ENABLING SUSTAINABLE FISH HANDLING – Handling, processing and cooling of fish to the seafood industry Tel: +47 70 08 39 00 info@mmcfp.no mmcfirstprocess.com
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MMC First Process is a Norwegian company. We are transforming the seafood industry by offering complete and sustainable system solutions for the handling, processing and cooling of fish to the seafood industry, onshore, onboard and in aquaculture – worldwide.
The expertise of the 190 employes offers a unique combination of competence within the industry, and this is why we say MMC First Process – A complete game changer. This pooling of specialist expertise makes us a complete supplier of advanced and sustainable system solutions for the handling, processing and cooling of fish to the seafood industry- and this is THE POWER IN ONE! TRANSFORMING THE SEAFOOD INDUSTRY BY SUSTAINABLE SOLUTIONS
The nature and surroundings at the coast of Norway have created a culture for pioneering. “
Our forefathers taught us to harvest what we needed and to utilizing everything that we harvested. Through generations we have been pioneers in harvesting from the ocean. Here at the pure and harsh westcoast of Norway we have lived by and harvested from nature. And that’s why we love to think, act and live sustainable lives. It`s in our DNA. We have all a responsibility for the generations to come, that is why we spend lots of time and effort in developing state of the art technology that improves fish safety, food quality with increased profitability and system solutions within fish handling, processing and cooling. We are proud to say; MMC First ProcessEnabling sustainable fish handlingit`s in our nature.
ENABLING SUSTAINABLE FISH HANDLING
Member of:
| mmcfirstprocess.com6 FISHENABLINGSUSTAINABLEHANDLINGCONTENT/SYSTEM SOLUTIONS BY MMC FIRST PROCESS SUSTAINABLE FISH HANDLING ENERGYAQUACULTUREEFFICIENCY SYSTEMS WILD AFTERMARKETCATCH & SERVICE WASHING SYSTEM OXYGEN AND OZONE SYSTEMS TANK SYSTEMS FISH WELFARE AND WATER QUALITY MONITORING CIRCULATIONFISHMOBILEMOVABLESURVEILLANCESYSTEMSYSTEMBULKHEADSYSTEMSENSILAGESYSTEMTRANSPORTSYSTEMS&WATERTREATMENT SYSTEM MAIN CONTROL SYSTEM GRADING PALLETRECEIVINGCARTONFISHTUNNELTUBFREEZINGRIDPALLETIZINGVACUUMRSWDISTRIBUTIONPACKINGPROCESSINGSYSTEMSSYSTEMSLINESYSTEMSSYSTEMSSYSTEMSPUMPINGSYSTEMSYSTEMSPUMPINGSYSTEMSYSTEMSWASHINGSYSTEMSFREEZINGMEDICINESYSTEMDISTRIBUTIONSYSTEMSAREAORGANIZER segments systems 1614121004 47464544434241403938343332302928272625242322201918
7 RONJA AUSTRALISKONGSFJORDSTORMSEAFOODS CHILE NORWEGIAN SUSTAINABLEHERITAGESYSTEM SOLUTIONS references 4836353121
| mmcfirstprocess.com8 AQUACULTURE AquacultureWellboat processing Stun and bleed vessel Land based farming Closed cage farming Holding tank WILD CATCH Pelagic fishing vessel Pelagic processing White fish vessel SEGMENTS ENERGY EFFICIENCY SYSTEMS EnergyCooling
9 AFTERMARKET & SERVICE Spare UpgradeServiceparts24/7and rebuild GLOBAL FOCUS Norway and North Sea area Chile,IcelandPeru and Ecuador Japan, Korea West Africa USA, Canada Our purpose is to work together to make our customers the best in the world at handling, processing and cooling the sea’s most important food resources effectively, sustainably and carefully.
AQUACULTURE It´s all about fish welfare We develop fish processing systems that handle fish gently, to avoid damage and reduce stress –and ensures high quality products. “ AquacultureWellboat processing Stun and bleed vessel Land based farming Closed cage farming Holding tank
The most common way to cool the seafood is to use a refrigerator machinery. This machinery also creates a lot of heat which can be utilized instead of wasted. MMC First Process can provide consultancy services, system design, equipment delivery, commissioning and after service within energy systems. Our highly competent staff will help throughout the whole process from planning to operation.
