33
CLUTCH
RELEASE BEARING ASSEMBLY
SLAVE CYLINDER
Service repair no - 33.10.07
Service repair no - 33.35.01
Remove 1. Remove gearbox See MANUAL GEARBOX, Repair, R380 Gearbox . 2. Remove clutch slave cylinder See Slave cylinder .
NOTE: All hose and pipe connections and joints should be tightened to 15 Nm (11 lbf/ft). Remove 1. Drain hydraulic fluid from system at slave cylinder bleed valve. 2. Disconnect fluid pipe.
3. Remove release bearing sleeve retainer staple. 4. Withdraw bearing and sleeve. 5. Remove clutch release lever from bearing guide, complete with sliper pads. 6. If necessary, unscrew 2 bolts and remove bearing guide from bell housing. Refit 7. If removed, fit bearing guide to bell housing. Tighten bolts to 25 Nm (18 lbf/ft). 8. Prior to reassembly, grease pivot post, socket, slipper pads, pins, and ball end of slave cylinder push-rod. 9. Fit slipper pads onto release lever pins and locate lever on pivot post. 10. Smear release bearing sleeve inner diameter with molybdenum disulphide grease and fit to bearing guide, locating slipper pads to sleeve flats. 11. Fit new bearing sleeve retainer staple. 12. Fit clutch slave cylinder See Slave cylinder . 13. Fit gearbox See MANUAL GEARBOX, Repair, R380 Gearbox .
4
REPAIR
3. Remove 2 bolts and withdraw slave cylinder and backing plate. 4. If dust cover is not withdrawn with slave cylinder, withdraw it from bell housing. CAUTION: If removing slave cylinder with gearbox in situ, DO NOT detach push-rod and clip from clutch release lever in bell housing. Refit 5. Coat both sides of backing plate with Hylomar P232M waterproof jointing compound. 6. Locate backing plate and dust cover in position on slave cylinder. 7. Fit slave cylinder, engaging push-rod through centre of dust cover and with bleed screw uppermost. 8. Reconnect fluid pipe. 9. Replenish and bleed clutch hydraulic system See Bleed hydraulic system . 10. Check for fluid leaks with pedal depressed and also with system at rest.