Support
SUSTAINABLE FISH HANDLING
– Handling, processing and cooling of fish to the seafood industry
Tel: +47 70 08 39 00
info@mmcfp.no
mmcfirstprocess.com
“
MMC First Process is a Norwegian company. We are transforming the seafood industry by offering complete and sustainable system solutions for the handling, processing and cooling of fish to the seafood industry, onshore, onboard and in aquaculture – worldwide.
The expertise of the 160 employes offers a unique
This pooling of specialist expertise makes us a complete
combination of competence within the industry, and this
supplier of advanced and sustainable system solutions
is why we say MMC First Process – A complete game
for the handling, processing and cooling of fish to the
changer.
seafood industry- and this is THE POWER IN ONE!
TRANSFORMING THE SEAFOOD INDUSTRY BY SUSTAINABLE SOLUTIONS
SUSTAINABLE FISH HANDLING
– I T ` S I N O U R N AT U R E .
“
The nature and surroundings at the coast of Norway have created a culture for pioneering. Our forefathers taught us to harvest what we needed and to utilizing everything that we harvested. Through generations we have been pioneers in harvesting from the ocean. Here at the pure and harsh westcoast of Norway we have lived by and harvested from nature. And that’s why we love to think, act and live sustainable lives. It`s in our DNA.
We have all a responsibility for the generations to come, that is why we spend lots of time and effort in developing state of the art technology that improves fish safety, food quality with increased profitability and system solutions within fish handling, processing and cooling.
We are proud to say; MMC First Process - Sustainable fish handling it`s in our nature.
Member of:
CONTENT / SYSTEM SOLUTIONS BY MMC FIRST PROCESS
systems 16 17 18 20
segments 04 10 12 14
SUSTAINABLE FISH HANDLING AQUACULTURE WILD CATCH SERVICE & AFTERSALES
21 22 23 24 25 26 27 28 30 31 32 36 37 38 39 40 41 42 43 44 45
WASHING SYSTEM OXYGEN AND OZONE SYSTEMS TANK SYSTEMS FISH WELFARE AND WATER QUALITY MONITORING SYSTEM SURVEILLANCE SYSTEM MOVABLE BULKHEAD SYSTEMS MOBILE ENSILAGE SYSTEM FISH TRANSPORT SYSTEMS CIRCULATION & WATER TREATMENT SYSTEM MAIN CONTROL SYSTEM GRADING SYSTEMS PROCESSING SYSTEMS PACKING LINE SYSTEMS DISTRIBUTION SYSTEMS RSW SYSTEMS VACUUM PUMPING SYSTEM PALLETIZING SYSTEMS RID PUMPING SYSTEM FREEZING SYSTEMS TUB WASHING SYSTEMS TUNNEL FREEZING FISH MEDICINE SYSTEM CARTON DISTRIBUTION SYSTEMS RECEIVING AREA PALLET ORGANIZER
It´s all about fish welfare We develop fish processing systems that handle fish gently, to avoid damage and reduce stress – and ensures high quality products. 6
SUSTAINABLE FISH HANDLING | mmcfirstprocess.com
references 19 29 33 34 46
RONJA STORM KONGSFJORD AUSTRALIS SEAFOODS CHILE NORWEGIAN HERITAGE SUSTAINABLE SYSTEM SOLUTIONS
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WORLD WIDE FOCUS • • • • • • •
NORWAY AND NORTH SEA AREA RUSSIA ICELAND
Brazil
CHILE, PERU AND ECUADOR JAPAN, KOREA WEST AFRICA USA, CANADA
AQUACULTURE
WELL BOATS
SERVICE AND
WILD CATCH
PELAGIC FISHING VESSELS
SYSTEMS ARCHITECTURE: WELL BOATS, HOLDING TANKS, PELAGIC FISHING VESSELS, PELAGIC ONSHORE SYSTEMS INTEGRATOR: LAND BASED FARMING, ONBOARD PROCESSING
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LAND BASED FARMING
HOLDING TANKS
AFTERSALES
ONBOARD PROCESSING
PELAGIC ONSHORE
Our purpose is to work together to make our customers the best in the world at handling, processing and cooling the sea’s most important food resources effectively, sustainably and carefully.
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AQUACULTURE - WELL BOATS - LAND BASED FARMING - HOLDING TANKS
““
It´s It´s all about all about fish fish welfare welfare We develop We develop fish fish processing processing systems systems that that handle handle fish fish gently, gently, to avoid to avoid damage damage and and reduce reduce stress stress – – and and ensures ensures highhigh quality quality products. products.
WILD CATCH - PELAGIC FISHING VESSELS - ONBOARD PROCESSING - PELAGIC ONSHORE
“
It´s all about fish welfare We develop fish processing systems that handle fish gently, to avoid damage and reduce stress – and ensures high quality products.
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SERVICE & AFTERSALES 24/7 Service: + 47 700 83 911
For our customers safety we can offer tailor-made service agreements. The wide range of service level agreements is set according to customer needs. We at MMC First Process will always be a trusted partner. We can guarantee the availability of spare parts and service. In critical situations we know that time is of essence to reduce or avoid loss.