“ EnergyCooling
12 ENERGY EFFICIENCY SYSTEMS
In the sea food industry, from harvesting to table, we need thermal energy in form of cooling and heating. Cooling to preserve the food and heating in the process to make the seafood ready for table.
13 Refrigerator/freezerChillerAir-conditionMachinerysystem Hot FishSeafoodHVwaterACprocessingfarmingprocess Power grid Solar power Wind power Biogas/Diesel gen. Thermal storage Hydrogen Battery Thermal storage Fuel Energycell Efficiency System
WILD CATCH It´s all about fish welfare We develop fish processing systems that handle fish gently, to avoid damage and reduce stress –and ensures high quality products. “ Pelagic fishing vessel Pelagic processing White fish vessel
16 AFTERMARKET & SERVICE Spare UpgradeServicePreventivepartsmaintenanceagreementsandrebuildofhardware and software Onsite service work Service phone 24/7: +47 700 83 911
For our customers safety we can offer tailor-made service agreements. The wide range of service level agreements is set according to customer needs. Even if the equipment is well maintained, problems can occur. We offer a wide range of spare parts and services. In critical situations we know that time is of essence, and we will do our outmost to reduce or avoid Wedowntime.atMMC First Process will always be a trusted partner. FISHENABLINGSUSTAINABLEHANDLING
| mmcfirstprocess.com18 MMC First Process has long experience as a total supplier for washing systems. We offer tailormade automatic systems for flushing, soap dosage and pipe cleaning. Our automatic washing solutions ensure good hygiene routines with high quality washing. Manual washing of storage tanks is tough, time-consuming and risky. With our washing systems the task can be substituted with rotating or static washing machines and nozzles, supplied with use of water, soap and pressure air for effective cleaning. Common areas for automatic washing includes biomass tanks, dewatering tanks, holding tanks and pipe systems. WASHING SYSTEM PROPERTIES • Robust design • Automatic washing program Space efficient ADVANTAGE • Flexible solutions • Efficient results High quality washing VALUE • Less manual work • Sustianble system Less injuries
MMC First Process have long experience as a total supplier of oxygen and ozone system. SYSTEMS
MMC First Process offers a range of oxygen gas generators to be installed onsite for all industrial oxygen applications. You can produce your own oxygen on demand, which eliminates the need of liquid oxygen supply or filled MMCcylinders.First Process offers a range of ozone generators used for disinfection of pipes and tanks on fishing vessels, wellboats, hatchery, processing plant on shore and aquaculture in general. Injecting ozone into water is a method of disinfection and cleaning that provides unparalleled results for the elimination of bacteria in water and wastewater. It also improves profitability and boosts environmental protection. With ozone there’s no need of chemicals to keep tanks, pipelines, gratings, surfaces and RSW systems clean. A correctly designed cleaning and disinfection plant is rational in use, efficient and has low operating costs. Ozone can also be utilised in combination with other cleaning methods.
PROPERTIES • On-site generators allow for an uninterrupted supply of gas where and when you need it. • Energy saving • Environmentally friendly ADVANTAGE • Increases the effectivity of removing pollutants • Environmentally safe • Higher quality VALUE • Adding ozone directly into the water increases the effectivity of removing pollutants. • Faster growth rates • Increased Fish welfare
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OXYGEN AND OZONE
The MMC First Process “tank system” defines all details regarding the fishtank. The tank design is critical for achieving good fish health, and MMC First Process focuses on optimal circulation and an even distribution of oxygen throughout the entire tank. To quality assure that the geometry, position of inlet(s), outlet(s) etc. are optimal, CFD analysis are completed to analyse the fluid flows. The tank system is also the interface for the movable bulkhead system.
TANK SYSTEMS PROPERTIES • Different sizes and shapes • Both onshore and well-boat solutions • Increased fish welfare ADVANTAGE • Innovative design, based on years of experience • Easier to clean and maintain • Less strain for the fish VALUE • Optimal circulation • Optimal distribution of oxygen • Excellent fish welfare
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FISHENABLINGSUSTAINABLEHANDLING
RONJA STORM - REFERENCES
MMC First Process looks forward to follow this grand lady for service and maintenance during many productive years on the coast of Tasmania.
