COLOUR CODED COPPER CRIMPING LUGS double hole long barrel for Copper conductors
CL-D
2
60
1
75
35
50
1/0 100
70
2/0 125
95
3/0 150
4/0 200 250 250 MCM 300 150 300 MCM 120
185
350 350 MCM 400 400 MCM
240
500 MCM
300
600 MCM 750 MCM
16,0 19,0 25,5 16,0 19,0 25,5 44,5 16,0 19,0 25,5 44,5 25,5 44,5 16,0 19,0 25,5 44,5 44,5 16,0 19,0 25,5 44,5 16,0 19,0 25,5 44,5 16,0 19,0 25,5 44,5 19,0 25,5 44,5 19,0 25,5 44,5 44,5 25,5 44,5 25,5 44,5 19,0 25,5 44,5 19,0 25,5 44,5 19,0 25,5 44,5 25,5 44,5 44,5 25,5 44,5
6,0 6,0 10,0 6,0 6,0 10,0 12,0 6,0 6,0 10,0 12,0 10,0 12,0 6,0 6,0 10,0 10,0 12,0 6,0 6,0 10,0 12,0 7,0 7,0 10,0 12,0 7,0 7,0 10,0 12,0 7,0 10,0 12,0 11,0 10,0 10,0 12,0 10,0 12,0 11,0 14,0 11,0 11,0 14,0 11,0 11,0 14,0 11,0 11,0 14,0 11,0 14,0 11,0 11,0 14,0
53,0 56,0 70,5 54,5 57,5 72,0 96,0 62,0 65,0 79,5 103,5 79,5 103,5 61,0 64,0 78,5 97,5 102,5 63,0 66,0 80,5 104,5 68,0 71,0 83,5 107,5 76,0 79,0 91,5 115,5 82,0 94,5 118,5 94,0 97,5 116,5 121,5 103,0 127,0 116,0 141,0 109,5 116,0 141,0 118,5 125,0 150,0 119,5 126,0 151,0 149,5 171,5 173,5 154,5 176,5
6,4 6,4 10,5 6,4 6,4 10,5 13,2 6,4 6,4 10,5 13,2 10,5 13,2 6,4 6,4 10,5 10,5 13,2 6,4 6,4 10,5 13,2 6,4 6,4 10,5 13,2 6,4 6,4 10,5 13,2 6,4 10,5 13,2 6,4 10,5 10,5 13,2 10,5 13,2 10,5 13,2 6,4 10,5 13,2 6,4 10,5 13,2 6,4 10,5 13,2 10,5 13,2 10,5 10,5 13,2
YELLOW WHITE RED
BLUE
BROWN GREEN BLACK
400/50 400/50 400/50 400/50 400/50 400/50 400/50 200/50 200/50 200/50 200/50 200/50 200/50 200/50 200/50 100/50 100/50 100/50 200/50 200/50 100/25 100/25 100/25 100/25 100/25 100/25 60/30 60/30 60/30 60/30 60/30 60/30 60/30 50/25 50/25 50/25 50/25 40/20 40/20 30/15 30/15 30/15 30/15 30/15 20/10 20/10 20/10 20/10 10/5 10/5 20/5 20/5 15/5 15/5 15/5
B15MDE
50
7,0 7,0 11,0 7,0 7,0 11,0 14,0 7,0 7,0 11,0 14,0 11,0 14,0 7,0 7,0 11,0 11,0 14,0 7,0 7,0 11,0 14,0 7,9 7,9 10,9 14,0 7,8 7,8 11,0 14,0 8,0 11,0 14,0 13,0 11,0 11,0 14,0 11,0 14,0 13,0 16,0 13,0 13,0 16,0 13,0 13,0 16,0 13,0 13,0 16,0 20,0 20,0 20,0 20,0 20,0
B35-50MDE HT 51 RH 50 B 500E HT 120 and tools and heads with 130 kN crimping force ECW-H3D RHU 520
3
11,0 11,0 18,0 11,5 11,5 18,0 20,0 12,5 12,5 18,0 20,0 18,0 21,0 17,0 17,0 19,0 19,0 21,0 17,0 17,0 19,0 21,0 19,0 19,0 20,0 21,0 21,0 21,0 21,0 22,0 23,3 23,3 24,0 25,0 25,0 25,0 25,0 28,5 28,5 31,5 31,5 33,0 33,0 33,0 35,5 35,5 35,5 39,0 39,0 39,0 44,0 44,0 48,0 48,0 48,0
Hydraulic Tools
TN 70 SE
40
