A
Input voltage range 20-32 V Output voltage 13.6 V Continuous output current 12 A Max. output current (duration) 18 A (2 min) IP rating and cooling IP53, no fan Weight 405 g
Input voltage range 20-32 V Output voltage 13.6 V Continuous output current 50 A Max. output current (duration) 60 A (2 min) IP rating and cooling IP53, no fan Weight 1.8 kg
81400700
81400800
DC MASTER 48/12-9A
DC MASTER 48/12-20A
Input voltage range 40-62 V Output voltage 13.6 V Continuous output current 9A Max. output current (duration) 11 A (2 min) IP rating and cooling IP53, no fan Weight 415 g
Input voltage range 40-62 V Output voltage 13.6 V Continuous output current 20 A Max. output current (duration) 24 A (2 min) IP rating and cooling IP53, no fan Weight 765 g
DIGITAL SWITCHING
52
DIGITAL SWITCHING Decentralised, digital switching via CZone is the ultimate way to create smarter systems with fewer cables, less installation work and all the controls available from a single screen (if necessary combined with physical buttons). CZone is a CANbus-based monitoring and control system that provides a range of digital switching modules. It helps you set up a decentralised system and lets you control equipment such as lighting, pumps and actuators. You can also choose to automate your system by including various sensory inputs. Thanks to a wide range of inputs and outputs or even combined modules, you can adapt your system to any need and program it to make operation as simple as possible.
WWW.POWERPRODUCTS-MOBILE.COM/DIGITAL-SWITCHING
53 DIGITAL SWITCHING
DIGITAL SWITCHING
YOUR BENEFITS Digital control & monitoring network. Easy installation, reduction of cable use, harness weight and installation time by removing complex switching clusters and wiring runs. Built-in timers, dimmers, alarms, voltage reducers and load shedding. Ease of operation: multiple circuits with ‘One Touch’. Safe system: manual bypass, redundancies, No-Single-Failure- Point technology.
Red 80-911-0060-00 Blue 80-911-0062-00
PUSH BUTTON, MOMENTARY ON/OFF, LED Momentary switch action Red or blue LED status feedback Stainless steel components IP67 rating 19 mm mounting hole
Red 80-911-0063-00 Blue 80-911-0061-00
PUSH BUTTON, LATCHING ON/OFF, LED Latching switch action Red or blue LED status feedback Stainless steel components IP67 rating 19 mm mounting hole
ALL YOU NEED IN 1 DEVICE
80-911-0119-00
COMBINATION OUTPUT INTERFACE Combines 14 inputs and 16 outputs Up to 25 A per output channel Built-in circuit protection (soft & hard fused) Plug and play connections IPx5 rating
80-911-0007-00
MOTOR OUTPUT INTERFACE Control DC motors in 2 directions 1 motor and 2 switching outputs 20 A per output Built-in circuit protection (soft & hard fused) IPx5 rating
80-911-0009-00
OUTPUT INTERFACE 6 switching outputs 20 A per output Cables up to 16 mm² Built-in circuit protection (soft & hard fused) IPx5 rating
MONITORING
54
MONITORING It is crucial to be able to monitor your power system and battery status in a simple and intuitive way. You want to prevent unexpected nuisances like depleted batteries when you need them most. A convenient overview of how your system is performing brings you peace of mind. All monitoring devices provided by Power Products are designed with those objectives in mind: measuring what you need, showing it in an intuitive way and alarming you when necessary.
WWW.POWERPRODUCTS-MOBILE.COM/MONITORING
MONITORING
55 MONITORING
YOUR BENEFITS Clear information about batteries. Multifunctional screens: combined monitoring & remote panel. Adjustable alarm functions. Easy installation.
77020110
MASTERSHUNT 500 Battery status monitor Accurate shunt measurement Up to 500 A current Can mount T fuse or ANL fuse CAN communication
77010310
EASYVIEW 5
AC POWER ANALYSER AC power monitor AC current, voltage and frequency Programmable relay Inverter control CAN communication
TOUCH 5
Waterproof colour touch display Battery and power system status Customizable data presentation Alarm buzzer and logbook CAN communication
70405060
BATTMAN LITE
TS1
ULTRASONIC TANK SENDER Ultrasonic tank meter No moving parts Easy installation Delivers common outputs
Waterproof colour touch display Digital Switching and monitoring WiFi connectivity for iPad app Alarm buzzer and logbook CAN communication
70405070
BATTMAN PRO
Battery status monitor Accurate shunt measurement Includes dedicated display Voltage measurement 2nd battery Battery alarm contact
77031200
80-911-0124-00
Battery status monitor Accurate shunt measurement Includes dedicated display BattMan Lite + time remaining & historic data
TS1-PK
USTS PROGRAMMING KIT To program TS1 Easy to use Various tank shapes Windows based software
INTERFACING
56
INTERFACING System integration is key for an optimal and user-friendly power management system onboard. It allows various functionalities (power management or other) to be viewed and controlled from a single location: a display in a vehicle, a connected computer, tablet or smartphone, or even remotely. Power Products ensures that its products and systems communicate well with each other and can interface with all frequently used communication protocols in automotive. The package also includes remote monitoring and control via an Internet of Things platform.