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EYES ON SITE - MMC First Process offers this solution to support customers remote on-site. In challenging situations with vessels out of reach or in a matter of urgency, our solution is superb. Full digital live 24/7 service and support solution for use on-site on vessels and installations worldwide. Our 24/7 – 911 helpdesk phone number is your safety when help is needed.
SUSTAINABLE FISH HANDLING
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WASHING SYSTEM
MMC First Process has long experience as a total supplier for washing systems. We offer tailormade automatic systems for flushing, soap dosage and pipe cleaning. Our automatic washing solutions ensure good hygiene routines with high quality washing. Manual washing of storage tanks is tough, time-consuming and risky. With our washing systems the task can be substituted with rotating or static washing machines and nozzles, supplied with use of water, soap and pressure air for effective cleaning. Common areas for automatic washing includes biomass tanks, dewatering tanks, holding tanks and pipe systems.
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PROPERTIES
ADVANTAGE
VALUE
• Robust design
• Flexible solutions
• Less manual work
• Automatic washing program
• Efficient results
• Sustianble system
• Space efficient
• High quality washing
• Less injuries
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OXYGEN AND OZONE SYSTEMS
MMC First Process offers a range of oxygen gas generators to be installed onsite for all industrial oxygen applications. You can produce your own oxygen on demand, which eliminates the need of liquid oxygen supply or filled cylinders. MMC First Process offers a range of ozone generators used for disinfection of pipes and tanks on fishing vessels, wellboats, hatchery, processing plant on shore and aquaculture in general. Injecting ozone into water is a method of disinfection and cleaning that provides unparalleled results for the elimination of bacteria in water and wastewater. It also improves profitability and boosts environmental protection. With ozone there’s no need of chemicals to keep tanks, pipelines, gratings, surfaces and RSW systems clean. A correctly designed cleaning and disinfection plant is rational in use, efficient and has low operating costs. Ozone can also be utilised in combination with other cleaning methods. MMC First Process have long experience as a total supplier of oxygen and ozone system.
PROPERTIES
ADVANTAGE
VALUE
• On-site generators allow for an
• Increases the effectivity of
• Adding ozone directly into the water increases
uninterrupted supply of gas where and when you need it. • Energy saving
removing pollutants
the effectivity of removing pollutants.
• Environmentally safe
• Faster growth rates
• Higher quality
• Increased Fish welfare
• Environmentally friendly
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TANK SYSTEMS
The MMC First Process “tank system” defines all details regarding the fishtank. The tank design is critical for achieving good fish health, and MMC First Process focuses on optimal circulation and an even distribution of oxygen throughout the entire tank. To quality assure that the geometry, position of inlet(s), outlet(s) etc. are optimal, CFD analysis are completed to analyse the fluid flows. The tank system is also the interface for the movable bulkhead system.
PROPERTIES
ADVANTAGE
VALUE
• Different sizes and shapes
• Innovative design, based on
• Optimal circulation
• Both onshore and well-boat solutions • Increased fish welfare
years of experience • Easier to clean and maintain • Less strain for the fish
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• Optimal distribution of oxygen • Excellent fish welfare
RONJA STORM - R E F E R E NC E S MMC F irs t Pro c e ss h a ve ye a r s o f exp e r i e n c e i n su pply i n g
Th e vessel i s desi gn ed for l oadi n g an d unloading by
com ple te sy s te m s fo r w e l l b o a t s . To g e t h e r w i t h ou r l on g
u n der- an d over-pressu re, secu ri n g smooth transition
last in g a n d tru s ted c us to m e r S ø l v t ra n s , w e are prou d
of fi sh bet ween tan ks wi t h ou t any mech an ical pumping.
to re c e ive po s itive fe e d b a c ks f ro m f i s h fa r mers abou t
S t rai n i n g t h e water off an d maki n g t h e vessels water
meetin g th e ir h igh e s t f i s h w e l fa re re q u i re m e n t s. Ron j a
su pply a si n gl e sou rce, resu l t i n g i n zero water pollution.
Stor m eve n s e t a n un o f f i c i a l w o r l d re c o rd o f 729 ton s of
Every drop of water from t h e h u ge fi sh h ol ds are filtered
Atlan tic S a lm o n , th e c u s to m e r c l a i m s .
before U V-t reat men t to cl ean t h e water be fore pumping i t back to t h e sea.
With 7 4 5 0 m3 o f f i s h ho l d vo l u m e, Ro n j a Sto r m was by far th e bigge s t w e l l b o a t w he n s h e wa s d e l i ve red i n 2019.
M M C Fi rst Process l ooks forward to fol l ow this grand
The ve ss e l is e qu i p p e d w i t h a c o m p l e te sy s te m sol u t i on
l ady for serv i ce an d mai n ten an ce du ri n g many productive
for f is h h a n dlin g a n d f i s h w e l fa re a nd wa ter qu al i ty
years on t h e coast of Tasman i a.
mon ito rin g sy s te m f ro m M M C Fi r s t P ro c e ss . Our ma in fo c u s is d e s i g n a nd i m p l e m e nt i ng t u rn key solu tio n s fo r f is h ha n d l i ng . Wa te r q u a l i ty sy s tems from MMC F irs t Pro c e ss p rov i d e f i s h w e l fa re, b i o m a ss secu ri ty and qu a lity.