4,6 4,6 4,6 5,8 5,8 5,8 5,8 6,2 6,2 6,2 6,2 7,0 7,0 7,6 7,6 7,6 7,6 7,6 8,9 8,9 8,9 8,9 10,0 10,0 10,0 10,0 11,3 11,3 11,3 11,3 12,4 12,4 12,4 13,5 13,5 13,5 13,5 15,2 15,2 16,7 16,7 17,6 17,6 17,6 19,2 19,2 19,2 21,1 21,1 21,1 23,7 23,7 26,0 26,0 26,0
Colour Quantity Code Box/Bag
TN 120 SE
4
d
RED
25
L
BLUE
6
CL8-D14 CL8-D141 CL8-D38 CL6-D14 CL6-D141 CL6-D38 CL6-DN CL4-D14 CL4-D141 CL4-D38 CL4-DN CL3-D38 CL3-DN CL2-D14 CL2-D141 CL2-D38 CL2-DN38 CL2-DN CL1-D14 CL1-D141 CL1-D38 CL1-DN CL1/0-D14 CL1/0-D141 CL1/0-D38 CL1/0-DN CL2/0-D14 CL2/0-D141 CL2/0-D38 CL2/0-DN CL3/0-D141 CL3/0-D38 CL3/0-DN CL4/0-D141 CL4/0-D38 CL4/0-DN38 CL4/0-DN CL250-D38 CL250-DN CL300-D38 CL300-DN CL350-D141 CL350-D38 CL350-DN CL400-D141 CL400-D38 CL400-DN CL500-D141 CL500-D38 CL500-DN CL600-D38 CL600-DN CL750-DN38 CL750-D38 CL750-DN
N
GREY
16
6 6 10 6 6 10 12 6 6 10 12 10 12 6 6 10 10 12 6 6 10 12 6 6 10 12 6 6 10 12 6 10 12 6 10 10 12 10 12 10 12 6 10 12 6 10 12 6 10 12 10 12 10 10 12
E
WHITE
23
M
BROWN
8
mm
B
GREEN
10
Dimensions Øi
PINK
Navy
Ref.
BLACK
Size
Ø Stud mm
ORANGE
Conductor AWG
PURPLE
Cond. Size sqmm
Mechanical Tools
File no. E125401
CL series lugs are manufactured from electrolytic Copper tube. The dimensions of the tube are designed to obtain the most efficient electrical conductivity and mechanical strength to resist vibration and pull out. Cembre lugs are annealed to guarantee optimum ductility, an absolute necessity for connectors which will have to withstand the severe deformation arising when compressed and any bending of the palm during installation. In applications subject to vibration, terminals have to perform a reliable connection, the annealing process plays a vital role in avoiding cracking or breaks between the barrel and palm. The barrel length has been designed to allow easy and accurate positioning of the dies during the crimping operation. Lugs are electrolytically tinplated to avoid oxidation. The tongue is clearly marked with wire size and die index for Cembre tools. UL listed for US and Canada per UL486A up to 35 KV. CL series lugs are an important part of Cembre crimping systems for power carrying conductors. Details of the appropriate crimping tools and dies are shown on page 188. Cembre technicians are available to provide technical advice as required. Please consult Cembre for products not listed.
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