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Telephone: Fax: VAT Registration No.: Notes

Specified value

Measured value

Vehicle identification No. of cylinders

Type 6/DOHC

Capacity

cc 2993

Compression ratio

:1 17

Fuel system

Make Bosch

Fuel system

Type DDE 6

Injection system Air metering

Type Mass

Fuel/injection pump assembly

Make Bosch

Fuel/injection pump assembly

Type CP3.2

Pump type Fuel feed/lift pump delivery pressure

Common rail bar Min 3,5

Injection sequence

1-5-3-6-2-4

Tuning and emissions Idle speed

rpm 680±100

Rated no load speed

rpm 3900-4100

Oil temperature

°C 60

Water temperature

°C 80

Idle speed - for smoke test

rpm 580-780

Governed speed range - for smoke test

rpm 3900-4100

Maximum time at governed speed

secs 1,5

Test mode

A/B B

Probe type

1/2 1

Conditioning

Accelerations/rpm 5

Smoke opacity - EU limit

m-1 (%) 1,50 (48)

Smoke opacity - homologation value

m-1 (%) 0,30 (12)

Starting and charging Battery

V/RC(Ah) 12

Glow plugs Glow plug nominal rating Glow plug - part no.

V/A 5,0±0,5 NGK Y-547AS

Service checks and adjustments Valve clearance - INLET

mm Hydraulic

Valve clearance - EXHAUST

mm Hydraulic

Compression pressure Oil pressure Thermostat (primary/secondary) open

bar 12 Min bar/rpm 1,3/680 °C 88

Lubricants and capacities Engine oil options Ambient temperature range 86

All temperatures

Engine oil grade

SAE 0W/30, 0W/40 Synthetic

Engine oil classification

OEM BMW LL04

Ambient temperature range 86

All temperatures

Engine oil grade

SAE 5W/30, 5W/40 Synthetic

Engine oil classification

OEM BMW LL04

Manufacturer: BMW Engine code: 30 6D 3 Tuned for:

Model: 7 Series (E65/66) 3,0D 730d Output: 170 (231) 4000 Year: 2005-08

© Autodata Limited 2010 Valid forever. 2012-07-08 V8.500-


Engine with filter(s)

litres 7,7

Other lubricants and capacities 84

80

Automatic transmission fluid

Type

Differential oil grade - rear

SAE

Differential rear

litres 1,2-1,5

Cooling system - total capacity

litres 10,0

Brake fluid

Type DOT 4

Power steering fluid

Type ATF

Power steering fluid

litres 1,2-3,0

75W/90 LSD=75W/140 Synthetic

Tightening torques Cylinder head instructions Cylinder head Renew bolts Yes Stage 1

Tighten 40 Nm

Stage 2

Tighten 80 Nm

Stage 3

Slacken off 180°

Stage 4

Tighten 50 Nm

Stage 5

Tighten 90°

Stage 6

Tighten 90°

Other engine tightening torques Main bearings

Renew bolts/nuts Yes

Main bearings

Stage 1 50 Nm

Main bearings

Stage 2 90°

Big end bearings

Renew bolts/nuts Yes

Big end bearings

Stage 1 5 Nm

Big end bearings

Stage 2 20 Nm+70°

Oil pump to cylinder block

23 Nm

Sump bolts

19 Nm

Sump drain bolt

25 Nm

49

Flywheel/driveplate

5

Clutch pressure plate

20

Crankshaft pulley/damper bolts

40 Nm+60°+60°

20

Camshaft sprocket/gear

20 Nm+50°

6

Camshaft carrier/cap

19

Camshaft/rocker cover

17

Inlet manifold to cylinder head

40

Exhaust manifold to cylinder head

17

Water pump

15-20 Nm

Injector/clamp

9 Nm

Injector pipe unions

23 Nm

Fuel/injection pump sprocket/gear

65 Nm

Fuel/injection pump mounting

12 Nm

Glow plugs

18 Nm

Crankshaft position (CKP) sensor/engine speed (RPM) sensor

10 Nm

Camshaft position (CMP) sensor

10 Nm

Engine coolant temperature (ECT) sensor

20 Nm

Knock sensor (KS)

