OSG Milling Rezkarji

Page 339

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

AE-VML

Long type (Applies also to chipbreaker type) ae=0.05D • Standard side milling 3D Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel SUS304 • SUS420 ≤200HB

160 (140-180) (m/min)

150 (130-170) (m/min)

140 (120-160) (m/min)

125 (100-140) (m/min)

Vc Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12

8.500 6.400 5.100 4.200

2.480 1.870 1.730 1.430

8.000 6.000 4.800 4.000

2.180 1.630 1.440 1.200

7.400 5.600 4.500 3.700

2.010 1.520 1.350 1.110

6.600 5.000 4.000 3.300

1.660 1.260 1.120 920

Depth of cut

ap

ae

3D

0,05D

1. Use a rigid and precise machine and holder. 2. The rotational speed is calculated by the median of the recommended cutting speed. Adjustment may be necessary depending on the rigidity of the workpiece fixture and machine. 3. Please use a suitable fluid with high smoke retardant properties. 4. During dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing. 5. Please use water-soluble coolant when machining stainless steel.

ae=0.1D • High efficiency side milling 3D Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel SUS304 • SUS420 ≤200HB

220 (200-240) (m/min)

170 (150-190) (m/min)

135 (110-150) (m/min)

130 (110-150) (m/min)

Vc Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12

11.700 8.800 7.000 5.800

3.180 2.390 2.240 1.860

9.000 6.800 5.400 4.500

2.270 1.710 1.510 1.260

7.200 5.400 4.300 3.600

1.810 1.360 1.200 1.010

6.900 5.200 4.100 3.500

1.600 1.210 1.070 910

Milling | Endmills

Depth of cut

Cutting conditions

0,1D

Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel SUS304 • SUS420 ≤200HB

140 (120-160) (m/min)

100 (80-120) (m/min)

90 (70-110) (m/min)

85 (60-100) (m/min)

Vc Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12

7.400 5.600 4.500 3.700

1.860 1.410 1.350 1.110

5.600 4.200 3.300 2.800

1.300 970 860 730

4.800 3.600 2.900 2.400

1.110 840 750 620

4.500 3.400 2.700 2.300

950 720 650 550

ap

ae

3D

0,15D

ae≤0.2D • High efficiency side milling 3D Mild Steel • Carbon Steel • Cast Iron SS400 • S55C • FC250 ~750N/mm2

Alloy Steel • Tool Steel SCM • SKS • SKD ~30HRC

Prehardened Steel • Hardened Steel PX5 • NAK80 30~45HRC

Stainless Steel SUS304 • SUS420 ≤200HB

100 (80-120) (m/min)

80 (60-100) (m/min)

70 (50-90) (m/min)

65 (40-80) (m/min)

Vc Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

6 8 10 12

5.300 4.000 3.200 2.700

1.230 930 900 760

4.200 3.200 2.500 2.100

890 680 600 500

3.700 2.800 2.200 1.900

780 590 530 460

3.500 2.600 2.100 1.700

670 500 460 370

Depth of cut

940

ae

3D

ae=0.15D • High efficiency side milling 3D

Depth of cut

C

ap

ap

ae

3D

≤0.2D


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.
OSG Milling Rezkarji by BTS Company d.o.o. - Issuu