WWW.POWERPRODUCTS-MOBILE.COM/INTERFACING
INTERFACING
57 INTERFACING
YOUR BENEFITS Internet connectivity platform Amperian. Standardized industry protocols. Monitoring and control of your system from 3rd party devices. Centralizing and integrating large complex systems. Seamless data transfer. Communicating data to every other ‘non-Mastervolt’ protocol. CANopen is the key to the industry. The unique amount of Mastervolt data can be used to share with other protocols, and make applications run smoother.
77032400
MASTERBUS FIRECAN INTERFACE Interface to FireCAN Use in firefighting vehicles Plug and play with chargers
77034000
AMPERIAN INTERFACE
80-911-0072-00
CZONE MASTERBUS BRIDGE INTERFACE
Remote connectivity Internet of Things Full access to system data Remote alarm notification
77032600
MASTERBUS CANOPEN INTERFACE Interface to CANopen General use in automotive Fully programmable Customize to your needs
Digital switching & power electronics All on 1 Power Products display Allows full automation
77030100
MASTERBUS USB INTERFACE Interface to computer Allows full programming Monitoring and control via PC
BATTERIES
58
BATTERIES Power Products makes it very easy to select the right battery. Whether you choose a low-priced battery such as the AGM or an innovative and technologically advanced Lithium Ion battery, you will find the best storage solution for every power need you have. And you can always rest assured that all Mastervolt batteries offer you these powerful advantages: optimal performance, reliability and longevity in harsh environments, maintenance-free operation, safety (no degassing) and a minimum self-discharge.
WWW.POWERPRODUCTS-MOBILE.COM/BATTERIES
59 BATTERIES
LITHIUM ION ( MLI ULTRA )
YOUR BENEFITS Extremely low weight and volume. Extremely fast charging and discharging. High efficiency.
NEW!
Long cycle life. Integrated battery monitoring. MasterBus (CAN) communication.
66011200
66012500
MLI E-12/1200
MLI ULTRA 12/2500
Battery voltage 12 V Nominal capacity 90 Ah (1200 Wh) Continuous discharge current 200 A Cycle life 5000 at 80 % DoD Dimensions (lxwxh) 353 x 175 x 190 mm Weight 12.5 kg
Battery voltage 12 V Nominal capacity 180 Ah (2500 Wh) Continuous discharge current 500 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 341 x 197 x 355 mm Weight 31 kg
66015000
66025000
Wherever you encounter this logo just smile and enjoy the great advantages of Mastervolt Lithium Ion batteries:Â Less weight and space. Much longer lifetime then traditional batteries. Superfast recharging. Internal battery management system. Safest Lithium Ion on the market. Stable voltage, even with high discharge current.
MLI ULTRA 12/5000
MLI ULTRA 24/5000
Battery voltage 12 V Nominal capacity 360 Ah (5000 Wh) Continuous discharge current 500 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 622 x 197 x 355 mm Weight 58 kg
Battery voltage 24 V Nominal capacity 180 Ah (5000 Wh) Continuous discharge current 500 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 622 x 197 x 355 mm Weight 58 kg
BATTERIES
60 LITHIUM ION ( MLS )
YOUR BENEFITS Extremely low weight and volume. High efficiency.
PLUG & PLAY
PLUG & PLAY
Long cycle life. Integrated automatic safety switch. Easy to install.