The vessel is equipped with a complete system solution for fish handling and fish welfare and water quality monitoring system from MMC First Process. Our main focus is design and implementing turn key solutions for fish handling. Water quality systems from MMC First Process provide fish welfare, biomass security and quality.
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MMC First Process have years of experience in supplying complete systems for wellboats. Together with our long lasting and trusted customer Sølvtrans, we are proud to receive positive feedbacks from fish farmers about meeting their highest fish welfare requirements. Ronja Storm even set an unofficial world record of 729 tons of Atlantic Salmon, the customer claims. With 7450m3 of fish hold volume, Ronja Storm was by far the biggest wellboat when she was delivered in 2019.
The vessel is designed for loading and unloading by under- and over-pressure, securing smooth transition of fish between tanks without any mechanical pumping. Straining the water off and making the vessels water supply a single source, resulting in zero water pollution. Every drop of water from the huge fish holds are filtered before UV-treatment to clean the water before pumping it back to the sea.
| mmcfirstprocess.com22 MMC First Process is a supplier of Fish welfare and water quality monitoring system to the aquaculture industry. A complete and sustainable systems solution maintaining fish welfare and premium seafood quality. We know the importance of fish welfare during processing and handling of seafood. A correct treatment decides fish welfare and fish quality as wll as the end value of the product. The fish welfare and water quality monitoring systems enable the operator to take proper actions to ensure the fish welfare. Our well proven water quality monitoring systems have a range of fully automated options, customized to the customer’s requirements. FISH WELFARE AND WATER QUALITY MONITORING SYSTEM PROPERTIES • Compact unit • Flexible Automatedsystemscontrol system ADVANTAGE • Low installation cost • Remote service/ internet connection High capacity VALUE • Environmentally friendly • High safety and quality products Fish welfare
of components developed
quality systems,
MMC First Process works in close collaboration with experienced vendors and producers that understand our client’s expectation regarding quality and function. A combination exclusively for us, together with off-the-shelf hardware, enables MMC First Process to deliver high tailored to the of use. Our long experience as a total supplier for live fish pelagic fish us
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carriers,
applications
holding facilities, makes
vessels and
a trusted collaborator for every step throughout the project. SURVEILLANCE SYSTEM PROPERTIES • State of the art submerged LED lightning, controlled by MMC First Process Main Control System • High end submerged CCTV cameras, with technology adapted from ROV market • High end CCTV cameras with a wide range of options (IP degrees, functionality etc.) • Server and recording • User stations with a wide range of solutions. ADVANTAGE • Tailor made with in-depth knowledge for operation in these environments • Integration with MMC First Process Main Control System • High flexibility solutions • Supreme quality components VALUE • Part of total (complete) system delivery • A collaborator that knows the application • State-of-the-art user interface
MMC First Process movable bulkhead system builds on reliable high technology for the purpose of transporting live fish between tanks or out of the tanks. The Movable bulkhead system is located inside the fish tank. Our systems can be installed inside well-boats or onshore waiting tanks. A sustainable solution designed to ensure best possible fish welfare. Created to decrease the level of stress throughout the process chain. A stress-free fish retains maximum quality from catch to customer. In general, the live fish tanks are either rectangular (longitudinal) or circular shaped. The longitudinal movable bulkhead moves horizontally through the tank and is perforated to let water flow through it as it displaces the fish towards the suction nozzle. When the main movable bulkhead is in its end position, two smaller auxiliary bulkheads (respectively transverse and vertical bulkheads) help to vacate the tank entirely.
MOVABLE BULKHEAD SYSTEMS PROPERTIES • Robust design • Fully automated • Scalable solutions ADVANTAGE • High flexibility • High reliability • Innovative desig VALUE • Less manuel work • Stress free equals higher quality • Safe and gentle vacating of fish
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A mobile system that conserve the dead fish quickly and secure when/if an outbreak of a disease occurs, or a deadly algae invasion happens.
