Link Product / Engine

front axle

Front bevel gear set and dif ferential

Final drive steering and shafts

Axle suspension control

Rear axle system

Foreword

Import Ant Informa Tion

All repair and maintenance works listed this manual must carried out only staf f belonging the CASE Service network, strictly complying with the instructions given and using, whenever required, the special tools.

Anyone who carries out the above operations without complying with the prescriptions shall responsible for the subsequent damages.

The manufacturer and all the organizations its distribution including - without limitation - regional local dealers, reject any responsibility for damages due the anomalous behavior parts and / components not approved the manufacturer including those used for the servicing repair the product manufactured marketed the Manufacturer any warranty given attributed the product manufactured marketed the Manufacturer case damages due anomalous behavior parts and / components not approved the Manufacturer reproduction, though partial text and illustrations allowed.

Foreword - How use and navigate through this manual

This new system designed deliver technical information electronically through web delivery and paper A coding system called SAP has been developed link the technical information other Product Support functions, e.g., W arranty .

This manual has been produced a new technical information

T echnical information written support the maintenance and service the functions systems a When a customer has a concern their machine usually because a function system their chine not working not working ficiently , not responding correctly their When you refer the technical information this manual resolve that you will find all the information classified using the SAP coding, according the functions systems that machine. Once you have located the technical information for that function you will then find all the electrical hydraulic and sub assemblies for that function Y will also find all the types information that have been written for that function system: the technical data the functional data (how the diagnostic data (fault codes and and the service data install integrating SAP coding into technical you will able search and retrieve just the right piece technical information you need resolve that concern his This made possible attaching 3 categories each piece technical information during the authoring process.

The first category the the second category the Information T ype and the third category the Product:

• LOCA TION - the component function the machine, that the piece technical information going describe Fuel

• INFORMA TION TYPE - the piece technical information that has been written for a particular component tion the machine Capacity would a type T echnical Data describing the amount fuel held the fuel

• PRODUCT - the model for which the piece technical information written.

Every piece technical information will have those three categories attached Y will able use any nation those categories find the right piece technical information you need resolve that concern their

That information could be:

• the procedure for how remove the cylinder head

• a table specifications for a hydraulic pump

• a fault code

• a troubleshooting table

• a special tool 47665854

Manual content

This manual divided into Sections. Each Section then divided into Chapters. Contents pages are included the beginning the then inside every Section and inside every Chapter alphabetical Index included the end each Chapter Page number references are included for every piece technical information listed the Chapter Contents Chapter

Each Chapter divided into four Information types:

• T echnical Data (specifications) for all the electrical hydraulic assemblies sub -

• Functional Data (how works) for all the mechanical, electrical hydraulic devices, components, assemblies sub -

• Diagnostic Data (fault electrical and hydraulic troubleshooting) for all the electrical hydraulic assemblies sub -

• Service Data (remove install) for all the electrical hydraulic assemblies sub -

Sections

Sections are grouped according the main functions a systems the Each Section identified a number The Sections included the manual will depend the type and function the machine that the manual written for . Each Section has a Contents page listed alphabetic / numeric order . This table illustrates which Sections could included a manual for a particular

Chapters

Each Chapter identified a number e.g. Engine - Engine and crankcase10.001. The first number identical the Section number Chapter inside Section The second number representative the Chapter contained within the CONTENTS

The Chapter Contents lists all the technical data functional data (how diagnostic data (fault codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written that Chapter for that function system the

The Chapter Index lists alphabetical order all the types information (called information units) that have been written that Chapter for that function system the

Information units and information search

Each chapter composed information units. Each information unit has the SAP code shown parentheses. This indicates the function and type information that information Each information unit has a page reference within that Chapter The information units provide a quick and easy way find just the right piece technical information you are looking for Example information unit Engine block cover - Front – Remove - F Information Unit SAP code 102 F 10.A.10 SAP code classification Engine Pan and covers Engine block cover Front Service data Remove

Navigate the correct information unit you are searching for identifying the function and information type from the SAP

• (1) Location and (2) Information type.

• (A) corresponds the sections the service

(B) corresponds the chapters the service manual. After (B) there may some additional information. this case shows “.01”, which represents the block cover These options may front / rear , left / hydraulic / mechanical

(C) corresponds the type information listed the chapter contents: T echnical Functional

(A) and (B) are also shown the page numbering the page footer . THE REST THE CODING NOT LISTED ALPHANUMERIC ORDER THIS

• Y will find a table contents the beginning and end each section and chapter Y will find alphabetical index the end each chapter

• referring (A) , (B) and (C) the you can follow the contents index (page numbers) and quickly find the information you are looking for .

Page header and footer

The page header will contain the following references:

• Section and Chapter description

The page footer will contain the following references:

• Publication number for that

• V ersion reference for that publication.