20 Nm

Engine oil pressure switch

27 Nm

Oil filter

25 Nm

Chassis tightening torques 20

Front hub - wheel bearing housing bolts

110 Nm

40

Rear hub

420 Nm

20

Rear hub - wheel bearing housing bolts

100 Nm

Steering wheel

63 Nm

40

Steering rack/box mounting

56 Nm +90°

40

Steering track rod end

165 Nm

Brake disc to hub

Manufacturer: BMW Engine code: 30 6D 3 Tuned for:

Front 16 Nm

Model: 7 Series (E65/66) 3,0D 730d Output: 170 (231) 4000 Year: 2005-08

© Autodata Limited 2010 Valid forever. 2012-07-08 V8.500-


108

Brake caliper to carrier

Front 30 Nm

Brake caliper carrier to hub

Front 110 Nm

Brake disc to hub

Rear 16 Nm

Brake caliper to carrier

Rear 30 Nm

Brake caliper carrier to hub

Rear 110 Nm

ABS sensor

Front 8 Nm

ABS sensor

Rear 8 Nm

Road wheels

140±10 Nm

Brake disc and drum dimensions Minimum disc thickness - ventilated

Front 28,4 mm

Minimum disc thickness

Rear 18,4 mm

Disc thickness variation

Front 0,010 mm

Disc thickness variation

Rear 0,010 mm

Minimum pad thickness

Front 3 mm

Minimum pad thickness

Rear 3 mm

Air conditioning No. of AC service connectors

2

Air conditioning restrictor type

Expansion valve

Air conditioning refrigerant

Type R134a

Air conditioning refrigerant quantity

grams 810±10

Air conditioning oil

Type 81 229 407 724

Air conditioning oil quantity

cm³ 180±10

Air conditioning oil viscosity

ISO 46

Autodata Note 86 Low ash engine oil MUST be used to ensure long service life of diesel particulate filter (DPF). Autodata Note 84 No oil change necessary. In case of repair only fill with lifetime oil. GM transmission GA6L45R = Dexron VI, BMW part No. 83 220 397 114 Green plate = Dexron VI, BMW part No. 83 220 397 114 ZF transmission GA6HP19Z/TU = Shell M-1375,4, BMW part No. 83 220 142 516 GA6HP26Z/TU = Shell M-1375,4, BMW part No. 83 220 142 516 GA6HP32Z/TU = Shell M-1375,4, BMW part No. 83 220 142 516 Carry out fluid level check using diagnostic equipment. Autodata Note 80 Refer to label on reservoir cap. AFS/ARS = Pentosin CHF IIS Autodata Note 49 Use new bolts. AT = 120 Nm. Autodata Note 5 8.8 = 24 Nm 10.9 = 34 Nm Fig. 79246 Autodata Note 20 Use new bolts. Autodata Note 6 M6 = 10 Nm Manufacturer: BMW Engine code: 30 6D 3 Tuned for:

Model: 7 Series (E65/66) 3,0D 730d Output: 170 (231) 4000 Year: 2005-08

© Autodata Limited 2010 Valid forever. 2012-07-08 V8.500-


M7 = 15 Nm M8 = 20 Nm Autodata Note 19 M6 = 10 Nm M7 = 15 Nm Autodata Note 17 M6 = 10 Nm M7 = 15 Nm M8 = 22 Nm Autodata Note 40 Use new nuts. Autodata Note 108 Lightly coat mating surfaces between wheel centre hole and hub (use grease). Do NOT lubricate bolts.

79246

Cylinder layout

Manufacturer: BMW Engine code: 30 6D 3 Tuned for:

Tightening sequence

Model: 7 Series (E65/66) 3,0D 730d Output: 170 (231) 4000 Year: 2005-08

Š Autodata Limited 2010 Valid forever. 2012-07-08 V8.500-


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