MOBILE ENSILAGE SYSTEM PROPERTIES • Sea 20” HC container double doors. insulation of walls and ceilings • Heavy design for though environments • Robust and reliable design in stainless steel ADVANTAGE • Mobile and flexible • Run by one person (supervision) • For permanent installation and mobile use VALUE • Making value out of dead fish by making ensilage • Cost efficient Solutions • The hole prosses done in one container
The system has a high capacity, with automatic acid dosing. The bin tipper with electrical cable for chain heating, ensuring that the bin tipper will function on ruff winter conditions. The system can run round the clock, and ensilage is automatically pumped into a vehicle or boat that carries it to the onshore receiving facilities. MMC First Process also offers its own transport/storage containers. These containers have an integrated storage tank with a circulation pump to ensure that the mass is well mixed, and the same pump can be used to pump silage into the receiving facility’s storage tanks as needed. MMC First Process mobile ensilage system is highly flexible and scalable and can be easily transported by boat or vehicle to where it is needed.
The system is run automatically. This will reduce the possibility of improper use or accidents caused by human failure Good access to heat, as well as heat recovery from surrounding equipment, will ensure that the autolysis process is started quickly inside the 10m3 storage tank.
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| mmcfirstprocess.com26 MMC First Process provides the best possible system solution for fish handling and transportation. Our customized solutions are designed to maintain fish welfare and protect our customers values. We offer a wide range of proven technology and smart innovative design system solutions. These combinations make us to a unique total system supplier of fish handling systems. Our expertise is based on a close co-operation with our customers Weworldwide.customize fish transport solutions for increased fish welfare, to your requirements. MMC First Process has long experience as a total supplier of fish transport systems offshore and onshore, both within pelagic/white fish- and farmed fish solutions. FISH TRANSPORT SYSTEMS PROPERTIES • Fish handling with care • Solid and reliable solutions Reliable solution ADVANTAGE • Better logistics work flow • High flexibility solutions Space efficient solution VALUE • Cost effectiveness solutions • Customized for fish welfare Protects you values
27 MMC First Process transforms the seafood industry by offering complete and sustainable system solutions. Fish welfare and sustainable handling of raw materials has always been our highest priority. High quality water is important maintaining premium quality raw materials. We customize our water treatment systems for your Therequirements.mainpurpose of a MMC First Process circulation system is to maintain fresh, oxygenated water inside storage and waiting tanks. Water quality is monitored to keep it within the given requirements of oxygen content (O2), carbon dioxide content (CO2), acidity of the water (pH), oxidation/reduction potential (disinfection effectORP), Nitrogen, total gas in the water and salinity. CIRCULATION & WATER TREATMENT SYSTEM PROPERTIES • Systems with high efficiency factor • Flexible and scalable systems • Designed for easier cleaning and maintenance ADVANTAGE • Better fish quality • Sustainability systems High capacity VALUE • Increased seafood value • Production efficiency • Sustainable processing solutions
| mmcfirstprocess.com28 MMC First Process delivers a state-of-the-art PC based automation system to control and to monitor in real time our fish handling and refrigeration systems onboard. This is obtained by an intuitive graphical user interface and use of I/O cabinets collecting data from sensors throughout the vessel and means to regulate valves. Our long experience with smart innovative main-control systems has made us a world leader in the area of automated systems. User-friendly systems have our highest priority while taking care of fish welfare with operational ease. The systems can be remotely supported and updated from MMC First Process headquarter if required. MAIN CONTROL SYSTEM PROPERTIES • Scalable system • Continuous monitoring system User-friendly interface ADVANTAGE • Easy online support • High Increasedflexibilitycontrol of fish welfare VALUE • Less manual work • Less downtime while operation Better utilization of factory equipment
29 MMC First Process offers a wide range of proven grading machines and smart innovative grading systems. Our wellknown high capacity grading systems have been market leading worldwide for several decades, and are installed and operated on pelagic processing plants, wellboats and factory trawlers worldwide. Our sustainable grading solutions are flexible and scalable, customized for the customer’s requirements. As well as high capacity grading systems, we have wide experience with reliable pre-grading and manual grading systems. These systems can be electric or manual adjusted. Our vast experience creates value for our customers GRADING SYSTEMS PROPERTIES • Compact grading solutions • Robust and reliable design Saleable systems for the customer’s requirement ADVANTAGE • Highly adjustable • High capacity grading User-friendly VALUE • More correctly grading of the fish • Increased utilization of biomass Less manual operation
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PROCESSING SYSTEMS PROPERTIES • Space efficient solution • Handle gently different types and size of fish • Solid and reliable solutions ADVANTAGE • Good utilization of the raw material. • Better logistics work flow. High HSE solutions. VALUE • Less strain injury • Minimize though and heavy works Cost effectiveness solutions
MMC First Process has long experience as a total supplier of processing systems. Our process lines are specially designed for gentle and sustainable handling of the product, from raw material to final product. Our sustainable processing lines take well care of the main products as well as leftover raw materials. Efficient processing systems create value for our customers. Our unique expertise within refrigeration, handling and processing positions us as the preferred total supplier for processing systems. MMC First Process offers a wide range of solutions within filleting and head & gut. Our systems are always customized for the customers’ requirements, based on required capacity, grade of automation, type of fish and available space.
