OSG Milling Rezkarji

Page 270

CUTTING CONDITIONS Milling | Endmills | Cutting conditions

WXS-CRE / WXS-HS-CRE Regular milling

38~45 HRC

30~38 HRC

GG

NAK55 • HPM1 • SKT • SKD

45~55 HRC

SUS304 • SKD • HPM50 NAK80

55~60 HRC

60~ HRC

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

2 x R0,5 3 x R0,75 4 x R1 6 x R1,5 8 x R2 10 x R2 12 x R2

16.000 10.500 7.950 5.300 4.000 3.200 2.650

5.250 6.250 6.600 7.000 7.000 7.000 7.000

12.500 8.500 6.350 4.250 3.200 2.550 2.100

3.800 4.500 4.800 5.100 5.100 5.100 5.100

11.000 7.450 5.550 3.700 2.800 2.250 1.850

3.350 3.900 4.200 4.450 4.450 4.450 4.450

7.950 5.300 4.000 2.650 2.000 1.600 1.350

2.150 2.600 2.750 2.850 2.850 2.850 2.850

4.750 3.200 2.400 1.600 1.200 955 795

860 995 1.050 1.150 1.150 1.150 1.150

4.270 2.850 2.150 1.400 1.050 860 715

615 715 755 825 825 825 825

High speed side milling 38~45 HRC

30~38 HRC

GG

NAK55 • HPM1 • SKT • SKD

45~55 HRC

SUS304 • SKD • HPM50 NAK80

55~60 HRC

60~ HRC

Ø

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

S (min-1)

F (mm/min)

2 x R0,5 3 x R0,75 4 x R1 6 x R1,5 8 x R2 10 x R2 12 x R2

31.850 21.000 16.000 10.600 7.950 6.350 5.300

10.500 12.500 13.000 14.000 14.000 14.000 14.000

32.000 21.000 16.000 10.600 7.950 6.350 5.300

9.550 12.000 12.000 12.700 12.700 12.700 12.700

24.000 16.000 12.000 7.950 5.950 4.750 4.000

7.150 8.400 9.000 9.550 9.550 9.550 9.550

24000 16.000 12.000 7.950 5.950 4.750 4.000

6.450 7.850 8.200 8.600 8.600 8.600 8.600

16.000 10.500 7.950 5.300 4.000 3.200 2.650

2.850 3.300 3.550 3.800 3.800 3.800 3.800

14.400 9.450 7.150 5.300 4.000 3.200 2.650

2.050 2.370 2.550 3.800 3.800 3.800 3.800

ap

Max cutting depth

ae

ap

ae

0,1xR

0,3D

ap

ae

ap

ae

R<2

0,1xR

0,3D

R<2

0,05xR

0,3D

2<R

0,2mm

0,3D

2<R

0,1mm

0,3D

1. Use a rigid and precise machine and holder. 2. These milling conditions are based on milling with circular interpolation at corners.For milling without circular interpolation much as right angle corners), reduce the speed to 50-70% and the cutting depth to 50-80% of the above conditions. 3. We suggest using air blow or MQL (mist). 4. Please adjust the speed, feed and cutting depth according to actual cutting conditions. 5. When WX(S)-CRE enters in Z axis, reduce the feed speed to 30-60% of the above conditions with machining incline angle ß < 2° 6. These milling conditions are for a tool extension length: less than 4 x D. For a longer tool extension, reduce the speed, feed rate, and the cutting depth in accordance with the respective coefficients, to prevent chattering.

30~38 HRC SKT • SKD • NAK55 • HPM1

GG S

F

S

F

38~45 HRC - SUS SUS30 • SKD • NAK80 • HPM50 S

F

45~55 HRC S

55~60 HRC F

S

F

Ø

(min-1)

(mm/min)

(min-1)

(mm/min)

(min-1)

(mm/min)

(min-1)

(mm/min)

(min-1)

(mm/min)

6 X R 1,5 8 X R 2 10 X R 2 12 X R 3

5.300 4.000 3.200 2.650

6.300 6.300 6.300 6.300

4.250 3.200 2.550 2.100

4.600 4.600 4.600 4.600

3.700 2.800 2.250 1.850

4.000 4.000 4.000 4.000

2.650 2.000 1.600 1.350

2.600 2.600 2.600 2.600

1.600 1.200 955 795

1.050 1.050 1.050 1.050

Max cutting depth

ap ae

ap

ae

R

ap

ae

R

ap

ae

0,1xR

0,3D

≤2

0,1xR

0,3D

≤2

0,05xR

0,3D

>2

0,2mm

0,3D

>2

0,1mm

0,3D

Cutting conditions

High speed side milling

Milling | Endmills

HYP-HS-CRE

C 871


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.
OSG Milling Rezkarji by BTS Company d.o.o. - Issuu