THE POWER IN ONE
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FISH WELFARE AND WATER QUALITY MONITORING SYSTEM MMC First Process is a supplier of Fish welfare and water quality monitoring system to the aquaculture industry. A complete and sustainable systems solution maintaining fish welfare and premium seafood quality. We know the importance of fish welfare during processing and handling of seafood. A correct treatment decides fish welfare and fish quality as wll as the end value of the product. The fish welfare and water quality monitoring systems enable the operator to take proper actions to ensure the fish welfare. Our well proven water quality monitoring systems have a range of fully automated options, customized to the customer’s requirements.
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PROPERTIES
ADVANTAGE
VALUE
• Compact unit
• Low installation cost
• Environmentally friendly
• Flexible systems
• Remote service/ internet connection
• High safety and quality products
• Automated control system
• High capacity
• Fish welfare
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SURVEILLANCE SYSTEM
MMC First Process works in close collaboration with experienced vendors and producers that understand our client’s expectation regarding quality and function. A combination of components developed exclusively for us, together with off-the-shelf hardware, enables MMC First Process to deliver high quality systems, tailored to the applications of use. Our long experience as a total supplier for live fish carriers, pelagic vessels and fish holding facilities, makes us a trusted collaborator for every step throughout the project.
PROPERTIES
ADVANTAGE
VALUE
• State of the art submerged LED lightning,
• Tailor made with in-depth knowledge
• Part of total (complete) system delivery
for operation in these environments
• A collaborator that knows the application
controlled by MMC First Process Main Control System • High end submerged CCTV cameras, with technology adapted from ROV market • High end CCTV cameras with a wide range of
• Integration with MMC First Process
• State-of-the-art user interface
Main Control System • High flexibility solutions • Supreme quality components
options (IP degrees, functionality etc.) • Server and recording • User stations with a wide range of solutions.
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MOVABLE BULKHEAD SYSTEMS
MMC First Process movable bulkhead system builds on reliable high technology for the purpose of transporting live fish between tanks or out of the tanks. The Movable bulkhead system is located inside the fish tank. Our systems can be installed inside well-boats or onshore waiting tanks. A sustainable solution designed to ensure best possible fish welfare. Created to decrease the level of stress throughout the process chain. A stress-free fish retains maximum quality from catch to customer. In general, the live fish tanks are either rectangular (longitudinal) or circular shaped. The longitudinal movable bulkhead moves horizontally through the tank and is perforated to let water flow through it as it displaces the fish towards the suction nozzle. When the main movable bulkhead is in its end position, two smaller auxiliary bulkheads (respectively transverse and vertical bulkheads) help to vacate the tank entirely.
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PROPERTIES
ADVANTAGE
VALUE
• Robust design
• High flexibility
• Less manuel work
• Fully automated
• High reliability
• Stress free equals higher quality
• Scalable solutions
• Innovative desig
• Safe and gentle vacating of fish
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MOBILE ENSILAGE SYSTEM
A mobile system that conserve the dead fish quickly and secure when/if an outbreak of a disease occurs, or a deadly algae invasion happens. The system is run automatically. This will reduce the possibility of improper use or accidents caused by human failure Good access to heat, as well as heat recovery from surrounding equipment, will ensure that the autolysis process is started quickly inside the 10m3 storage tank. The system has a high capacity, with automatic acid dosing. The bin tipper with electrical cable for chain heating, ensuring that the bin tipper will function on ruff winter conditions. The system can run round the clock, and ensilage is automatically pumped into a vehicle or boat that carries it to the onshore receiving facilities. MMC First Process also offers its own transport/storage containers. These containers have an integrated storage tank with a circulation pump to ensure that the mass is well mixed, and the same pump can be used to pump silage into the receiving facility’s storage tanks as needed. MMC First Process mobile ensilage system is highly flexible and scalable and can be easily transported by boat or vehicle to where it is needed.
PROPERTIES
ADVANTAGE
VALUE
• Sea 20” HC container double doors.
• Mobile and flexible
• Making value out of dead fish by
insulation of walls and ceilings • Heavy design for though environments • Robust and reliable design in stainless steel
• Run by one person (supervision) • For permanent installation and mobile use
making ensilage • Cost efficient Solutions • The hole prosses done in one container
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FISH TRANSPORT SYSTEMS
MMC First Process provides the best possible system solution for fish handling and transportation. Our customized solutions are designed to maintain fish welfare and protect our customers values. We offer a wide range of proven technology and smart innovative design system solutions. These combinations make us to a unique total system supplier of fish handling systems. Our expertise is based on a close co-operation with our customers worldwide. We customize fish transport solutions for increased fish welfare, to your requirements. MMC First Process has long experience as a total supplier of fish transport systems offshore and onshore, both within pelagic/white fish- and farmed fish solutions.
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PROPERTIES
ADVANTAGE
VALUE
• Fish handling with care
• Better logistics work flow
• Cost effectiveness solutions
• Solid and reliable solutions
• High flexibility solutions
• Customized for fish welfare
• Reliable solution
• Space efficient solution
• Protects you values
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CIRCULATION & WATER TREATMENT SYSTEM
MMC First Process transforms the seafood industry by offering complete and sustainable system solutions. Fish welfare and sustainable handling of raw materials has always been our highest priority. High quality water is important maintaining premium quality raw materials. We customize our water treatment systems for your requirements. The main purpose of a MMC First Process circulation system is to maintain fresh, oxygenated water inside storage and waiting tanks. Water quality is monitored to keep it within the given requirements of oxygen content (O2), carbon dioxide content (CO2), acidity of the water (pH), oxidation/reduction potential (disinfection effect ORP), Nitrogen, total gas in the water and salinity.