65010006
PLUG & PLAY
65010020
65010010
MLS 12/80 ( 6 AH )
MLS 12/130 ( 10 AH )
Battery voltage 12 V Nominal capacity 6 Ah (77 Wh) Continuous discharge current 6A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 90 x 70 x 109 mm Weight 0.8 kg
Battery voltage 12 V Nominal capacity 10 Ah (128 Wh) Continuous discharge current 10 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 151 x 65 x 103 mm Weight 1.5 kg
PLUG & PLAY
PLUG & PLAY
65010030
65020010
MLS 12/260 ( 20 AH )
MLS 12/390 ( 30 AH )
MLS 24/260 ( 10 AH )
Battery voltage 12 V Nominal capacity 20 Ah (256 Wh) Continuous discharge current 20 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 180 x 77 x 161 mm Weight 3.1 kg
Battery voltage 12 V Nominal capacity 30 Ah (384 Wh) Continuous discharge current 30 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 182 x 127 x 140 mm Weight 3.1 kg
Battery voltage 24 V Nominal capacity 10 Ah (256 Wh) Continuous discharge current 10 A Cycle life 2000 at 80 % DoD Dimensions (lxwxh) 180 x 77 x 161 mm Weight 3.1 kg
WWW.POWERPRODUCTS-MOBILE.COM/BATTERIES
61 BATTERIES
AGM
YOUR BENEFITS 62000700
Ideal for combined starting service applications. Maintenance-free. Safe, no degassing.
AGM 12/70 AH
AGM 12/90 AH
Battery voltage 12 V Nominal capacity 70 Ah CCA to DIN/SAE 290/460 A Dimensions (lxwxh) 348 x 167 x 178 mm Weight 21 kg Group 27
Battery voltage 12 V Nominal capacity 90 Ah CCA to DIN/SAE 360/570 A Dimensions (lxwxh) 330 x 173 x 220 mm Weight 28 kg Group 31
62001300
62001600
AGM 12/130 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight
62002250
62000900
AGM 12/160 AH
12 V 130 Ah 590/940 A 408 x 176 x 228 mm 37.6 kg
Battery voltage 12 V Nominal capacity 160 Ah CCA to DIN/SAE 550/870 A Dimensions (lxwxh) 485 x 170 x 242 mm Weight 42.3 kg Group 40
63001500
63001850
AGM 12/225 AH
AGM – SL 12/150 AH
AGM – SL 12/185 AH
Battery voltage 12 V Nominal capacity 225 Ah CCA to DIN/SAE 680/1080 A Dimensions (lxwxh) 522 x 240 x 224 mm Weight 63.5 kg Group 8D
Battery voltage 12 V Nominal capacity 150 Ah CCA to DIN/SAE 490/790 A Dimensions (lxwxh) 560 x 110 x 280 mm Weight 40.5 kg
Battery voltage 12 V Nominal capacity 185 Ah CCA to DIN/SAE 580/930 A Dimensions (lxwxh) 560 x 126 x 280 mm Weight 51.2 kg
BATTERIES
62 GEL
YOUR BENEFITS Ideal for cyclic use. Maintenance-free. Safe, no degassing.
64001200
64000850
MVG 12/85 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight
12 V 85 Ah 270/450 A 330 x 171 x 236 mm 32.6 kg
MVG 12/120 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight
64002000
64001400
MVG 12/200 AH
MVG 12/140 AH Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight
12 V 140 Ah 540/920 A 513 x 223 x 223 mm 49 kg
12 V 120 Ah 450/760 A 513 x 189 x 223 mm 41 kg
Battery voltage Nominal capacity CCA to DIN/SAE Dimensions (lxwxh) Weight
WWW.POWERPRODUCTS-MOBILE.COM/BATTERIES
12 V 200 Ah 630/1100 A 518 x 274 x2 38 mm 70 kg
63 BATTERIES
GEL 2 VOLT
YOUR BENEFITS Ideal for heavy-duty cyclic use. Long cycle life. Pro-rata 7 year warranty.
68000750
68001651
MVSV 750 AH Battery voltage Nominal capacity Dimensions (lxwxh) Weight
MVSV 1650 AH
2V 750 Ah 147 x 208 x 690 mm 49 kg
Battery voltage Nominal capacity Dimensions (lxwxh) Weight
2V 1650 Ah 212 x 277 x 759 mm 115 kg
WHICH BATTERY SUITS YOUR NEEDS?