Lerøy Havfisk primary design criterion is based on supreme fish quality. Lerøy Havfisk is engaged in building vessels in Norway to preserve and strengthen the unique competence regarding construction and production of fishing vessels.
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The vessel is a combined HG and shrimp trawler, designed with innovative solutions for transportation of biomass, thanks to the newly developed RID pump technology delivered by MMC First Process. The pumping system increases efficiency and biomass security.
MMC First Process – Sustainable fish handling –It´s in our nature.
MMC First Process is a Norwegian supplier with long traditions regarding sustainable fish handling. We know what is required to satisfy the demands of quality, and are proud to have delivered a state-of-the-art factory onboard MS Kongsfjord. The vessel has just completed its first trip with excellent reports. The fish factory have delivered supreme quality with quantities above 80 tons per day.
MMC First Process is recognized as a complete system supplier of integrated solutions for handling and processing of fish, rest materials and silage. Our products are built to last, with supreme quality optimized for seamless operations in the toughest conditions on the planet. The intention of the new design was to increase costand production efficiency, as well as fish quality in a sustainable operation.
KONGSFJORDFISHENABLINGREFERENCESSUSTAINABLEHANDLING
| mmcfirstprocess.com32 MMC First Process have a wide range of proven technology and smart innovative machinery. These combination make us to a unique total system supplier of customized packing line solutions. Our expertise is based on a close cooperation with our customer worldwide – We customize packing solutions to your requirements! MMC First Process have long experience as a total supplier for totally manual packing lines to high capacity fully automated packing lines. Our packing lines is always special designed for sustainable handling of the raw material, such as example fillets and round fish. The following properties has impact for different types of packing solutions: • Grade of automation • Required capacity • Available number of worker labors • Available space • Type of fish PACKING LINE SYSTEMS PROPERTIES • Space efficient solution • Handle different type of boxes and lids Solid and reliable solution ADVANTAGE • Better logistics work flow • High flexibility solutions High HSE solutions VALUE • Less strain injury • Minimize though and heavy works Cost effectiveness solutions
33 MMC First Process long experience in fish handling have resulted in a wide range of solutions that can be tailored to the needs and demands of the customer. Flexibility, hygiene, sustainable handling and efficiency are always a priority. Our expertise is based on a close co-operation with our customers worldwide. The distribution of seafood can be done with RID pumps, vacuum pumps and traditional conveyors. Or in a combination of several systems creating the best solution in each case. Our systems are specially designed for sustainable handling of raw materials while lowering labor cost. DISTRIBUTION SYSTEMS PROPERTIES • Space efficiency • Sustainable fish handling Solid and reliable solutions ADVANTAGE • Better logistics and fish flow • Highly Designedflexibilityforeasy cleanin VALUE • Cost efficiency • Minimum work strain High quality products
| mmcfirstprocess.com34 MMC First Process is a total supplier of refrigerated sea water (RSW) systems with a wide capacity range based on natural refrigerant. A complete and sustainable systems solution maintaining premium seafood quality. We know the importance of a chilled raw material during processing and handling of seafood. A correct temperature decides fish quality and the end value of the product The RSW units provide perfect water temperature control +/- 0,1`C, and wide capacity control with frequency converts. The RSW system can be delivered with sensors that detect salt content and regulate the evaporation temperature according to salt content. Our well proven RSW systems have a range of fully automated options, customized to the customer’s requirements. RSW SYSTEMS PROPERTIES • Compact unit • Flexible Automatedsystemscontrol system ADVANTAGE • Perfect temperature control • Remote service/ internet connection High capacity VALUE • Environmentally friendly • High quality on chilled products Low installation cost
-AUSTRALISWAITINGTANKSONSHORE
“SALMA” is today one of the world`s most famous brands within the seafood industry. This due to technology from MMC First Process and scientists from Bremnes Seashore. MMC First Process mission is to make our customers the best in the world in regards of handling, processing and cooling of the sea`s most important food resources in an effectively, sustainably and carefully Ourmanner.customers can, by use of waiting tanks, be assured that this is the most sustainable way to handle and make the best raw material for round fish and filleting.
