Finger joint tooling by Alessandro Belloni

pe pate nd nt ing

revolution in finger jointing

JOINTEX

PROGRAMMA UTENSILI PER LA GIUNZIONE DEL LEGNO FINGER JOINT TOOLING PROGRAMME WERKZEUGE FÃ&#x153;R DIE MASSIVHOLZBEARBEITUNG

pe Pate nd nt ing

JOINTEX

revolution in finger jointing

JOINTEX

specifiche tecniche / technical features / technische eigenschaften MANUTENZIONE: il sistema di bloccaggio dalla parte posteriore del coltello garantisce una maggiore pulizia delle viti con conseguente semplicità di sostituzione dei coltelli. MAINTENANCE: Knife backside-clamping protects screws from wood dust with relative advantages during knives replacement. SERVICE: Messerspannung am Messerrücken und somit stets saubere Schraubenköpfe für schnellen und problemlosen Messerwechsel.

ELEVATA PRODUTTIVITÀ: esecuzione fino a 12 denti (Z=6 + 6 sul Ø 250) per altissime prestazioni con avanzamenti oltre 6 cicli/min. HIGH PRODUCTIVITY: up to 12 teeth (Z=6 + 6 on Ø 250) for extremely high performances with feed rates over 6 cycles/min. HOCHLEISTUNG: Ausführung bis 12 Zähne (Z=6 + 6 auf Ø 250) für Hochgeschwindigkeit mit Vorschüben über 6 Zyklen/Min

DESIGN: Ampio scarico frontale dell‘utensile per ottimale evacuazione del truciolo in lavorazioni con alti avanzamenti. DESIGN: special recesses in tooling geometry for efficient chip removal, excellent during high feed-rates machining.

PERFORMANCE: Coltelli in HSS sinterizzato con nuovo rivestimento PVD.

DESIGN: große Spanräume für hervorragenden Spanauswurf auch bei hohen Vorschüben.

PERFORMANCE: knives made of powder HSS with new PVD coating. LEISTUNG: formgepresste HSS Messer mit neuartiger PVD Beschichtung

TRASCINAMENTO: garantito da un particolare accoppiamento degli utensili. INTERLOCKING: granted by special coupling system of the tools.

PESO RIDOTTO: La forma particolarmente scaricata, garantisce una notevole riduzione del peso dell‘utensile rendendolo paragonabile al saldobrasato.

VERDREHSICHERUNG: durch ein besonderes Verbindungsystem sind alle Werkzeuge gegen Verdrehung gesichert.

LIGHT WEIGHT: considerable weight reduction thanks to wide recesses in tool bodies that makes it comparable to brazed tools. GEWICHTSREDUKTION: geringeres Werkzeuggewicht durch die offene Fräserform und die großen Spanräume. AUTOPOSIZIONAMENTO DEL COLTELLO BREVETTATO: Massima precisione di accoppiamento tra utensile e coltello. KNIVES POSITIONING PRECISION: Granted by the special PATENTED knife geometry. HOCHPRÄZISE MESSERSPANNUNG: patentierte Messerpositionierung.

I will start my job back in talking about the finger joint program on which Stark in recent years has spent a lot of resources to achieve important goals such as having a high market share in the knowledge that paid off with strong competitors. I personally in my role as area manager in Italy have reached important goals to become the first official supplier of the leading Italian manufacturers ( OMGA, SPANEVELLO,CM, PAOLETTI ) among whom I have also managed to get a deal directly with Weinig to equip all machines sold in Italy. This has allowed me to and Stark to consolidate and improve its product thanks to the fact of selling directly to end users will come to a major market share to about 80% finger joint Italian manufacturers. Thanks also to the export of machines manufactures we got good market share abroad, especially in the countries of Eastern Europe and Russia. This success has made it necessary to make use of a large automation in production, mainly of knives which allowed us to ensure delivery as well as a more dynamic also a good consistent product performance and then, thanks to the study of new geometries that allowed Profile to be more powerful and guarantee of performance never before achieved. We have also further improved the coatings used and the last has a very low coefficient of friction against. Even the complaints have fallen dramatically and this has allowed us to obtain a product as well as more performance even more competitive prices it so you can be more competitive in the market against competitors who still use the old technologies that seemed brazed tools more competitive. While being able to offer a product superior to those currently in use (STHELE, LEITZ, LEUCO) our future strategy will be to sell our product to a price level very close to that of the brazed tools for finger joint so as to maximize the convenience that unlike the brazed tips when finished will just replace the knives only and not any element with a significant and additional savings in the economic management of the product As you already know the advantage of using interchangeable knife is very high and not spend more words. We have also placed much attention on information to be given to customers on sharpening so as not to create conflict situations unsuitable for operations that created many problems and disputes, and we had a brochure ( pdf attached 1) with some suggestions that we want to further implement. Aware that the new machines do not like heavy weights and to avoid giving this advantage to the brazed tools we were able to significantly reduce the weights of all tools while maintaining both the safety and the mechanical strength of the bodies.

