OSG Milling Rezkarji

Page 359

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

V-XPM-WEMS / V-WEMS Side milling

E24 • XC48 Fonte GG25 490 ~ 750 MPA Low carbon steel, cast iron

35NCD16 • 40CMD8 750 ~ 1100 MPA Alloy steel, tool steel

316 • 304 800 MPA Stainless steel

60 m/min

50 m/min

30 m/min

Vc Nr. flutes Ø 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6

Inconel • Hastelloy Z38CDV5 • Z40CDV5 35 ~ 43 HRC 38 ~ 45 HRC Treated & pre-treated steel Steel alloys, Nickel base 30 m/min

TA6V 900 ~ 1100 MPA Alloy titanium

15 m/min

25 m/min

S (min-1)

F (mm/ min)

AZ (mm)

S (min-1)

F (mm/ min)

AZ (mm)

S (min-1)

F (mm/ min)

AZ (mm)

S (min-1)

F (mm/ min)

AZ (mm)

S (min-1)

F (mm/ min)

AZ (mm)

S (min-1)

F (mm/ min)

AZ (mm)

6.366 4.775 3.820 3.183 2.728 2.387 1.910 1.592 1.364 1.273 1.194 1.061 955 868 796 764 637

76 76 76 127 218 191 229 286 273 280 263 276 267 286 286 275 267

0,003 0,004 0,005 0,01 0,02 0,02 0,03 0,045 0,05 0,055 0,055 0,065 0,07 0,055 0,06 0,06 0,07

5.305 3.979 3.183 2.653 2.274 1.989 1.592 1.326 1.137 1.061 995 884 796 723 663 637 531

64 64 64 106 182 159 191 239 227 233 219 230 223 239 239 229 223

0,003 0,004 0,005 0,01 0,02 0,02 0,03 0,045 0,05 0,055 0,055 0,065 0,07 0,055 0,06 0,06 0,07

3.183 2.387 1.910 1.592 1.364 1.194 955 796 682 637 597 531 477 434 398 382 318

38 38 38 64 109 95 115 143 136 140 131 138 134 143 143 138 134

0,003 0,004 0,005 0,01 0,02 0,02 0,03 0,045 0,05 0,055 0,055 0,065 0,07 0,055 0,06 0,06 0,07

3.183 2.387 1.910 1.592 1.364 1.194 955 796 682 637 597 531 477 434 398 382 318

38 38 38 64 109 95 115 143 136 140 131 138 134 143 143 138 134

0,003 0,004 0,005 0,01 0,02 0,02 0,03 0,045 0,05 0,055 0,055 0,065 0,07 0,055 0,06 0,06 0,07

1.592 1.194 955 796 682 597 477 398 341 318 298 265 239 217 199 191 159

19 19 19 32 55 48 57 72 68 70 66 69 67 72 72 69 67

0,003 0,004 0,005 0,01 0,02 0,02 0,03 0,045 0,05 0,055 0,055 0,065 0,07 0,055 0,06 0,06 0,07

2.653 1.989 1.592 1.326 1.137 995 796 663 568 531 497 442 398 362 332 318 265

32 32 32 53 91 80 95 119 114 117 109 115 111 119 119 115 111

0,003 0,004 0,005 0,01 0,02 0,02 0,03 0,045 0,05 0,055 0,055 0,065 0,07 0,055 0,06 0,06 0,07

3 4 5 6 7 8 10 12 14 15 16 18 20 22 24 25 30

These parameters are for use with cutting-depth of 1,5 D and a cutting-width of 1 D. For alu. alloys < 6% Si, please use feed/flute as indicated in the column by X by 3 times the cutting speed. For copper alloys, please use the feed/flute as indicated in the column by X by 2 times the cutting speed. For V-WEMS, reduce cutting speed by 20% and feed/flute by 10%.

SI-WH-WRESF Side milling

Mild Steels • Carbon Steels SS400 - S50C

Milling | Endmills

Cast Iron FC250

~ 30HRC SCM-SKT-SKS-SKD

~ 45 HRC SKD-NAK80

Stainless Steel SUS304

Titanium Alloy Ti-6AI-4V

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12 16 20 25

2.920 2.190 1.750 1.460 1.090 880 700

300 340 380 410 480 510 490

3.450 2.590 2.070 1.720 1.290 1.030 830

300 350 390 420 490 520 510

2.650 1.990 1.590 1.330 990 800 640

210 240 270 290 340 360 350

2.390 1.790 1.430 1.190 900 720 570

170 190 220 230 270 290 280

1.860 1.390 1.110 930 700 560 450

130 150 170 180 210 230 220

1.330 990 800 660 500 400 320

80 90 110 110 130 140 140

Max cutting depth

ap

ae

≤15

≤0,5D

ap ae

SI-WH-WRESF Slotting

Mild Steels • Carbon Steels SS400 - S50C

Cutting conditions

Cast Iron FC250

C 960

~ 30HRC SCM-SKT-SKS-SKD

~ 45 HRC SKD-NAK80

Stainless Steel SUS304

Titanium Alloy Ti-6AI-4V

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12 16 20 25

2.390 1.790 1.430 1.190 900 720 570

160 200 220 230 270 290 280

2.650 1.990 1.590 1.330 990 800 640

160 190 210 220 260 280 280

2.120 1.590 1.270 1.060 800 640 510

110 140 150 160 190 210 200

1.860 1.390 1.110 930 700 560 450

90 110 120 120 150 160 150

1.330 990 800 660 500 400 320

60 80 80 90 110 110 110

800 600 480 400 300 240 190

30 40 40 50 60 60 60

Max cutting depth

ap

≤1D

ap Max

20 mm

ap


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