• Publication date

• Section, chapter , and page reference e.g. 10.102 / 9

Foreword Ecology and the Environment

When legislation does not yet rule the treatment some the substances which are required advanced technology , common sense should govern the use and disposal products a chemical and petrochemical nature.

air , and water are vital factors agriculture and life

NOTICE: The following are recommendations which may assistance:

• Become acquainted with and ensure that you understand the relative legislation applicable your country

• Where legislation exists, obtain information from suppliers oils, filters, batteries, fuels, antifreeze, cleaning with regard their fect man and nature and how safely use and dispose these sub-

• Agricultural consultants many able help you

Helpful Hints

• A void filling tanks using cans inappropriate pressurized fuel delivery systems which may cause considerable

• avoid skin contact with all

Most them contain substances which may harmful your

• Modern oils contain additives. not burn contaminated fuels and waste oils ordinary heating systems.

• A void spillage when draining f used engine coolant gearbox and hydraulic brake not mix drained brake fluids fuels with lubricants. Store them safely until they can disposed a proper way comply with local legislation and available

• Modern coolant antifreeze and other should replaced every two They should not allowed get into the soil but should collected and disposed properly

• not open the air - conditioning system contains gases which should not released into the phere. Y our CASE dealer air conditioning specialist has a special extractor for this purpose and will have recharge the system properly

• Repair any leaks defects the engine cooling hydraulic system immediately .

• not increase the pressure a pressurized circuit this may lead a component

• Protect hoses during welding penetrating weld splatter may burn a hole weaken allowing the loss

Safety rules

Introduction

Precautionar Y A Tements

Personal Safety

This the safety alert used alert you potential personal injury Obey all safety messages that follow this symbol avoid possible injury death.

Throughout this manual , you will find the signal words W and CAUTION followed special These precautions are intended for the personal safety you and those working with

Read and understand all the safety messages this manual before you operate service the

DANGER indicates a hazardous situation which, not avoided, will result death serious injury .

W

ARNING indicates a hazardous situation not could result death serious injury used with the safety alert indicates a hazardous situation not could result minor moderate injury

F AILURE T O FOLLOW DANGER, W ARNING, AND CAUTION MESSAGES COULD RESUL T DEA SERIOUS INJUR Y .

NOTICE: Install new decals the old decals are lost painted over cannot When parts are replaced that have decals make sure you install a new decal with each new part.

Machine Safety

NOTICE: Notice indicates a situation not could result machine property

Throughout this manual you will find the signal word Notice followed special instructions prevent machine property The word Notice used address practices not related personal safety

Informa Tion

NOTE: Note indicates additional information which clarifies steps, procedures, other information this manual.

Throughout this manual you will find the word Note followed additional information about a other information the manual. The word Note not intended address personal safety property damage. 47665854 27/03/2014

Accident Prevention W Arning

A void injury! Always the following before lubricating, maintaining, servicing the machine.

Disengage all drives.

Engage parking

Lower all attachments the ground, raise and engage all safety locks.

Shut off

Remove key from key switch.

Switch off battery key , installed.

W ait for all machine movement

Failure comply could result death serious injury . W0047A

Most accidents injuries that occur workshops are the result non compliance simple and fundamental safety principles. For this reason, MOST CASES THESE ACCIDENTS CAN A VOIDED applying the fundamental safety acting with the necessary caution and

Accidents may occur with all types regardless how well the machine question was designed and

SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS -DRAULICS (EUROPEAN ANDARD EN982)

• Flexible hose assemblies must not constructed from hoses which have been previously used part a hose assembly

• not weld hydraulic pipes: when flexible hoses piping are replace them immediately

• forbidden modify a hydraulic accumulator welding any other way

• Before removing hydraulic accumulators for the liquid pressure the accumulators must reduced

• Pressure check hydraulic accumulators must carried out a method recommended the accumulator manufacturer .

• T ake care not exceed the maximum allowed pressure the accumulator After any check check for leakages gas the hoses

Safety Rules

General guidelines

• Carefully follow specified repair and maintenance

• When use P (Personal Protective Equipment)

• not wear jewellery , unbuttoned loose articles clothing such as: torn open jackets shirts with open zips that may remain entangled moving advised wear approved safety clothing, e.g.: non - slip footwear , gloves, safety goggles, helmets, etc.

• not carry out repair operations with someone sitting the unless the person a trained technician who assisting with the operation question.

• not operate the machine use any the implements from dif ferent other than the

• not carry out operations the machine with the engine unless specifically

• Bring all hydraulic cylinders the home positions before engine shut

• Stop the engine and check that the hydraulic circuits are pressure - free before removing

• All repair and maintenance operations must carried out using extreme care and

• Service steps and platforms used the workshop elsewhere should built according the applicable dards and

• Disconnect the power take f and label the controls indicate that the machine being Any parts that are raises must locked position.

• Brakes are inoperative when manually released for repair maintenance Use blocks similar devices secure the machine these

• Only use specified towing points for towing the Connect parts carefully Make sure that all pins and / locks are secured position before applying Never remain near the towing cables chains that are operating under load.