We feel really ready and competitive for all types of joints (vertical and horizontal) and all the products we offer in our offering (TG05 and TG25). We therefore developed specific programs for any type of machine in order to facilitate the choice of the tool best suited to our partners This success has enabled us not only to consolidate our relationship with our partner, also find new products, making this one of our BEST SELLERS. This important sector has also enabled us to develop even planing the beams with a significant improvement of hydro blocks and especially of the planers PLANNEX particularly suitable in saw milling plants in the construction of ecological houses and X LAM plants. I am therefore willing to refresh the topic again so that you too can benefit from this great product development. Especially for TURBO S and CombiPact Weinig plants we have studied tools with a high number of teeth to provide great returns to high feed achieving important successes. Alessandro Belloni Stark area manager

INCREDIBLE!!!!! Z=8+8 effective on diater 250 !!!!!

Minizinkenfraser I Finger jointing cutter Anwendung Hochpriizises, modulares Friisersystem mit patentierter Messerspannung zum Einsatz auf Keilzinkenanlagen, Zinkenprofile fiir Liingsverbindungen (DIN 68140) in hochbean spruchten Bauteilen im lngenieur-Holzbau (DIN 1052), sowie Fensterbau und in der FuBboden- und Leistenfabrikation.

TG06FC MEC I HS

Technische Daten Tragkèirper aus Stahl mit wahlweise 4 - 12 auswechselbaren PVD-beschichteten, form gepressten HS-Schneiden, wesentlich hèihere Standwege und dadurch weniger Messer wechsel dank neuartigem Schneidwerkstoff, Zinkenfriisersatz mit Verdrehsicherung, Spannung der Messer lediglich ruckseitig durch Schrauben fur schnellen und komfortablen Messerwechsel, fur mechanischen Vorschub geeignet. Finger jointing cutter High performance modular cutter system with patented knife clamping far longitudinal glue jointing (DIN 68140). optional with 4-12 PVD-coated powder HS-knives far highly stressed structural components in engineered timber construction (DIN 1052). window tooling and laminar profiling. Cutters with steel body, locked against rotation, knife backside clamping far fast and easy knife change, suitable far mechanical feed only.

Fri:iskopf ohne Messer I Cutter excluding knives

��

(ZlDmm

Bmm

129 (160) 129 (160) 218 (250) 218 (250) 218 (250) 218 (250)

30,4 30,4 30,4 30,4 30,4 30,4

(Zldmm 40 40 40 40 40 40

(- 50) (- 50) (- 60) (- 60) (- 60) (- 60)

RPMmax

4 6 6 8 10 12

8500 8500 5500 5500 5500 5500

TG06FC03 TG06FC13 TG06FC04 TG06FC14 TG06FC18 TG06FC28

Formgepresste HS Messer mit PVD-Beschichtung Powder HS knives with PVD coating Zinkenliinge Lenght

Teilung Pitch

Abmessung Dimension

Lmm

10111

3,8

28,5 X 40 X 14,1

Ersatzteilel Spare parts TGOGFC

Art. Nr. Maise VE/St. Preis/St.

CGMZO...