Australis, which is one of the major producers of salmon in Chile, chose 4 waiting tanks of a total of 4,000 cubic meters from MMC First Process. This is almost the same system as delivered to Bremnes Seashore. System solutions for sustainable fish handling from MMC First Process delivers the quality the market and responsible suppliers prefer.
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Bremnes Seashore is recognized for the fantastic quality of the SALMA products. This is due to increased fish welfare in the waiting tanks and to the gentle handling of the raw material. Ensuring good water quality control thru regularly checking the oxygen saturation and temperature secures that the salmon will recover faster after being pumped from the wellboat. When using waiting tanks, the wellboat pumps the fish into the waiting tanks, and can then leave the harbor. This means that the wellboat does not have to stay in the harbor until the slaughterhouse has received all fish. At the same time you avoid the use of waiting cages in the sea, and this also leads to increased control and biomass security. The fish welfare you achieve through i.a. correct temperature before slaughtering, and subsequent filleting of the fish before it is in rigor mortis, gives a super fresh product.
The ocean, and wild nature on the west coast of Norway has shaped a culture for pioneering and exploring since the pre-viking age. With the North Sea as highway to the world we understood that quality is a matter of life or death at sea. Our forefathers have passed on the knowledge through generations, creating a tradition for innovation. We been raised to only harvest what we need, and utilize everything that we harvest in a sustainable way. This is a heritage MMC First Process will pass on to the generations to NORWEGIANcome.
HERITAGE
FISHENABLINGSUSTAINABLEHANDLING
MMC First Process has long experience as a total supplier of vacuum/pressure systems offshore and onshore, whether it concerns pelagic/white fish- or live fish solutions. Our vacuum systems are specially designed for fish transport in liquid & chilled processes- Chilled fish handling with care. The following properties are key to determine different types of vacuum system: Required capacity, available space and type of fish.
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MMC First Process has a wide range of proven technology and smart innovative machinery solutions. These combinations make us to a unique total system supplier of fish handling systems. Our expertise is based on a close co-operation with our customers worldwide – We customize fish handling solutions to your requirements!
VACUUM PUMPING SYSTEM PROPERTIES • Fish handling with care • Solid and reliable solutions User friendly control and surveillance system. ADVANTAGE • Better logistics work flow • High flexibility solutions Space efficient solution VALUE • Cost effectiveness solutions • Reliable solution Easy operation
39 MMC First Process is a complete and sustainable system supplier of automated palletizing systems. We offer a wide range of flexible systems solutions, consisting of standard machines or fully automated robotic solutions. Our systems are tailormade for the customers’ requirements, guaranteeing a good logistic workflow. We create solutions with automatic transport systems of empty pallets, finished wrapped pallets and full- or empty freezing racks. Our solutions eliminate tough and heavy work and minimize forklift driving. That is a sustainable palletizer solution! PALLETIZING SYSTEMS PROPERTIES • Flexible solutions • High capacity solutions • Space efficient solutions ADVANTAGE • Better logistics work flow • Better working environment • Tailormade systems VALUE • Cost efficient Solutions • Less manual works • Less fork lift driving
MMC First Process RID pumping system is a new and innovative spiral pumping system. This sustainable pumping system is specially designed for gentle pumping of seafood in chilled water. During pumping the seafood is not in contact with any exterior environment except chilled water. Chilled water is a decisive factor in preservation of premium seafood quality.