PROPERTIES
ADVANTAGE
VALUE
• Systems with high efficiency factor
• Better fish quality
• Increased seafood value
• Flexible and scalable systems
• Sustainability systems
• Production efficiency
• Designed for easier cleaning and maintenance
• High capacity
• Sustainable processing solutions
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MAIN CONTROL SYSTEM
MMC First Process delivers a state-of-the-art PC based automation system to control and to monitor in real time our fish handling and refrigeration systems onboard. This is obtained by an intuitive graphical user interface and use of I/O cabinets collecting data from sensors throughout the vessel and means to regulate valves. Our long experience with smart innovative main-control systems has made us a world leader in the area of automated systems. User-friendly systems have our highest priority while taking care of fish welfare with operational ease. The systems can be remotely supported and updated from MMC First Process headquarter if required.
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PROPERTIES
ADVANTAGE
VALUE
• Scalable system
• Easy online support
• Less manual work
• Continuous monitoring system
• High flexibility
• Less downtime while operation
• User-friendly interface
• Increased control of fish welfare
• Better utilization of factory equipment
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GRADING SYSTEMS
MMC First Process offers a wide range of proven grading machines and smart innovative grading systems. Our wellknown high capacity grading systems have been market leading worldwide for several decades, and are installed and operated on pelagic processing plants, wellboats and factory trawlers worldwide. Our sustainable grading solutions are flexible and scalable, customized for the customer’s requirements. As well as high capacity grading systems, we have wide experience with reliable pre-grading and manual grading systems. These systems can be electric or manual adjusted. Our vast experience creates value for our customers
PROPERTIES
ADVANTAGE
VALUE
• Compact grading solutions
• Highly adjustable
• More correctly grading of the fish
• Robust and reliable design
• High capacity grading
• Increased utilization of biomass
• Saleable systems for the customer’s requirement
• User-friendly
• Less manual operation
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PROCESSING SYSTEMS
MMC First Process has long experience as a total supplier of processing systems. Our process lines are specially designed for gentle and sustainable handling of the product, from raw material to final product. Our sustainable processing lines take well care of the main products as well as leftover raw materials. Efficient processing systems create value for our customers. Our unique expertise within refrigeration, handling and processing positions us as the preferred total supplier for processing systems. MMC First Process offers a wide range of solutions within filleting and head & gut. Our systems are always customized for the customers’ requirements, based on required capacity, grade of automation, type of fish and available space.
PROPERTIES
ADVANTAGE
VALUE
• Space efficient solution
• Good utilization of the raw material.
• Less strain injury
• Handle gently different types and
• Better logistics work flow.
• Minimize though and heavy works
• High HSE solutions.
• Cost effectiveness solutions
size of fish • Solid and reliable solutions
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KONGSFJORD - R E F E R E NC E S Lerøy Ha v f is k pr i m a r y d e s i g n c r i te r i o n i s based on
Th e i n ten t i on of t h e n ew desi gn was to i ncrease cost-
supre me f is h qu a l i ty. Le røy H a v f i s k i s e n gaged i n
an d produ ct i on effi ci en cy, as wel l as fi sh quality in a
buildin g ve ss e ls i n N o r way to p re s e r ve a n d st ren gt h en
su stai n abl e operat i on .
the u n iqu e c o m p e te nc e re g a rd i n g c o n s t r uct i on an d produ c tio n o f f is h i ng ve ss e l s .
Th e vessel i s a combi n ed HG an d sh ri mp t rawler, designed wi t h i n n ovat i ve sol u t i on s for t ran sportat i o n of biomass,
MMC First Process is a Norwegian supplier with long
t h an ks to t h e n ewly devel oped R ID pu mp technology
traditions regarding sustainable fish handling. We know
del i vered by M M C Fi rst Process. Th e pu mping system
what is required to satisfy the demands of quality, and are
i n creases effi ci en cy an d bi omass secu ri ty.
proud to have delivered a state-of-the-art factory onboard MS Kongsfjord. The vessel has just completed its first trip
M M C Fi rst Process – S u stai n abl e fi sh h an d ling –
with excellent reports. The fish factory have delivered
It ´s i n ou r n at u re.
supreme quality with quantities above 80 tons per day. MMC
F irs t
Pro ce ss
is
re c o g ni ze d
as
a
compl ete
syste m s u pplie r o f i nte g ra te d s o l ut i o n s fo r h an dl i n g and pro c e ss in g o f f i s h, re s t m a te r i a l s a nd s i l age. O u r produ c ts a re bu ilt to l a s t , w i t h s u p re m e q ua l i ty opt i mi zed for s e a m le ss o pe ra t i o ns i n t h e to ug he s t c o ndi t i on s on the pla n e t.
