Freightliner Shuttle Bus Chassis Maintenance Manual by ArmandoVandenheuvelS

Maintenance Manual STI-472-6 A24-01452-000 SHUTTLE BUS CHASSIS Freightliner Shuttle Bus Chassis Maintenance Manual Full download: http://manualplace.com/download/freightliner-shuttle-bus-chassis-maintenance-manual/ This is the cut pages sample. Download all 100 page(s) at: ManualPlace.com

SHUTTLEBUSCHASSISMAINTENANCEMANUAL Models:MBC XBP XBR XBS STI-472-6(12/13) Publishedby DaimlerTrucksNorthAmericaLLC 4747N.ChannelAve. Portland,OR97217 PrintedinU.S.A.

Foreword

Scheduledmaintenanceprovidesakeyelementforsafeoperationofyourvehicle.Aproper maintenanceprogramalsohelpstominimizedowntimeandtosafeguardwarranties.Thismaintenancemanualprovidesinformationnecessaryforyearsofsafe,reliable,andcost-efficientvehicle operation.

IMPORTANT:Themaintenanceoperationsinthismanualare notall-inclusive.Alsoreferto othercomponentandbodymanufacturers’instructionsforspeciﬁcinspectionandmaintenanceinstructions.

Performdailypre-tripinspectionandmaintenanceasoutlinedinthevehicleoperator’smanual. Performtheoperationsinthismaintenancemanualatscheduledintervalsbasedupondistance traveledormonthsofoperation.Yourauthorizedservicingdealerhasthequaliﬁedtechniciansand equipmenttoperformthismaintenanceforyou.Yourdealershipcanalsosetupascheduled maintenanceprogramtailoredspeciﬁcallytoyourneeds.Optionally,yourdealershipcanassistyouin learninghowtoperformthemaintenanceproceduresinthismanual.

IMPORTANT:Descriptionsandspecificationsinthismanualwereineffectatthetimeof printing.FreightlinerCustomChassisCorporation(FCCC)reservestherighttodiscontinue models,andtochangespecificationsordesignatanytimewithoutnoticeandwithout incurringobligation.Descriptionsandspecificationscontainedinthispublicationprovideno warranty,expressedorimplied,andaresubjecttorevisionandeditionswithoutnotice.

Referto www.Daimler-TrucksNorthAmerica.com and www.FreightlinerChassis.com formore information, orcontactDaimlerTrucksNorthAmericaLLCattheaddressbelow.

EnvironmentalConcernsandRecommendations

Wheneveryouseeinstructionsinthismanualtodiscardmaterials,youshouldattempttoreclaimand recyclethem.Topreserveourenvironment,followappropriateenvironmentalrulesandregulations whendisposingofmaterials.

NOTICE:PartsReplacementConsiderations

Donotreplacesuspension,axle,orsteeringparts(suchassprings,wheels,hubs,andsteeringgears) withusedparts.Usedpartsmayhavebeensubjectedtocollisionsorimproperuseandhave undetectedstructuraldamage.

Allrightsreserved.Nopartofthispublication,inwholeorinpart,maybetranslated,reproduced, storedinaretrievalsystem,ortransmittedinanyformbyanymeans,electronic,mechanical, photocopying,recording,orotherwise,withoutthepriorwrittenpermissionofDaimlerTrucksNorth AmericaLLC.DaimlerTrucksNorthAmericaLLCisaDaimlercompany.

DaimlerTrucksNorthAmericaLLC ServiceSystemsandDocumentation(CVI-SSD) P.O.Box3849 Portland,OR97208–3849

DescriptionsofServicePublications

DaimlerTrucksNorthAmericaLLCdistributesthefollowingmajorservicepublicationsinpaperandelectronic (viaServicePro®)formats.

Workshop/Service Manual

Workshop/servicemanualscontainserviceandrepairinformationforallvehicle systemsandcomponents,exceptformajorcomponentssuchasengines,transmissions,andrearaxles.Eachworkshop/servicemanualsectionisdividedinto subjectsthatcanincludegeneralinformation,principlesofoperation,removal, disassembly,assembly,installation,andspeciﬁcations.

MaintenanceManual

Maintenancemanualscontainroutinemaintenanceproceduresandintervalsfor vehiclecomponentsandsystems.Theyhaveinformationsuchaslubrication proceduresandtables,fluidreplacementprocedures,fluidcapacities,specifications,andproceduresforadjustmentsandforcheckingthetightnessoffasteners.Maintenancemanualsdonotcontaindetailedrepairorserviceinformation.