Maintenance-free
Traditional
Lithium
Lithium
open
Ion
Ion
batteries
(MLI Ultra)
(MLS)
AGM
Gel
Gel 2 Volt
2 year
2 year
2 year
2 year
7 year
-
No gas formation during charging Low self discharge while inactive
-
Lifespan with complete discharge Lifespan with limited discharge Resilience to excessive charge current Suitable for prolonged high discharge current Suitable for selection of battery bank with high capacity Suitable for E-propulsion Suitable for starting motors Shock-resistance Number of charge/discharge cycles Temperature-resistance Installation angle/angle of inclination
-
Return on investment with limited use Return on investment with intensive use Product warranty
Âą 1 year
Worldwide service
excellent
very good
good
adequate
inadequate - poor
POWER DISTRIBUTION
64
POWER DISTRIBUTION Quality battery switches, battery isolators, fuse holders and fuses are crucial to creating your perfect, safe mobile power system. You do not want to take any chances when your business depends on it, especially when dealing with significant currents on important moments. Power Products offers a complete range of these products with a focus on dependability and ease of installation.
WWW.POWERPRODUCTS-MOBILE.COM/POWER-DISTRIBUTION
POWER DISTRIBUTION
65 BATTERY SWITCHES & RELAYS
YOUR BENEFITS Wide range of options. Safe switching between batteries, loads and charge sources. Prevents unnecessary discharge. Automatic disconnect options. Models with extremely high live current switching. Surface, rear or front panel mounting options. Easy installation.
701
ON/OFF BATTERY SWITCH 275 A continuous 1250 A for 10 s Self-cleaning sliding contact Recess/surface mount Label set available
MODULAR PRO INSTALLER
MODULAR PRO INSTALLER
770 EZ mount 770-EZ Double pole 770-DP
PRO INSTALLER ON/OFF BATTERY SWITCH 400 A continuous 1500 A for 10 s EZ mount option Double pole option Label set available
771-S EZ mount 771-S-EZ Alternator field disconnect 771-SFD
PRO INSTALLER SELECTOR BATTERY SWITCH 400 A continuous 1500 A for 10s Selects 1-2-Both-Off EZ mount option Field disconnect option
720
HEAVY-DUTY ON/OFF BATTERY SWITCH 600 A continuous 2500 A for 10 s Self-cleaning sliding contact Contour Locking system Label set available
MODULAR PRO INSTALLER
772-DBC
PRO INSTALLER DUAL BANK CONTROL BATTERY SWITCH 400 A continuous 1500 A for 10s 3 switch functions in 1 Selects 1-1/2-Parallel-Off
POWER DISTRIBUTION
66 BATTERY SWITCHES & RELAYS
6004 Black locking key 6004200 Red key 6005 Red knob 6006
ON/OFF BATTERY SWITCH RED LOCKING KEY 300 A continuous 675 A for 30s (Locking) key option Knob option In red or black
7610 Auxiliary battery priority 7611
AUTOMATIC CHARGING RELAY STARTER ISOLATION 120 A continuous 210 A for 5 min Connect 2 banks when charging Starter isolation option Auxiliary battery priority option
6007 6007200
Black
SELECTOR BATTERY SWITCH RED 300 A continuous 900 A for 30 s Selects 1-2-Both-Off No power interruption In red or black
7650 Mini 7649
SWITCH AND ACR KIT Kits with switch and ACR For alternators up to 120 A Mini: for alternators up to 65 A
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6010 Black 6010200 Plus parallel 6011 Black plus parallel 6011200
DUAL CIRCUIT BATTERY SWITCH RED 300 A continuous 675 A for 30 s 2 switches in 1 Parallel option In red or black
83304002 Pro 90 83309002
CHARGE MATE PRO 40 Connect 2 banks when charging Limits current to 40 A or 90 A Low voltage drop Emergency start
POWER DISTRIBUTION
67 BATTERY SWITCHES & RELAYS
7620 24 V 7621
AUTOMATIC CHARGING RELAY HIGH AMP, 12 V 500 A continuous 1450 A for 30 s Connect 2 banks when charging Remote control option Available for 12 V or 24 V
7635
LOW VOLTAGE DISCONNECT 65 A continuous 115 A for 5 min Disconnect loads below set voltage
7622 24 V 7623
AUTOMATIC CHARGING RELAY HIGH AMP, MANCTRL 12 V 500 A continuous 1450 A for 30 s Connect 2 banks when charging Manual override button Available for 12 V or 24 V
7615
AUTOMATIC TIMER DISCONNECT 120 A continuous 210 A for 5 min Disconnect loads after set time
79007702 12V/500A 79007700 Multi Purpose Contact Output 77030500
LATCHING RELAY 24 V/500 A Remote battery switches 500 A continuous For Lithium Ion batteries MasterBus (CAN) based operation Manual override
83200150
BATTERY WATCH Battery protection on voltage Disconnect below set voltage Disconnect above set voltage Remote manual switching
POWER DISTRIBUTION
68 FUSE HOLDERS
MODULAR PRO INSTALLER
MODULAR PRO INSTALLER
778-T2S-600 225-400 A 778-T2S-400
PRO INSTALLER CLASS T FUSE HOLDER 450-600 A Class T fuse holders Proper protection and access 225-400 A version 450-600 A version
Dual source fuse block 30 A per circuit 100 A per block 2 x 6 circuits (ATO/ATC) Negative busbar
702-MFH
MAXI FUSE HOLDER
PRO INSTALLER ANL FUSE HOLDER ANL fuse holders Proper protection and access Compact 300 A max. 2 studs 750 A max. ThroughPanel 500 A max.