THE POWER IN ONE
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PACKING LINE SYSTEMS
MMC First Process have a wide range of proven technology and smart innovative machinery. These combination make us to a unique total system supplier of customized packing line solutions. Our expertise is based on a close cooperation with our customer worldwide – We customize packing solutions to your requirements! MMC First Process have long experience as a total supplier for totally manual packing lines to high capacity fully automated packing lines. Our packing lines is always special designed for sustainable handling of the raw material, such as example fillets and round fish. The following properties has impact for different types of packing solutions: • Grade of automation • Required capacity • Available number of worker labors • Available space • Type of fish
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PROPERTIES
ADVANTAGE
VALUE
• Space efficient solution
• Better logistics work flow
• Less strain injury
• Handle different type of boxes and lids
• High flexibility solutions
• Minimize though and heavy works
• Solid and reliable solution
• High HSE solutions
• Cost effectiveness solutions
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DISTRIBUTION SYSTEMS
MMC First Process long experience in fish handling have resulted in a wide range of solutions that can be tailored to the needs and demands of the customer. Flexibility, hygiene, sustainable handling and efficiency are always a priority. Our expertise is based on a close co-operation with our customers worldwide. The distribution of seafood can be done with RID pumps, vacuum pumps and traditional conveyors. Or in a combination of several systems creating the best solution in each case. Our systems are specially designed for sustainable handling of raw materials while lowering labor cost.
PROPERTIES
ADVANTAGE
VALUE
• Space efficiency
• Better logistics and fish flow
• Cost efficiency
• Sustainable fish handling
• Highly flexibility
• Minimum work strain
• Solid and reliable solutions
• Designed for easy cleanin
• High quality products
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RSW SYSTEMS
MMC First Process is a total supplier of refrigerated sea water (RSW) systems with a wide capacity range based on natural refrigerant. A complete and sustainable systems solution maintaining premium seafood quality. We know the importance of a chilled raw material during processing and handling of seafood. A correct temperature decides fish quality and the end value of the product The RSW units provide perfect water temperature control +/- 0,1`C, and wide capacity control with frequency converts. The RSW system can be delivered with sensors that detect salt content and regulate the evaporation temperature according to salt content. Our well proven RSW systems have a range of fully automated options, customized to the customer’s requirements.
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PROPERTIES
ADVANTAGE
VALUE
• Compact unit
• Perfect temperature control
• Environmentally friendly
• Flexible systems
• Remote service/ internet connection
• High quality on chilled products
• Automated control system
• High capacity
• Low installation cost
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AUSTRALIS - WA I T I N G TA NKS O NSHO R E Brem n e s S e a s h o re i s re c o g n i ze d fo r t h e fa nta st i c qu al i ty
“S ALM A� i s today on e of t h e worl d`s most famous brands
of t h e S AL M A prod u c t s . T h i s i s d ue to i n c reased fi sh
wi t h i n t h e seafood i n du st ry. Th i s du e to technology
w elfa re in th e wa i t i n g ta n ks a nd to t he g e n t l e h an dl i n g
from M M C Fi rst Process an d sci en t i st s from Bremnes
of th e ra w m a te rial .
S eash ore. M M C Fi rst Process mi ssi on i s to make our cu stomers t h e best i n t h e worl d i n regards of handling,
Ensu rin g go o d wa te r q u a l i ty c o n t ro l t hr u regu l arly
processi n g an d cool i n g of t h e sea`s most i mpor tant food
chec k in g th e ox ygen s a t u ra t i o n a n d te m p e ra t ure secu res
resou rces i n an effect i vely, su stai n ably and carefully
that th e s a lmo n w i l l re c ove r fa s te r a f te r b e i ng pu mped
man n er.
f rom th e w e llbo a t. O u r cu stomers can , by u se of wai t i n g tan ks, be assured Whe n u s in g wa itin g ta nks , t h e w e l l b o a t p u m p s t h e fi sh
t h at t h i s i s t h e most su stai n abl e way to h andle and make
into th e wa itin g ta nks , a n d ca n t h e n l e a ve t he h arbor.
t h e best raw materi al for rou n d fi sh an d fi lleting.
This me a n s th a t th e w e l l b o a t d o e s no t h a ve to stay i n t h e har b o r u n til th e s l a u g hte r h o us e ha s re c e i ve d al l fi sh .
Au st ral i s, wh i ch i s on e of t h e maj or produ cer s of salmon
At the s a m e time yo u a vo i d t he us e o f wa i t i n g cages i n
i n Ch i l e, ch ose 4 wai t i n g tan ks of a total of 4,000 c ubic
the s e a , a n d th is a l s o l e a d s to i n c re a s e d c on t rol an d
meters from M M C Fi rst Process. Th i s i s al m ost the same
biom a ss s e c u rity.
sy stem as del i vered to B remn es S eash ore.
The f is h w e lfa re yo u a c hi eve t h ro u g h i . a. correct
Sy stem sol u t i on s for su stai n abl e fi sh h andling from
temp e ra tu re
M M C Fi rst Process del i vers t h e qu al i ty t h e mar ket and
be fore
s l a u g hte r i n g ,
and
s u bsequ en t
f ille tin g o f th e f is h b e fo re i t i s i n r i g o r m o r t i s, gi ves a
respon si bl e su ppl i ers prefer.
super f re s h pro du c t .
