Reliability of Active Fiber Composites (AFC)

Page 34

with the studies by Mall [40, 46] concerning the fatigue of PZT modules in FRP materials.

Figure 2.1 Outline of AFC Characterization strategy.

2.2.

Specimen Preparation

2.2.1. Materials Glass fiber epoxy laminates were produced with a vacuum bagging technique using Isopreg HR 320P-40 plain weave pre-impregnated (pre-preg) composite plies supplied by Isolvolta (www.isovolta.com). AFC were produced using 250 μm diameter PZT5A fibers produced by Smart Material Corp., Osprey Fl, USA (www.smartmaterial.com). The fibers were laminated with an epoxy system (Aradur 2954 hardener with Araldite LY564 resin) supplied by Vantico AG, Basel, Switzerland (www.vantico.com) and sandwiched between two sheets of 25 μm thick Dupont Kapton® 100 HN film (www.dupont.com) with screen-printed IDE. Electrical connections for the AFC were made using 250 μm POLYSOL-180 wires supplied by Elektro-Feindraht AG.

2.2.2. Active laminate manufacture 2.2.2.1. AFC AFC were manufactured by hand using 250μm diameter piezoelectric fibers and epoxy resin. The fibers were arranged, secured with tape and then the fiber layer was transferred to an aluminum tool plate with a Kapton® film printed IDE. The epoxy 24


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