502901 MSx 25

CGMZOS72

400114 4 mm

lndustrial-Line 2015

TESTA PORTACOLTELLI PER GIUNZIONI TIPO “FINGER” - “MINIZINKEN” “FINGER JOINT” - “MINIZINKEN” CUTTERHEAD MINIZINKENFRÄSER

MEC

HW HS

TG05FC

Testa portacoltelli in acciaio ad alta resistenza a 4, 6 o 8 taglienti per eseguire giunzioni tipo “finger” - “minizinken”. Si tratta di un utensile componibile che permette di utilizzare più teste a seconda dello spessore del legno da lavorare. I coltelli sono intercambiabili e a profilo simmetrico. Le dimensioni delle giunzioni ottenibili sono: 4 mm, 4,5/5 mm, 10/10 mm, 10/11mm, 15/15 mm, 15/16,5 mm, 20/20 mm e 20/22 mm. I coltelli sono prodotti in HS trattati con un particolare rivestimeno superficiale PVD che ne aumenta la durata fino a un 100% in più e in HW (solo per le dimensioni 10/10 mm e 10/11 mm). Le dimensioni dei coltelli 4,5/5 mm, 10/11 mm, 15/16,5 mm e 20/22 mm sono adatte per lavorazioni su macchine che utilizzano la lama ad intestare e su impianti specifici. L’utensile è adatto per eseguire giunzioni per utilizzi differenti, dalla produzione di profili lamellari in legno per serramenti ai semilavorati per arredamento. Con i profili più profondi (20/20 mm e 20/22 mm) si ottengono giunzioni per strutture portanti in legno lamellare (norme UNI 8922, DIN 68140 e DIN 1052), particolarmente adatte per grandi luci quali impianti sportivi, capannoni industriali, aree espositive, ponti ecc. In fase d’ordine specificare il tipo di macchina sulla quale gli utensili saranno montati. Finger joint cutterhead body in high tensile steel with 4, 6 or 8 knives for manufacturing “minizinken” style finger joints. The tool can be stacked based on the wood thickness to be cut. The knives are interchangeable and have a symmetrical profile. The following joints are available: 4 mm, 4,5/5mm, 10/10 mm, 10/11 mm,15/15 mm, 15/16.5 mm, 20/20 mm and 20/22 mm. The knives are manufactured in solid HS with special PVD surface coating for longer tooling life (up to 100% increase). Profiles 4,5/5 mm, 10/11 mm, 15/16.5 mm and 20/22 mm are specific for butting machines. The tool is suitable for use in various fields: laminar profiles, window frames, furniture, etc. The deepest profiles (20/20 mm and 20/22 mm) are appropriate for laminar structural elements in the building field (DIN 68140 and DIN 1052 specifications). When ordering specify the type of machines on which the tool will be mounted. Anwendung: Zinkenprofile als Längsverbindung in Weich- und Harthölzern für hochbeanspruchte Teile im Ingenieur-Holzbau (DIN 1052), sowie im Fensterbau, in der Fußboden- und Leistenfabrikation. Es werden je nach Holzstärke ein oder mehrere Fräser eingesetzt. Technische Daten: 4, 6 oder 8 gerade liegende, auswechselbare HS-Schneiden, welche auf Wunsch mit PVD-Beschichtung geliefert werden können oder HW-Schneiden (achsparallel). Profil gerade hinterschliffen. Höhenverstellung für Gegenprofil = Teilung. Durch die auswechselbaren Segmente kann leicht eine Beschädigung der Schneiden behoben werden. Daher ist es nicht mehr notwendig, die guten Schneiden bzw. den ganzen Fräsersatz nachzuschleifen. Exakte Werkstückspannung und spielfreie Werkstückführung erforderlich. Durch die spezielle Konstruktion der Fräskörper ist der Minizinkensatz beim Abbremsen der Maschinenspindel gegen Verdrehen gesichert. Dadurch treten keinerlei Beschädigungen am Körper und an den Schneiden auf. Bei Bestellung bitte angeben auf welcher Maschine die Fräser verwendet werden.

TG05FC

TESTA PORTACOLTELLI PER GIUNZIONI TIPO “FINGER” - “MINIZINKEN” “FINGER JOINT” - “MINIZINKEN” CUTTERHEAD MINIZINKENFRÄSER

1.6

Corpo utensile esclusi coltelli Cutter excluding knives Fräskopf ohne Messer

3.15

26.6

4,5/5

32.2

3.8

10/10 10/11

3.8

32.3

15/15 15/16.5

D (mm)

B (mm)

d (mm)

d max (mm)

RPM (max)

Art. Nr.