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NORWEGIAN HERITAGE The ocean, and wild nature on the west coast of Norway has shaped a culture for pioneering and exploring since the pre-viking age. With the North Sea as highway to the world we understood that quality is a matter of life or death at sea. Our forefathers have passed on the knowledge through generations, creating a tradition for innovation. We been raised to only harvest what we need, and utilize everything that we harvest in a sustainable way. This is a heritage MMC First Process will pass on to the generations to come.
SUSTAINABLE FISH HANDLING
VACUUM PUMPING SYSTEM MMC First Process has a wide range of proven technology and smart innovative machinery solutions. These combinations make us to a unique total system supplier of fish handling systems. Our expertise is based on a close co-operation with our customers worldwide – We customize fish handling solutions to your requirements! MMC First Process has long experience as a total supplier of vacuum/pressure systems offshore and onshore, whether it concerns pelagic/white fish- or live fish solutions. Our vacuum systems are specially designed for fish transport in liquid & chilled processes- Chilled fish handling with care. The following properties are key to determine different types of vacuum system: Required capacity, available space and type of fish.
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PROPERTIES
ADVANTAGE
VALUE
• Fish handling with care
• Better logistics work flow
• Cost effectiveness solutions
• Solid and reliable solutions
• High flexibility solutions
• Reliable solution
• User friendly control and surveillance system.
• Space efficient solution
• Easy operation
| mmcfirstprocess.com
PALLETIZING SYSTEMS
MMC First Process is a complete and sustainable system supplier of automated palletizing systems. We offer a wide range of flexible systems solutions, consisting of standard machines or fully automated robotic solutions. Our systems are tailormade for the customers’ requirements, guaranteeing a good logistic workflow. We create solutions with automatic transport systems of empty pallets, finished wrapped pallets and full- or empty freezing racks. Our solutions eliminate tough and heavy work and minimize forklift driving. That is a sustainable palletizer solution!
PROPERTIES
ADVANTAGE
VALUE
• Flexible solutions
• Better logistics work flow
• Cost efficient Solutions
• High capacity solutions
• Better working environment
• Less manual works
• Space efficient solutions
• Tailormade systems
• Less fork lift driving
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RID PUMPING SYSTEM
MMC First Process RID pumping system is a new and innovative spiral pumping system. This sustainable pumping system is specially designed for gentle pumping of seafood in chilled water. During pumping the seafood is not in contact with any exterior environment except chilled water. Chilled water is a decisive factor in preservation of premium seafood quality. The MMC First Process RID pumping system has a wide range of applications and possibilities. The system offers long distance pumping, distribution of raw material, out bleeding of white fish, packing lines and filleting machines. The Pumping systems are scalable for the customers’ requirements regarding lifting height, capacity and type of fish. For example, our RID pumping system handles species like mackerel, herring, smolt, salmon, white fish and shrimp.
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PROPERTIES
ADVANTAGE
VALUE
• Low energy consumption
• Gentle pumping
• Space efficient solutions
• High capacity pumping
• Scalable design for different conditions
• Automatic and cost-efficient washing program
• Silent operation
• Hygienic Design
• Sustainable solution
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FREEZING SYSTEMS
MMC First Process has a long history delivering top quality freezing plants onboard fishing vessels. Today we offer efficient refrigeration plants based on natural refrigerants with low operating cost. We have a specially developed control system for refrigeration plants onboard fishing vessels. For plate freezers we offer automatic or manual defrosting systems. In all our freezing plants we include class approved ammonia detection systems. Sustainable solutions for cost-efficient high capacity production. .
PROPERTIES
ADVANTAGE
VALUE
• Effective capacity control
• Remote service control
• Low operation cost
• Robust design for tough environment
• Reliable freezing solutions
• Efficient freezing of products
• Scalable products to fit onboard the vessel
• high capacity
• Environmentally friendly
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TUB WASHING SYSTEMS
MMC First Process have a wide range of proven technology and smart innovative machinery. These combination make us to a unique supplier of customized Tub washing system. Our expertise is based on a close co-operation with our customers worldwide. We customize Tub Washing system according to the customers requirements! MMC First Process have long experience as a total supplier for different type of tub handling system including Tub Washing. Our system are always specially designed for a safe and accurate transport and washing of Tubs. The following properties has impact for different types of palletizing solutions: • Type/dimension of Tubs to be handled. • Available space • Type of Washing machine selected • Grade of automation wanted • Required capacity.
PROPERTIES
ADVANTAGE
VALUE
• Space efficient solution
• Safe and effective solutions
• Less downtime in production
• Handles different type of tubs
• Flexible relative to the type of Tubs
• Flexible
• Transport system with customized capacity
• Customized according to space and
• Customized capacit
environment
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TUNNEL FREEZING
MMC First Process has long experience with delivery of complete freezing systems for seafood. We deliver tailormade solutions in different sizes of efficient and powerful freezing tunnels. The systems are based on natural refrigerant NH3 and CO2. Our goal is to create energy-efficient systems that preserve product quality by freezing raw materials in a time efficient way. Our sustainable tunnel freezing systems can be installed in combination with a cold storage. This combination creates higher flexibility and capacity for freezing and storage. Our freezing systems are developed in close co-cooperation with our customers worldwide. We also supply cooling systems for cold storage.
