Sumi Dual Mill
DFC Type Inserts Application High Speed / Light Cutting General Purpose Cutting Rough Cutting
Coated Carbide P M P P M M P P M M
K
M
K
M
P M
S S
M M
Cat. No. XNMU 060604 PNER-L 060608 PNER-L XNMU 060604 PNER-G 060608 PNER-G 060612 PNER-G 060616 PNER-G XNMU 060608 PNER-H 060612 PNER-H 060616 PNER-H
K
S
S
S
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300
K
Steel Stainless Steel Cast Iron Exotic Alloy
Radius
RE 0,4 0,8 0,4 0,8 1,2 1,6 0,8 1,2 1,6
Recommemded Cutting Conditions Hardness (HB)
Cutting Speed (m/min) Min. - Optimum - Max.
Feed Rate Min. - Optimum - Max.
Depth of Cut (mm)
180–280
150–200–250
0,10–0,20–0,30
<6
≤ 180
180–250–350
0,15–0,25–0,35
<6
Die Steel
200–220
100–150–200
0,10–0,18–0,25
<4
M
Stainless Steel
-
160–205–250
0,12–0,18–0,25
<6
K
Cast Iron
250
100–175–250
0,10–0,20–0,30
<6
Comp.
Work piece
ISO
P
Workmaterial General Steel Soft Steel
Grade
Application Examples Work piece Workpiece material: Steel (HRB 269-330)
Sumitomo Breaker
G
Grade
ACP200
vc (m/min)
226
vf (mm/min)
1260
ft (mm/t)
0,28
ap (mm)
2
Sumitomo Breaker
G
Grade
ACP200
Comp.
vc (m/min)
180
180
vf (mm/min)
1092
910
0,2
ft (mm/t)
0,3
0,2
2
ap (mm)
2 x 2 mm
2 x 2 mm
ae (mm)
5
5
ae (mm)
50
50
Dry or Wet
Wet
Wet
Dry or Wet
Dry
Dry
Tool diam. Ø
80
Tool diam. Ø
63 mm
63 mm
No. of Teeth
5
No. of Teeth
4
5
Result Evaluation
Work piece Workpiece material: Cast Iron
200
Workpiece material: S235 (Carbon steel) Face milling
Efficiency: 158 % achieved
Result Evaluation
Wear resistance, efficiency
Sumitomo Breaker
G
Comp.
Work piece Workpiece material: Cr-Mo alloy
Efficiency: 120 % achieved Wear resistance, efficiency
Sumitomo Breaker
G
Comp.
Grade
ACP200
Grade
ACP200
vc (m/min)
156
156
vc (m/min)
200
vf (mm/min)
536
404
vf (mm/min)
838
838
ft (mm/t)
0,17
0,09
ft (mm/t)
0,2
0,13
ap (mm)
2,2
2,2
ap (mm)
6
6
ae (mm)
63,5
63,5
ae (mm)
43
43
200
Dry or Wet
Dry
Dry
Dry or Wet
Dry
Dry
Tool diam. Ø
80 mm
80 mm
Tool diam. Ø
80 mm
80 mm
5
7
No. of Teeth
5
8
No. of Teeth Result Evaluation
Efficiency: 133 % achieved Tool life: 138 % achieved Efficiency, tool life
Result Evaluation
Milling Cutters
ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM200 ACM300 ACK200 ACK300
Efficiency: 120 % achieved Efficiency
G27