138 (160)

25,6

8000

●TG05FC01

226 (250)

25,6

5500

●TG05FC02

€

Corpo utensile esclusi coltelli Cutter excluding knives Fräskopf ohne Messer D (mm)

B (mm)

d (mm)

d max (mm)

RPM (max)

Art. Nr.

138 (160)

25,2

8000

TG05FC11

138 (160)

25,2

8000

TG05FC21

226 (250)

25,2

5500

TG05FC12

€

Corpo utensile esclusi coltelli Cutter excluding knives Fräskopf ohne Messer D (mm)

B (mm)

d (mm)

d max (mm)

RPM (max)

Art. Nr.

129 (160)

30,4

8500

●TG05FC03

129 (160)

30,4

8500

●TG05FC13

216 (250)

30,4

5500

●TG05FC04

216 (250)

30,4

5500

●TG05FC14

€

Corpo utensile esclusi coltelli Cutter excluding knives Fräskopf ohne Messer D (mm)

B (mm)

d (mm)

d max (mm)

RPM (max)

Art. Nr.

149 (170)

30,4

8000

●TG05FC05

149 (170)

30,4

8000

●TG05FC15

235 (260)

30,4

5200

●TG05FC06

235 (260)

30,4

5200

●TG05FC16

€

20/20 20/22

6.2

38.7

Corpo utensile esclusi coltelli Cutter excluding knives Fräskopf ohne Messer D (mm)

B (mm)

d (mm)

d max (mm)

RPM (max)

Art. Nr.

152 (180)

37,2

7500

●TG05FC07

152 (180)

37,2

7500

●TG05FC17

232 (260)

37,2

5200

●TG05FC08

Art. Nr. 400003 4 mm 38

€

TESTA PORTACOLTELLI PER GIUNZIONI TIPO “FINGER” - “MINIZINKEN” “FINGER JOINT” - “MINIZINKEN” CUTTERHEAD MINIZINKENFRÄSER

TG05FC

Coltelli in HS con speciale trattamento superficiale PVD HS knives with special coating “PVD” Phisical Vapor Deposition HS mit PVD-Beschichtung L (mm)

Passo/Pitch/Teilung (mm)

Dim./Dim./Abm. (mm)

€

Art. Nr.

1,6

25,4x33x14

●CGMZ0S31

4,5/5

3,15

23,4x33x14

●CGMZ0S58

10/10

3,8

28,4x38,5x14

●CGMZ0S62

10/11

3,8

28,4x38,5x14

●CGMZ0S63 ●CGMZ0S64

15/15

3,8

28,4x43,5x14

15/16,5

3,8

28,4x43,5x14

●CGMZ0S65

20/20

6,2

32,5x48,5x14

●CGMZ0S66

20/22

6,2

32,5x48,5x14

●CGMZ0S67

L (mm)

Passo/Pitch/Teilung (mm)

Dim./Dim./Abm. (mm)

Art. Nr.

10/10

3,8

28,4x38,5x14

●CGMZ0M02

10/11

3,8

28,4x38,5x14

●CGMZ0M03

Coltelli in HW HW knives HW

€

Coltelli per eseguire giunzioni di elementi con piani laterali diritti (giunzioni 10/10) Outer rabbeting knives for closed joints (10/10) Randzinkenmesser (10/10) Coltelli in HS con speciale trattamento superficiale PVD HS knives with special coating “PVD” Phisical Vapor Deposition HS mit PVD-Beschichtung L (mm)

Dim./Dim./Abm. (mm)

Type

Art. Nr.

10/10

28,8x33,2x14

●CGMZ0S68

10/10

26,6x33,2x14

●CGMZ0S69

€

Disponibili inoltre a magazzino altre versioni di giunzione con piani laterali diritti. Per qualsiasi ulteriore informazione non esitate a contattare il nostro Ufficio Tecnico. Also available from stock others finger joint profiles with outer rabbeting knives for closed joints. For further information please contact our Technical Office. Wir haben weitere Versionen von Randzinkenmesser am Lager. Zeichnungen bzw. weitere Informationen auf Anfrage.