PROPERTIES
ADVANTAGE
VALUE
• Customised MMC FP Control panel
• Remote service / internet connection
• Lower energy cost
• Specialized evaporator fan control
• Short defrost time = low energy transfer to cold store
• High quality product
• Tailormade solutions
• Flexible solutions
• Shorter freezing time
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FISH MEDICINE SYSTEM
MMC First Process is a supplier of Fish welfare and water quality monitoring system to the aquaculture industry. A complete and sustainable systems solution maintaining fish welfare and premium seafood quality. We know the importance of fish welfare during processing and handling of seafood. A correct treatment decides fish welfare and fish quality and the end value of the product. The H2O2 and Medicine systems enables an accurate dosing according to recommendations and by synchronization with the circulation system an accurate treatment time will be achieved. All at the same time measured by sensors that ensures the fish welfare. Our well proven Fish Medicine Systems have a range of fully automated options, customized to the customer’s requirements.
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PROPERTIES
ADVANTAGE
VALUE
• Compact unit
• Low installation cost
• Environmentally friendly
• Flexible systems
• Remote service/ internet connection
• High quality on chilled products
• Automated control system
• High capacity
• Fish welfare
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CARTON DISTRIBUTION SYSTEMS
MMC First Process Carton distribution system is a very fast and flexible system for both lids and bottoms and can be equipped with pneumatic pushers. We design complete carton systems for gluing machines and carton erectors. The open design make maintenance and regular operation easy. Service areas are strategically placed on the systems for making it easy to monitor the carton erecting process. The system has proven its ability out in the market and the feedback have been overwhelming due to the tailored deliveries. The system is designed to reduce manually handling. The design of the distribution system, the erecting system and the carton magazine combined with the easy access gives the personnel an easy task in operating this system.
PROPERTIES
ADVANTAGE
VALUE
• The system can be tailored to customers needs
• Compact and space efficient solution
• Reduced manual handling
• Interfaced to conveyor
• Fully automatic
• Easy to operate
• Low energy consumption
• Stabile and proven technology
• Flexible and scalable system
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RECEIVING AREA
MMC First Process has long experience as total supplier for pelagic processing plants. The raw materials are fragile products, demanding gentle handling during process. That’s why we offers a wide range of adjustable receiving systems, customized for our customers requirements. The distribution of fish from boat through weighing and grading can be done with vacuum pumps, traditional conveyors RID-pumps or hoppers. A combinations of several systems is also possible if requested. Receiving include a weighing of the total catch before the grading and future processing can start. Sustainable handling is always our highest priority during transport of seafood.
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PROPERTIES
ADVANTAGE
VALUE
• Handles different type of fish
• Gentle handling of fish
• Cost effective solutions
• Solid and reliable solutions
• High capacity systems
• Increased quality equals increased value
• Flexible solution for take care of the total catch
• Fully automatic system
• Energy efficient systems
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PALLET ORGANIZER
When the stacks with pallets arrive the factory, the pallets are stacked every other upside down To save space during transport The Pallet stacks must therefore be organized in the correct way and re stacked before they can used in the seafood production. The pallet organizer is a fully automatic machine, who remove all this heavy manual work This high capacity machine turn the pallets back to the correct position and stacking pallets in desired height The Pallet Organizer is consisting of two main parts, 1 x pallet organizer and 1 x pallet stacker Both can be a single standing machines or substitute the standard pallet magazine at an existing or new palletizer solutions For get rid of heavy manual work Both parts can be a single standing machines or substitute the standard pallet magazine at an existing or new palletizer solutions For get rid of heavy manual work.
PROPERTIES
ADVANTAGE
VALUE
• Compact and Space efficient solution
• Better logistics workflow
• Less Strain injure and repetitive works
• High Capacity 120 pallets / hour
• High flexibility solution
• Removes the heavy manual work
• Heavy design for though environments
• Easy access for service and maintenance
• Reliable and stabile automatic machine
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REFERENCES
– S U STA I N A B L E SYST E M S O L U T I O N S
MMC First Process history dates back to 1985 when MMC started delivery of equipment to fishing boats. In 2003 First Process was launched with their first delivery of processing equipment. Since then there have been more than a thousand deliveries to repeating customers worldwide. In 2017 the two companies merged and became the most complete supplier of sustainable fish handling systems in the market High quality system solutions from MMC First Process are built to last.