• When loading unloading the machine from the trailer (or other means select a flat area capable sustaining the trailer truck wheels. Firmly secure the machine the truck trailer and lock the wheels the position used the carrier

• Electric battery - chargers and similar equipment must only powered auxiliary power supplies with ficient ground insulation avoid electrical shock

• Always use suitable hoisting lifting devices when raising moving heavy

• Keep bystanders away

• Never use diesel oil other inflammable liquids cleaning Use non - non toxic commercially available solvents.

• W ear safety goggles with side guards when cleaning parts with compressed air

• not run the engine enclosed spaces without suitable ventilation exhaust extraction.

• Never use open flames for lighting when working the machine checking for

• All movements must carried out carefully when working under , near the W ear personal protective equipment goggles and special footwear

• When carrying out checks with the engine request the assistance operator the The operator must maintain visual contact with the service technician all

• operating outside the position the machine a flat surface and lock working a lock the machine position. Move a flat area soon safely possible.

• Damaged bent chains cables are not use them for lifting Always use suitable tective gloves when handling chains

• Chains should always safely Make sure that the hitch - point capable sustaining the load Keep the area near the hitch - chains cables free all

• Maintenance and repair operations must carried out a CLEAN and Y Clean any water oil spillage immediately

• not create piles oil grease - soaked rags they represent a serious fire hazard. Always store rags a closed metal container

• Before engaging the make sure that there are persons within the machine implement range

• Empty your pockets all objects that may fall accidentally unobserved into the machine inner

• When metal parts are sticking use protective goggles goggles with side special footwear and

• When use protective safety devices: tinted safety special gloves and footwear All persons present the area where welding taking place must wear tinted goggles. NEVER LOOK DIRECTL Y

A T The Welding Arc Without Suit Able Eye

• Always disconnect battery ground terminal when welding.

• Metal cables tend fray with repeated Always use suitable protective devices when handling

47665854 27/03/2014

Machine start -

• Never run the engine confined spaces that are not equipped with adequate ventilation for exhaust gas

• Never place the body , hands fingers near rotating and moving

Hydraulic systems and fuel injection systems

• A liquid leaking from a tiny hole may almost invisible the same powerful enough penetrate the NEVER USE HANDS T O CHECK FOR LEAKS but use a piece cardboard paper for this any liquid penetrates skin call for medical aid immediately Failure treat this condition with correct medical procedure may result serious infection

• order check the pressure the system use suitable instruments.

Wheels and T ires

• Make sure that the tires are correctly inflated the pressure specified the manufacturer . Periodically check the rims and tires for

• Stand away from (at the side of) the tire when checking inflation pressure.

• not use parts recovered wheels incorrect welding brazing heating may weaken and eventually cause damage the

• Never cut weld a rim mounted with inflated

• Deflate the tire before removing any objects that may jammed the tire

• Never inflate tires using inflammable gases, this may result explosions and injury

Removal and - fitting

• Lift and handle all heavy parts using suitable hoisting Make sure that parts are sustained appropriate hooks and Use the hoisting eyebolts for lifting Extra care should taken persons are present near the load lifted.

• Handle all parts carefully not put your hands fingers between W ear suitable safety clothing - safety gloves and

• A void twisting chains metal Always wear safety gloves when handling cables

Introduction

T orque

Minimum hardware tightening torques (in N m / ft) for normal assembly applications unless otherwise stated

NOTICE: Shown below the suggested initial torque tightening sequences for general tighten quence from item 1 through the last item the

The minimum hardware tightening torque specifications have priority The applicable CNH Standard

Basic instructions SHIMMING

For each adjustment select adjusting shims and measure individually using a micrometer , then add the recorded values. not rely measuring the entire shimming set, which may incorrect, the rated value indicated each

Rot A Ting Shaft Seals

For correct rotating shaft seal proceed follows:

• before assembly , allow the seal soak the oil will sealing for least thirty minutes

• thoroughly clean the shaft and check that the working surface the shaft not damaged

• position the sealing lip facing the fluid; with hydrodynamic take into consideration the shaft rotation direction and position the grooves that they will deviate the fluid towards the inner side the seal

• coat the sealing lip with a thin layer lubricant (use oil rather than grease) and fill the gap between the sealing lip and the dust lip double lip seals with grease

• insert the seal its seat and press down using a flat not tap the seal with a hammer mallet

• whilst inserting the seal, check that perpendicular the seat; once settled, make sure that makes contact with the thrust required

• prevent damaging the seal lip the shaft, position a protective guard during installation operations

O - RING SEALS

Lubricate the O - RING seals before inserting them the seats, this will prevent them from overturning and twisting, which would jeopardize sealing ficiency

Sealing Compounds

Only use the sealants which are recommended this manual! Before applying the sealing prepare the surfaces follows:

• remove any incrustations using a metal brush;

• thoroughly - grease the surfaces using one the following cleaning agents: petrol a water and soda solution.

Cotter Pins

When fitting split cotter pins, ensure that the pin notch positioned the direction the force required stress the Spiral cotter pins not require special