B B 39

TG05FC

TESTA PORTACOLTELLI PER GIUNZIONI TIPO “FINGER” - “MINIZINKEN” “FINGER JOINT” - “MINIZINKEN” CUTTERHEAD MINIZINKENFRÄSER Tabella per determinare il numero di teste da utilizzare in relazione allo spessore legno lavorato Table for determination of woodthickness depending on width of cutterset Tabelle zur Festlegung der erforderlichen Fräseranzahl in Abhängigkeit von Zinkenlänge und Holzdicke. L

B max

ØD

Ød L (mm)

4/4 Passo/Pitch/Teilung 1,6 mm

10/10 10/11 Passo/Pitch/Teilung 3,8 mm

15/15 15/16,5 Passo/Pitch/Teilung 3,8 mm

20/20 20/22 Passo/Pitch/Teilung 6,2 mm

B max (mm)

Nr. Teste/Fräser/Cutters

25,2 50,8 76,4 102 127,6 153,2 29,8 60,2 90,6 121 151,4 181,8 212,2 29,8 60,2 90,6 121 151,4 181,8 212,2 242,6 273 303,4 36,3 73,5 110,7 147,9 185,1 222,3 259,5 296,7

1 2 3 4 5 6 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

D (mm)

160 160 160 160 160 160 160 160 160 160 160 160 160 170 170 170 170 170 170 170 170 170 170 180 180 180 180 180 180 180 180

(250) (250) (250) (250) (250) (250) (250) (250) (250) (250) (250) (250) (250) (260) (260) (260) (260) (260) (260) (260) (260) (260) (260) (260) (260) (260) (260) (260) (260) (260) (260)

B (mm)

27 52,6 78,2 103,8 129,4 155 32,2 62,6 93 123,4 153,8 184,2 214,6 32,2 62,6 93 123,4 153,8 184,2 214,6 245 275,4 305,8 38,7 75,9 113,1 150,3 187,5 224,7 261,9 299,1

Per lavorazioni su macchine dotate di utensile ad intestare, in base al legno da lavorare e al dispositivo di pressatura, le giunzioni 4,5/5 mm, 10/11 mm, 15/16,5 mm e 20/22 mm, permettono di ottenere giunti a dita nel rispetto delle norme vigenti. The knives with dimension 4,5/5 mm, 10/11 mm, 15/16,5 mm and 20/22 mm are usable on machines with cut-off hogging set. Beim Einsatz auf Maschinen mit Ablängvorrichtung werden Messer mit Zinkenlänge 4,5/5 mm, 10/11 mm, 15/16,5 mm und 20/22 mm eingesetzt.

1ª fase: intestatura con gruppo truciolatore. 1st operation: Butting with hogging unit. 1. Arbeitsgang: Ablängen mit Zerspanner. 40

2ª fase: profilatura. 2nd operation: Profiling. 2. Arbeitsgang: Profilieren

TESTE MODULARI PER GIUNZIONI CON INSERTO INTERCAMBIABILE MODULAR HEADS FOR JOINTS WITH INTERCHANGEABLE INSERT MODULARE FRÄSWERKZEUGE FÜR ZINKENVERBINDUNGEN

TG25FM

Teste in acciaio ad alta resistenza con inserti in HW per eseguire giunzioni tipo "finger" verticali e orizzontali profilo 10/11. L'utensile risulta molto versatile e garantisce un elevato rendimento sia nella lavorazione di legni teneri sia di quelli duri/esotici.

MEC

Caratteristiche/Vantaggi: • •

Possibilità di lavorare svariati spessori legno (vedi disegno). Possibilità di ottenere giunzioni con profilo continuo, con pianetti laterali diritti, sfalsati e centrati. • Facile sostituzione e posizionamento dei coltelli. • Possibilità di riaffilatura (3,5 mm max). • Facilità di riordino della ricambistica.

HW High-strength steel heads with inserts in HW for horizontal and vertical “finger”-type joints, profile 10/11. The tool is very versatile and guarantees high efficiency in the working of both soft and hard/exotic woods. Features/Advantages: • Possibility of machining different wood thicknesses (see drawing) • Possibility of obtaining junctions with a continuous profile, with straight or offset side faces. • Easy replacement and positioning of the blades. • Possibility of re-sharpening (3,5 mm max). • Easy re-ordering of spare parts.