5032
ST BLADE FUSE BLOCK DUAL 12 W/GND/CVR
778-ANL 2 studs 778-ANL2S ThroughPanel 778-ANLTP
5025 12 circ w/gnd/cvr 5026 6 circ w/cvr 5028 12 circ w/cvr 5029
6 circ w/gnd 12 circ w/gnd 6 circ 12 circ
ST BLADE FUSE BLOCK 6 CIRC W/GND/CVR
Single fuse holder For MAXI fuses Rated for 30-80 A Cables up to 25 mm2
5030 5031 5033 5034
5035 Without cover 5037
ST BLADE FUSE BLOCK 6 CIRC INDEPENDENT W/CVR
Common source fuse block 30 A (circuit), 100 A (block) 6 or 12 circuits (ATO/ATC) Optional negative busbar (gnd) With or without cover (cvr)
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Independent source For ATO/ATC fuses 30 A per circuit 6 circuits With or without cover
POWER DISTRIBUTION
69 FUSE HOLDERS
ATC-6W
ATO/ATC FUSE HOLDER 6W Common source fuse block 30 A (cricuit), 100 A (block) 6 circuits (ATO/ATC) Fuse blocks can be joined
5045 8 circ 5046
ST BLADE FUSE BLOCK COMPACT 4 CIRC W/CVR Common source fuse block For ATO/ATC fuses Very compact 4 or 8 circuits With cover
5024
ST BLADE BATTERY TERMINAL MOUNT Mounts on battery terminal For ATO/ATC fuses 4 circuits 30 A per circuit 100 A per block
BATTERY ISOLATORS
77020200
DC DISTRIBUTION 500 Common source fuse block 300 A (cont.), 500 A (5 min) Fuse monitoring MasterBus (CAN) Negative busbar
83012021
BATTERIE-TRENNDIODE BI 1202-S Battery isolator Conventional diode 0.6 V voltage drop Alternator up to 120 A 2 battery outlets
83116035
BATTERY MATE 1603 IG Battery isolator Electronic switching No voltage drop Alternator up to 160 A 3 battery outlets
POWER CONNECTIONS
70
POWER CONNECTIONS To ensure you can depend on your power system, you need to have a safe and care-free power connection. Power Products offers both the products for AC grid connection, sockets and plugs that fit the standard used inside vehicles for 12/24 V and USB. Durable quality, ease of use and ease of installation are key in all of these solutions. In case your application requires it, you can also find a range of isolation transformers.
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POWER CONNECTIONS
71 AC POWER CONNECTIONS
YOUR BENEFITS Safe and carefree power connections. Built for the harshest environments. All sizes and needed models available. Robust cable systems. UV-proof. Moulded plugs. Waterproof stylish stainless steel. Nicely designed inlets. Integrated LED power indicator.