PROPERTIES • Low energy consumption • High capacity pumping Silent operation ADVANTAGE • Gentle pumping • Scalable design for different conditions Hygienic Design VALUE • Space efficient solutions • Automatic and cost-efficient washing program Sustainable solution
RID PUMPING
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The MMC First Process RID pumping system has a wide range of applications and possibilities. The system offers long distance pumping, distribution of raw material, out bleeding of white fish, packing lines and filleting machines. The Pumping systems are scalable for the customers’ requirements regarding lifting height, capacity and type of fish. For example, our RID pumping system handles species like mackerel, herring, smolt, salmon, white fish and shrimp. SYSTEM
41 MMC First Process has a long history delivering top quality freezing plants onboard fishing vessels. Today we offer efficient refrigeration plants based on natural refrigerants with low operating cost. We have a specially developed control system for refrigeration plants onboard fishing Forvessels.plate freezers we offer automatic or manual defrosting systems. In all our freezing plants we include class approved ammonia detection systems. Sustainable solutions for cost-efficient high capacity production. . FREEZING SYSTEMS PROPERTIES • Effective capacity control • Robust design for tough environment • Scalable products to fit onboard the vessel ADVANTAGE • Remote service control • Reliable freezing solutions • high capacity VALUE • Low operation cost • Efficient freezing of products • Environmentally friendly
| mmcfirstprocess.com42 MMC First Process have a wide range of proven technology and smart innovative machinery. These combination make us to a unique supplier of customized Tub washing system. Our expertise is based on a close co-operation with our customers worldwide. We customize Tub Washing system according to the customers requirements! MMC First Process have long experience as a total supplier for different type of tub handling system including Tub Washing. Our system are always specially designed for a safe and accurate transport and washing of Tubs. The following properties has impact for different types of palletizing solutions: • Type/dimension of Tubs to be handled. • Available space • Type of Washing machine selected • Grade of automation wanted • Required capacity. TUB WASHING SYSTEMS PROPERTIES • Space efficient solution • Handles different type of tubs Transport system with customized capacity ADVANTAGE • Safe and effective solutions • Flexible relative to the type of Tubs Customized according to space and environment VALUE • Less downtime in production • CustomizedFlexible capacit
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MMC First Process has long experience with delivery of complete freezing systems for seafood. We deliver tailormade solutions in different sizes of efficient and powerful freezing tunnels. The systems are based on natural refrigerant NH3 and CO2. Our goal is to create energy-efficient systems that preserve product quality by freezing raw materials in a time efficient way. Our sustainable tunnel freezing systems can be installed in combination with a cold storage. This combination creates higher flexibility and capacity for freezing and storage. Our freezing systems are developed in close co-cooperation with our customers worldwide. We also supply cooling systems for cold storage.
TUNNEL FREEZING PROPERTIES • Customised MMC FP Control panel • Specialized evaporator fan control • Tailormade solutions ADVANTAGE • Remote service / internet connection • Short defrost time = low energy transfer to cold store • Flexible solutions VALUE • Lower energy cost • High quality product • Shorter freezing time
| mmcfirstprocess.com44 MMC First Process is a supplier of Fish welfare and water quality monitoring system to the aquaculture industry. A complete and sustainable systems solution maintaining fish welfare and premium seafood quality. We know the importance of fish welfare during processing and handling of seafood. A correct treatment decides fish welfare and fish quality and the end value of the product. The H2O2 and Medicine systems enables an accurate dosing according to recommendations and by synchronization with the circulation system an accurate treatment time will be achieved. All at the same time measured by sensors that ensures the fish welfare. Our well proven Fish Medicine Systems have a range of fully automated options, customized to the customer’s requirements. FISH MEDICINE SYSTEM PROPERTIES • Compact unit • Flexible Automatedsystemscontrol system ADVANTAGE • Low installation cost • Remote service/ internet connection High capacity VALUE • Environmentally friendly • High quality on chilled products Fish welfare
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MMC First Process Carton distribution system is a very fast and flexible system for both lids and bottoms and can be equipped with pneumatic pushers. We design complete carton systems for gluing machines and carton erectors. The open design make maintenance and regular operation Serviceeasy. areas are strategically placed on the systems for making it easy to monitor the carton erecting process. The system has proven its ability out in the market and the feedback have been overwhelming due to the tailored Thedeliveries.system is designed to reduce manually handling. The design of the distribution system, the erecting system and the carton magazine combined with the easy access gives the personnel an easy task in operating this system.
