Design for Lean These inputs are usually captured for deriving additional requirements and designing the entire line. Some of the parameters taken into consideration while setting up of an end to end manufacturing/ service line are as follows:
a) Customer demand (Takt Time, Lead Time, etc. for the process b) Optimized Layout plan based on floor space available for building line c) Designing of Stations for assembly/processing (# of stations, CT, # of operators, etc.) d) Sequencing of processes/activities (Optimal sequence, etc.) e) Application of Assembly/Processing Principles f) Ergonomics study for stress-free operations g) Application of Lean Principles h) Safety analysis to achieve industry standards i) Quality Conformance and error proofing j) Identifications of Machine/Tools/Fixtures (Selection, ease of maintainability and operability) k) Logistics for Material (Optimum travel routes, part presentations, bins, frequency, etc.) l) Standardization (Video, Pictures, standard work instructions, etc.)