600

731

Anwendung: Für Zinkenverbindungen in Weich- und Hartholz, speziell für Fensterkanteln geeignet. Technische Daten: Werkzeuge aus Stahl, mit Messereinsätzen aus HW, mit 4 oder mit 6 Schneiden für hohe Standzeiten. Nachschleifzone der Messer 3,5 mm, Werkzeuge auf Spannbüchsen montiert, je nach Maschine in 160 oder in 250 mm Durchmesser. Eigenschaften/Vorteile: • Bearbeitung verschiedener Holzstärken (siehe Zeichnung) • Für die Herstellung von Zinkenverbindungen ohne, mit mittigen und versetzten Randzinken • Einfacher Messerwechsel und einfache Messerpositionierung • Einfache Nachschärfung (3,5 mm max) • Einfache Ersatzteil-Nachbestellung Art. Nr.

Dim./Dim./Abm. (mm)

ZAF30

Ø123x60

€

Caratteristiche/Vantaggi - Features/Advantages - Eigenschaften/Vorteile: • • • • • • • • •

Possibilità di montaggio fino a 126 coltelli. Massima precisione di affilatura per ogni singolo coltello sul diametro. Semplicità di utilizzo. Possibility of installing up to 126 knives. Maximum sharpening precision for each knife as referred to its diameter. Easy to use. Aufnahme für bis zu 126 Messer Höchste Schärf-Präzision im Bezug auf den Rundlauf Einfache Handhabung.

Note generali - General remarks - Bemerkungen: Per mantenere invariata la forma del dente, assicurarsi di posizionare il petto del coltello parallelamente alla mola diamantata. È inoltre consigliabile per il rendimento ottimale dell’utensile l’affilatura sistematica dei coltelli. In order to keep unchanged the tooth shape, please, make sure that the face of the knives be positioned parallelly to the diamond wheel. Furthermore, for an optimum yeald of the tool it is advisable to sharpen the blades systematically.

TESTE MODULARI PER GIUNZIONI CON INSERTO INTERCAMBIABILE MODULAR HEADS FOR JOINTS WITH INTERCHANGEABLE INSERT MODULARE FRÄSWERKZEUGE FÜR ZINKENVERBINDUNGEN

TG25FM

⭋D (mm)

B (mm)

⭋d (mm)

⭋ d max (mm)

160

7,6

2+2

160

7,6

3+3

160

11,4

2+2+2

160

11,4

160

11,4

160

11,4

160

15,2

160 250

RPM max

Art. Nr.

9000

●TG25FM01

9000

●TG25FM11

9000

●TG25FM04

3+3+3

9000

●TG25FM14

2+2

9000

●TG25FM12

3+3

9000

●TG25FM22

2+2+2

9000

●TG25FM13

15,2

3+3+3

9000

●TG25FM23

7,6

3+3

5500

●TG25FM06

250

7,6

4+4

5500

●TG25FM16

250

11,4

3+3+3

5500

●TG25FM09

250

11,4

4+4+4

5500

●TG25FM19

250

11,4

5+5+5

5500

●TG25FM29

250

11,4

3+3

5500

●TG25FM10

250

11,4

4+4

5500

●TG25FM20

250

15,2

3+3+3

5500

●TG25FM30

250

15,2

4+4+4

5500

●TG25FM40

250

3+3+3

5500

●TG25FM17

250

3+3+3

5500

●TG25FM18

250

3+3+3

5500

●TG25FM27

250

3+3+3

5500

●TG25FM28

Nr.

€

In fase di ordine specificare il tipo di macchina sulla quale gli utensili saranno montati. When ordering specify the types of machines on which the tools will be mounted. Bei Bestellung bitte angeben auf welcher Maschine die Fräser werwendet werden.

10 Ø 250

7.5

6-16

11.3

9-19-29

8.2

10-20

30-40

12-22

13-23

11.5

14.6

8.2

4-14

11.5

7.5

1-11

11.3

0,6

3,8

Ø 160

TESTE MODULARI PER GIUNZIONI CON INSERTO INTERCAMBIABILE MODULAR HEADS FOR JOINTS WITH INTERCHANGEABLE INSERT MODULARE FRÄSWERKZEUGE FÜR ZINKENVERBINDUNGEN Dim./Dim./Abm. (mm)

Nr. pz./pc./St.