Driver’s/Operator’s Manual

Driver’s/operator’smanualscontaininformationneededtoenhancethedriver’s understandingofhowtooperateandcareforthevehicleanditscomponents. Eachmanualcontainsachapterthatcoverspre-tripandpost-tripinspections, anddaily,weekly,andmonthlymaintenanceofvehiclecomponents.

Driver’s/operator’smanualsdonotcontaindetailedrepairorserviceinformation.

ServiceBulletins

Servicebulletinsprovidethelatestservicetips,ﬁeldrepairs,productimprovements,andrelatedinformation.Someservicebulletinsareupdatestoinformationintheworkshop/servicemanual.Thesebulletinstakeprecedenceover workshop/servicemanualinformation,untilthelatterisupdated;atthattime,the bulletinisusuallycanceled.Theservicebulletinsmanualisavailableonlyto dealers.Whendoingserviceworkonavehiclesystemorpart,checkforavalid servicebulletinforthelatestinformationonthesubject.

IMPORTANT:Beforeusingaparticularservicebulletin,checkthecurrent servicebulletinvaliditylisttobesurethebulletinisvalid.

PartsTechnicalBulletins

Partstechnicalbulletinsprovideinformationonparts.Thesebulletinscontain listsofpartsandBOMsneededtodoreplacementandupgradeprocedures.

Web-basedrepair,service,andpartsdocumentationcanbeaccessedusingthefollowingapplicationsonthe AccessFreightliner.comwebsite.

ServicePro

ServicePro®providesWeb-basedaccesstothemostup-to-dateversionsofthe publicationslistedabove.Inaddition,theServiceSolutionsfeatureprovidesdiagnosticassistancewithSymptomsSearch,byconnectingtoalargeknowledge basegatheredfromtechniciansandservicepersonnel.Searchresultsforboth documentsandservicesolutionscanbenarrowedbyinitiallyenteringvehicle identiﬁcationdata.

PartsPro

EZWiring

PartsPro®isanelectronicpartscatalogsystem,showingthespeciﬁedvehicle’s buildrecord.

EZWiring™ makesFreightlinerCustomChassisCorporation,Freightliner,Sterling,WesternStar,andThomasBuiltBusesproducts’wiringdrawingsandﬂoatingpinlistsavailableonlineforviewingandprinting.EZWiringcanalsobeaccessedfromwithinPartsPro.

Introduction

ShuttleBusChassisMaintenanceManual,December2012 I–1

Introduction

DescriptionsofServicePublications

Warranty-relatedserviceinformationavailableontheAccessFreightliner.comwebsiteincludesthefollowing documentation.

RecallCampaigns

Recallcampaignscoversituationsthatinvolveserviceworkorreplacementof partsinconnectionwitharecallnotice.Thesecampaignspertaintomattersof vehiclesafety.Allrecallcampaignsaredistributedtodealers;customersreceive noticesthatapplytotheirvehicles.

FieldServiceCampaigns

Fieldservicecampaignsareconcernedwithnon-safety-relatedserviceworkor replacementofparts.Allﬁeldservicecampaignsaredistributedtodealers;customersreceivenoticesthatapplytotheirvehicles.

I–2 ShuttleBusChassisMaintenanceManual,December2012

f020107

D E

Forapageexampleoftheprintedmanual,see Fig.1

A BC

32 Suspension

Shuttle Bus Chassis Maintenance Manual, July 2000 32/1

08/03/2000 A.MaintenanceOperationNumberconsistsoftheGroupNumberfollowedbytheSequenceNumber B.GroupTitle C.GroupNumber D.ReleaseDate E.GroupNumber/PageNumber Fig.1,PageExampleofthePrintedManual Introduction PageDescription ShuttleBusChassisMaintenanceManual,December2012 I–3

Suspension Inspecting, Freightliner Spring 32−01 U−Bolt Torque Checking, Freightliner Spring 32−01 Suspension Suspension Lubricating, Freightliner Spring 32−02 FRONT AND REAR SUSPENSION SPRING ASSEMBLIES FRONT SUSPENSION REAR SUSPENSION

REAR SUSPENSION SPRING BRACKETS

GroupNo.GroupTitle 00...................... GeneralInformation 01................................ Engine 09..............................Air Intake 13.........................Air Compressor 15................... AlternatorsandStarters 20................... EngineCooling/Radiator 26...........................Transmission 31............. FrameandFrameComponents 32............................ Suspension 33............................. FrontAxle 35............................. RearAxle 40........................ WheelsandTires 41.............................. Driveline 42................................ Brakes 46............................... Steering 47................................. Fuel 49............................... Exhaust 54.......... Electrical,Instruments,andControls 83................. HeaterandAirConditioner Introduction MaintenanceManualContents I–4 ShuttleBusChassisMaintenanceManual,December2012