CARTON DISTRIBUTION SYSTEMS PROPERTIES • The system can be tailored to customers needs • Interfaced to conveyor • Low energy consumption ADVANTAGE • Compact and space efficient solution • Fully automatic • Stabile and proven technology VALUE • Reduced manual handling • Easy to operate • Flexible and scalable system
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MMC First Process has long experience as total supplier for pelagic processing plants. The raw materials are fragile products, demanding gentle handling during process. That’s why we offers a wide range of adjustable receiving systems, customized for our customers requirements. The distribution of fish from boat through weighing and grading can be done with vacuum pumps, traditional conveyors RID-pumps or hoppers. A combinations of several systems is also possible if requested. Receiving include a weighing of the total catch before the grading and future processing can start. Sustainable handling is always our highest priority during transport of seafood.
RECEIVING AREA
PROPERTIES • Handles different type of fish • Solid and reliable solutions Flexible solution for take care of the total catch ADVANTAGE • Gentle handling of fish • High capacity systems Fully automatic system VALUE • Cost effective solutions • Increased quality equals increased value Energy efficient systems
47 When the stacks with pallets arrive the factory, the pallets are stacked every other upside down To save space during transport The Pallet stacks must therefore be organized in the correct way and re stacked before they can used in the seafood production. The pallet organizer is a fully automatic machine, who remove all this heavy manual work This high capacity machine turn the pallets back to the correct position and stacking pallets in desired height The Pallet Organizer is consisting of two main parts, 1 x pallet organizer and 1 x pallet stacker Both can be a single standing machines or substitute the standard pallet magazine at an existing or new palletizer solutions For get rid of heavy manual work Both parts can be a single standing machines or substitute the standard pallet magazine at an existing or new palletizer solutions For get rid of heavy manual work. PALLET ORGANIZER PROPERTIES • Compact and Space efficient solution • High Capacity 120 pallets / hour • Heavy design for though environments ADVANTAGE • Better logistics workflow • High flexibility solution • Easy access for service and maintenance VALUE • Less Strain injure and repetitive works • Removes the heavy manual work • Reliable and stabile automatic machine
SERVICE PHONE 24/7: +47 700 83 911
FISHENABLINGSUSTAINABLEHANDLING
MMC FIRST PROCESS history dates back to 1985 when MMC started delivery of fish handling equipment to fishing boats. In 2003 First Process was launched with their first delivery of processing equipment. Since then there have been more than a thousand deliveries to repeating customers worldwide. In 2017 the two companies merged and became the most complete supplier of sustainable fish handling systems in the market High quality fish handling system solutions from MMC FIRST PROCESS are built to last.
REFERENCES from our customers worldwide
HarstadGriegGlobalFyllingenFosnavaagFlekkefjordFjordlaksFjordlaksFitjarFiskerstrandEnnibergSkipsbyggeri P/FVerft Mek.VerkstedASAquaASSlippASPelagicMekaniskeFishSeafoodFinnmarkMekaniskeVerksted
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REFERENCES NORTH SEA BASIN Aas Mek Verksted AS Alexander Buchan Ltd Arctic Catch AS Artic Group AS Atlantic Dawn /Arctic Fish Atlantic Dawn Seafood Austevoll Laksepakkeri AS Austevoll
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ENABLING SUSTAINABLE FISH HANDLING mmcfirstprocess.com We are transforming the seafood industry by offering complete and sustainable system solutions for the handling, processing and cooling of fish to the seafood industry. V_07 AQUACULTURE AquacultureWellboat processing Stun and bleed vessel Land based farming Closed cage farming Holding tank WILD CATCH Pelagic fishing vessel Pelagic processing White fish vessel SERVICE & AFTERSALES Spare UpgradeServiceparts24/7and rebuild GLOBAL FOCUS Norway and North Sea area Chile,IcelandPeru and Ecuador Japan, Korea West Africa USA, Canada SEGMENTS ENERGY EFFICIENCY SYSTEMS EnergyCooling
