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Steel castings manufacturers India
Adoption of continuous casting process by manufacturers
Indian steel castings manufacturers
• Presently, continuous casting has become most preferred choice for steel castings manufacturers in India. • To understand the benefits, we first need to know about the continuous casting process.
Casting Foundries are getting benefits from continuous casting method
Investment Castings
Steel Castings
Ferrous Castings
Casting Foundries are getting benefits from continuous casting method
Alloy Castings
CNC Turned Castings
Metal Castings
What is continuous casting process? • Under this process, foundry prepares molten metal in an oxygen furnace, which is later conveyed to a ladle (either a nearby ingot or continuous casting facility). • Engineers make several types of ingots to manufacture different shapes of steel castings in varied sizes. • These ingots are made- blooms, billets, and slabs.
What is continuous casting process? • Billets and blooms are used for manufacturing tubes, round shaped castings and structural castings. • Whereas slabs are used to manufacture flat steel castings such as plates, trays, etc.
Why manufacturers in India adopting continuous casting process? • Continuous casting process offers many benefits to the casting foundries in India. • Few of the advantages are as follows:
Advantages of continuous casting process
• • • • • •
Energy saving process Enhance yield Enhance productivity Improve steel quality Diminish pollution Lower capital costs
Energy Saving • Steel casting manufacturers in India use continuous casting process to save energy and enhance yield. • Moreover, better control over casting process results in enhanced efficiency.
Energy Saving
Enhanced Productivity • As per the reports, 10-15% labor is required by most of the manufacturers in steel castings industry for continuous casting process. • Enhanced productivity leads to increased yield and improved working environment for the engineers.
Better Quality Steel • With continuous casting process, manufacturers avail better steel quality and produce better castings for industrial clients.
Better Quality Steel
Diminish Pollution • Soaking pits and reheating the furnaces are now not followed by foundries as these were energy consuming methods. • Engineers don’t expose steel to the air for a long time and thus, there is less airborne pollutants.
Reduced Capital Cost • Steel casting manufacturers in India don’t need molds, stripping tools, soaking pits, primary rolling mills, and reheating furnaces which resulted in capital cost reduction.
Conclusion • Due to all these benefits, more casting foundries in India are instantly adopting continuous casting process for better quality steel casting and productivity.
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