121160150
POWER CABLE 15 METER, 2.5 MM 2 15 meter AC grid cable 2.5 mm2, rated for 16 A CEE 2P+E Wear and UV-proof LED indication
121160000
POWER INLET 16 A, 230 V AC grid power inlet Rated for 16 A Stainless steel CEE 2P+E
ISOLATION TRANSFORMERS
121160900
PLUG FROM CEE 7/7 TO CEE AC power plug adapters CEE 7/7 to CEE 2P+E Wear and UV-proof
121160910
PLUG FROM CEE TO CEE 7/7 AC power plug adapters CEE 2P+E to CEE 7/7 Wear and UV-proof
88000355
ISOLATION TRANSFORMER MASS GI 3.5 High frequency switching Low weight No humming Rated 16 A Soft start function
POWER CONNECTIONS
72 PLUGS & SOCKETS
1010
12 V PLUG Rated 10 A Twist lock system Designed for vibration Corrosion resistant
1016 White 1016200
12/24 V SOCKET DUAL USB OUTPUT 2.1 A BLACK Dual USB output 9-32 V DC input Rated 2.1 A (together) 29 mm round cutout In black or white
1011 White 1011200 Mounting bracket 1014 Including plug 1015
12 V DASH SOCKET BLACK Rated 15 A With (dust) cap In black or white Optional mounting bracket Possible kit including plug
1012 Dual extension socket 1013
12 V PLUG SINGLE EXTENSION SOCKET Rated 10 A Plug with extension socket 1 or 2 sockets
1045 Rectangular shape 1039
12/24 V SOCKET DUAL USB OUTPUT 4.8 A Dual USB output 9-32 V DC input Rated 4.8 A (together) Device recognition Two mounting shapes
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1044
USB 2.0 EXTENSION USB extension cord 1.5 meter IP66 rating
INSTALLATION MATERIALS
73
INSTALLATION MATERIALS Um sicherzustellen, dass Sie alles, was Sie brauchen, in einem einzigen Shop finden, umfasst das Portfolio von Power Products ein breites Spektrum an Materialien, die Sie für die Einrichtung Ihrer Installation benötigen, wie Sammelschienen, Batterieanschlussmaterial, Schrumpfhülsen und Kabelbinder.
CAN COMMUNICATION CABLES (MasterBus and CZone)
POWER CABLES
REPAIR & ELECTRICAL TAPE
HEAT SHRINKS
CABLE TIES
INSTALLATION MATERIALS
74 STUDS & BUS BARS
MODULAR PRO INSTALLER
777-BB8S-650 5-stud 777-BB5S-650 3-stud 777-BB3S-650 4-stud 777-BB4S-500
8-STUD HEAVY-DUTY BUS BAR & COVER Single bus bars with cover 3, 5 and 8-stud: M10, 650 A 4-stud: M8, 500 A Tinned copper & stainless steel
MODULAR PRO INSTALLER
80-712-0039-00
ATO/ATC BUS BAR Negative bus bar To join ATC-6W Rated 100 A
IST-10MM-1S M8 IST-8MM-1S
SINGLE M10 INSULATED STUD Insulated studs with cover Single Also M8 Stainless steel
MODULAR PRO INSTALLER
777-Z18W-200 10-way 777-Z10W-200
Z-BAR 18-WAY BUS BAR & COVER 2-level bus bar with cover Maximal cable density 4xM6 + 18/10xM4 studs 2x 200 A Tinned copper & stainless steel
MODULAR PRO INSTALLER
IST-10MM-2S M8 IST-8MM-2S M10 & M8 IST-10MM-8MM
DOUBLE M10 INSULATED STUD Insulated studs with cover Double Also M8 or M10 & M8 Stainless steel
MODULAR PRO INSTALLER
IST-8MM-1SPT M10 IST-10MM-1SPT
M8 STUD WITH POWER TAP PLATE Stud with powering tap plate M10 & M8 4 additional small cable ends 4xM4, 4x 50 A
68061100 M10 stud - 68061200 M12 stud + 68061300 M12 stud - 68061400
BATTERY TERMINAL TYPE D TO M10 STUD + Battery terminals Type D to stud M10 or M12 thread Plus or minus indication
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Red 68457302 Black 68457314
ISOLATION COVER Red for 68061100 & 1300 Black for 68061200 & 1400
Power Products Mobile Solutions represents brands from the following Power Products LLC companies: ANCOR BEP Blue Sea Systems CZone Mastervolt
For more information please contact one of the Mastervolt offices: BENELUX (Headquarters) Snijdersbergweg 93 1105 AN AMSTERDAM The Netherlands T: +31 (0)20 34 22 100 E: info@mastervolt.com
GERMANY Unterfeldring 7a 85256 Vierkirchen Germany T: +49 (0)8139 9999 159 E: info@mastervolt.de
UNITED KINGDOM Ocean Village Innovation Centre, Ocean Village 4 Ocean Way SOUTHAMPTON SO14 3JZ United Kingdom T: +44 (0)23 8038 1660 E: info@mastervolt.co.uk
FRANCE Parc d’activités de l’Argile, Lot n° 810 460, Avenue de la Quiéra 06370 MOUANS SARTOUX France T: +33 (0)49 3902902 E: info@mastervolt.fr
WWW.POWERPRODUCTS-MOBILE.COM Version no. 200218EN. Product code 500004016. ©2019 Power Products LLC: all rights reserved. Unauthorized copying or reproduction is a violation of applicable law.
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