TitleofMaintenanceOperation(MOP)MOPNumber

DeterminingScheduledMaintenanceIntervals 00–01

MaintenanceIntervalTable 00–03

MaintenanceOperationSets 00–04

NoiseEmissionControlsMaintenance 00–05

VehicleMaintenanceScheduleTable ................................................... 00–02

VeriﬁcationofInspectionsLog 00–06

ShuttleBusChassisMaintenanceManual,August2013

GeneralInformation

Index,Alphabetical

Description

CategoryI (urbantransport)appliestovehiclesthat annuallytravel upto 20,000miles(32000kilometers).

CategoryII (ruraltransport)appliestovehiclesthat annuallytravel over 20,000miles(32000kilometers).

Thetableunder VehicleMaintenanceScheduleTable showsthetwocategoriesofvehicleusage.Foreach category,theappropriatedistanceandtimeintervals aregivenforperforminginitialmaintenanceandfor repeatingeachmaintenanceoperationset(M1 throughM3).

Thetableunder MaintenanceIntervalTable shows whichmaintenanceoperationsetmustbeperformed attheactualdistances(milesandkilometers)oractualmonthsofoperationforeachmaintenancecategory.Thescheduleofactualdistances(and months)isbasedontheintervalsgivenintheVehicleMaintenanceScheduleTable.

Thetableunder MaintenanceOperationSets lists,in numericalorder,thetextreferencenumbersanddescriptionsof all maintenanceoperations,andindicatesallmaintenanceoperationsetsatwhicheach operationmustbeperformed.

Use

Beforeplacingyournewvehicleinservice,determine themaintenancecategory(CategoryIorII)thatappliestoyourintendeduseofthevehicle.Seethe VehicleMaintenanceScheduleTabletodetermine thedistance(ortime)intervalatwhicheachmaintenanceoperationsetmustbeperformedforyourcategoryofvehicle.

Whenthevehiclereachestheactualdistance(or months)givenforaninterval,seetheMaintenance IntervalTabletoﬁndthemaintenanceoperationset thatappliestothatinterval.ThenperformthemaintenanceoperationslistedintheapplicableMaintenanceIntervalOperationstable.Usethemaintenanceoperationreferencenumberstoﬁnd instructionsinthemanualforcompletionofeachoperation.

Completeeachmaintenanceoperationsetattherequiredinterval.Then,whenyouhavecompleted maintenanceoperationsetM3underthe12thMaintenanceNumberlistedintheMaintenanceInterval

Table,repeatthepattern.The13thMaintenance NumberwillbeginatmaintenanceoperationsetM1, underthe1stMaintenanceNumberlistedinthe MaintenanceIntervalTable.

NOTE:Whenperformingoperationsforthe13th MaintenanceNumber,completetheM1operationsonly,nottheInitialMaintenanceoperations.

Todeterminethedistance/monthsforthe13thMaintenanceNumber,addyourcategory’s distance/monthsforthe1stMaintenanceNumberto thedistance/monthsforthe12thMaintenanceNumber,thenperformtheoperationslistedintheapplicabletableintheMaintenanceIntervalOperations tables.Forthe14thMaintenanceNumber,addthe distance/monthsforthe2ndtothedistance/months forthe12th;continuethispatternforeachsuccessiveMaintenanceNumber.

GeneralInformation 00

ShuttleBusChassisMaintenanceManual,August2013 00/1

DeterminingScheduledMaintenanceIntervals:00–01

Full download: http://manualplace.com/download/freightliner-shuttle-bus-chassis-maintenance-manual/

VehicleMaintenanceScheduleTable

DescriptionMaintenanceOperationSet

CATEGORYI

(UrbanTransport)

vehiclesthatannuallytravelupto 20,000miles(32000km)

CATEGORYII (RuralTransport)

vehiclesthatannuallytravelover20,000 miles(32000km)

MaintenanceIntervals

FrequencyMileskmMonths

InitialMaintenance(IM)ﬁrst250040003 Maintenance1(M1)every250040003 Maintenance2(M2)every10,0001600012 Maintenance3(M3)every30,0004800036

InitialMaintenance(IM)ﬁrst500080003 Maintenance1(M1)every500080003 Maintenance2(M2)every20,0003200012 Maintenance3(M3)every60,0009650036

VehicleMaintenanceScheduleTable

00/2

Shuttle Bus Chassis

GeneralInformation

VehicleMaintenanceScheduleTable:00–02 ShuttleBusChassisMaintenanceManual,August2013

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