REFERENCES N O RT H S E A B A S I N
Aa s Mek Verksted AS Alexa n der Bu ch an Ltd Arc ti c Catch AS Ar tic Grou p AS Atla nt ic Daw n /A rctic Fis h Atla nt ic Daw n Seafood Aus tevoll Laksepakkeri AS Aus tevoll Lakseslakteri B a kkaf rost B ergen Fiskein du stri B la a lid B ra ndasu n d AS B remn es Seash ore AS B rødren e Sperre B øm meløy Mekan iske B å tbygg AS Ca ley Fish eries Ltd Ca s tletow n bere Fish ermen ’s C o-Op D enholm Seafoods Ltd. D o ms tein Ege r s u n d Seafood Ege s u n d Nor Eidsvik Skipsbyggeri Enniberg P /F F i s ke rstran d Verf t F i tj a r Mek. Verksted AS Fjo rdlaks Fjo rdlaks Aqu a AS F lekkefjord Slipp AS Fo s navaag Pelagic Fy lli n gen Mekan iske Glo ba l Fish Gr i eg Seafood Fin n mark Ha r s tad Mekan iske Verksted AS Ha vyard AS Ha vyard Sh ip Tech n ology AS Hi r ts hals Yards J. Ma r r Jo ha nsen Slip & Mek AS Ka r ls øybru ket AS Ka r m su n d Maritime Ka r s ten Flem AS Ka r s ten sen s Skibsvæ rf t A / S Killy begs Seafood Kimek AS Kleven Yard Ko ngsfjord Kvær n er K imek AS La r s n es Mekan iske AS La r s n es mekan iske verksted AS Le røy Midn or Le røy Norway Seafoods AS Le røy Sjøtroll Havbru k A s Ma a løy Seafood Ma i nstream / Cermaq Mo dulv Sjøset My klebu st Verf t AS Nergård Bø Ni ls Sperre No r s k Fisketran sport AS No r th bay Pelagic / Fresh Catch No r vegian Sh ipyard No r wegian Green Tech AS
Nova Sea Ocean Prod u ct s Par t red er i et Hop mar k Pel agi a / N or way Pel ag ic Pel agi c Freezi n g Ltd Per man or AS Premi er Fi s h Produ ct s Ron j a Stor m Ros tei n AS Rø r vi k Fi s kei n du s t r i Scof i s h Scot t i s h Fi s h er men H ar ve s t Seacon AS Sean Ward Ltd SG Fi n an s AS Si mek AS Sk u de Fr y s er i Sl akter i et Sl i p en M ekan i s ke AS Sol s t ran d AS Sol u n d Ver f t Stadyard AS Sø l vt ran s A s Tei n es kj ær AS Tor s h avn Tron dh ei m Ver f t AS U l van s h i p AS Vard Grou p AS Vard Grou p AS avd A u k ra Vard Grou p AS avd B ra t tva a g Vard Grou p AS avd Søv ik n e s V i ken co V i komar Vol d n es Sh i p Yard . Waag l an d B åt bygger i AS Wes t C on .
REMAINING EUROPE
A . & L . H oek man b.v. A s mar Tal cah an o A s t i l l eros A r mon S. A A s t i l l eros d e M u r u eta A s t i l l eros Gon d an S. A A s t i l l eros Zamakon a S. A. C emre M ar i n En dü s t r i A .S C emre Sh i pyard Len i n grad Sh i pyard PEL L A L LC Nord Pi l g r i m Trade Open J SC Len i n grad Sh ipya rd Pe l l a PJ SC M u r man s k Trawl F l e e t Pol an d Sh i pyard Pol an d yard Pol t ramp Yard Pol an d Pol t ramp Yard S. A . Samh en t i r / HB Gran di Si l d ar vi n n s l an Ter s an Sh i pyard U l j an i k Sh i pyard V i ss er Den H el d er Vy b org Sh i pyard Zamacon a - Spai n Özata Sh i pyard
ASIA/OSEANIA
Ara n o Aw oza D a iic h i N a m u ra Dusung E X Tra d in g Co rp o ra t io n Ltd . F u j ita Te k ko s h o G re a t B e a r Ka n eya m a M iu raya N a b ej y u N a ka m u ra T H Y M S & CO., LT D. Yo s h i Te c h We s te rn M a rin e S h ipya rd Ltd
N O RT H A M E R I C A
Al a b a m a At l a n t ic F ro s t S e a fo o d s Ca p e S e a fo o d Lu n d M a rr Pe l a g ic s Lu n d s F is h e rie s M a rr Pe l a g ic s U S A S u n b e a m F is h in g
SOUTH AMERICA
An d e s a An d e s a d e Pa ita An d in a D e D e s a rro l l o An d e s a As m a r S h ipya rd Ch il e Au s t ra l is M a r S .A. Au s t ra l is S e a fo o d s B l u e Wa ve M a rin e Pe ru Co p e in ca CPT E m p re s a s M a rit im a s S .A. Exa l m a r Fo o d c o rp N a v ie ra O rca Ch il e S : A Pa c if ic F is h in g G ro u p Pe s q u e ra Ca m a n c h a ca Pe s q u e ra Ca p ric o rn io Pe s q u e ra Co n g e l a d o s D e l E q u a d o r Pe s q u e ra D ia m a n te Pe s q u e ra H ayd u k P ro c e s a d o ra Po s o rj a P ro p o s o rj a S o c ie d a d Pe s q u e ra La n d e s S .A. S o u t h Pa c if ic Ko rp Tra n s m a rin a
AFRICA
F rig o Ad n a n e Is l a n d S e a fo o d Seph
SUSTAINABLE FISH HANDLING We are transforming the seafood industry by offering complete and sustainable system solutions for the handling, processing and cooling of fish to the seafood industry.
Brazil
AQUACULTURE
WELL BOATS
LAND BASED FARMING
HOLDING TANKS
SERVICE AND AFTERSALES
WILD CATCH
PELAGIC FISHING VESSELS
ONBOARD PROCESSING
V _0 3
SERVICE 24/7, +47 700 83 911
mmcfirstprocess.com
PELAGIC ONSHORE
Published on Jun 15, 2020