600731 (dx)

38x13x3,7

600732 (sx)

38x13x3,7

600734

38x13x7,5

600735

38x13x7,5

Dim./Dim./Abm. (mm)

Nr. pz./pc./St.

Ricambi/Spare part/Ersatzteile

600731

600732

600734

500215

500216

600735

500216

500215

M5x7

500216

M5x13

€

pz./pc./St.

€

pz./pc./St.

€ MAX 10

Art. Nr. 400425 T25

TG25FM

5 5

18-54

10 4-9

4-9 MAX 10

4-9 4-9

27 18-54

4-9 4-9

6 28

Giunto orizzontale con piani laterali centrati Horizontal joint with centred shoulders Horizontale Zinkung

Giunto Verticale Vertical joint Vertikale Zinkung 10

1-6 1-6

18-54

12-10 4-9

18-54

10 12-10 18-54

4-9 12-10

Giunto orizzontale con piani laterali sfalsati Horizontal joint with outer offset shouldres Horizontale Zinkung

Giunto orizzontale con piani laterali Horizontal joint with outer shoulders Horizontale Zinkung

30 9

9 30 6

10 10

8.2

10 9 10 6

Giunto orizzontale con piani laterali " RE-SAW " Horizontal joint with outer mixed shouldres " RE-SAW " Horizontale Zinkung

STARK TOOLING PROGRAM

GRECON FINGER JOINT LINES

PROFILES FOR WEINING LINES Macchina

PROFIJOINT

Profili a pettine

verticale

Ultra/ Ultra TT

CombiPact

Turbo-S 1000

HS 120 / HS 180

Ottimale: 0 incisori

TG25FM09050

Ottimale: 0 incisori

GI05FM21

Il pezzo deve essere girato sempre di 180Â°

Standard: Standard: Standard: Standard: Standard: Standard: 0 incisori 0 incisori 0 incisori 0 incisori 0 incisori 4 incisori Ottimale: 2 incisori positivo/negativo

semispalla

Ottimale: 2 incisori

Ottimale: 3 incisori

Ottimale: 4 incisori

Standard: 0 incisori

Standard: Standard: Standard: 0 incisori 0 incisori 4 incisori

Ottimale: 3 incisori

Ottimale: 4 incisori

Standard: Standard: Standard: Standard: Standard: Standard: 2 incisori 0 incisori 2 incisori 0 incisori 0 incisori 4 incisori Ottimale: 2 incisori

taglio a spaccare

Ottimale: 3 incisori

Ottimale: 4 incisori

Ottimale: 2 incisori

Ottimale: 4 incisori

Standard: 0 incisori

Standard: Standard: Standard: 0 incisori 0 incisori 4 incisori

Ottimale: 3 incisori

TOOLS

TG05FC04

Standard: Standard: Standard: Standard: Standard: 0 incisori 0 incisori 0 incisori 0 incisori 0 incisori Ottimale: 0 incisori

spalla alternata

ProfiJoint Combinazione

Ottimale: 4 incisori

TG25FM09050 TG25FM06050 TG25FM10050

GI05FM21 GI05FM24

TG25FM09050 TG25FM06050 TG25FM10050

GI05FM21 GI05FM24

TG25FM09050 TG25FM06050 TG25FM27050 TG25FM18050

TG25FM09050 TG25FM06050 TG25FM10050

GI05FM21 GI05FM24

PROGRAMMA UTENSILI LINEE DI GIUNZIONE FINGER JOINTING TOOLING PROGRAM

PROGRAMMA " BASIC " PER LINEE PROFIJOINT E ULTRA Giunto verticale ZL=10-11 - motore singolo spessore legno 150 mm. legni teneri ( HS ) o duri ( HW ) PROFIJOINT AND ULTRA PACKAGE LINES " BASIC " PROGRAM vertical shaping ZL=10-11, width 150 mm. soft ( HS ) or hard ( HW ) woods

set di utensili HS - HS tooling set net price 5 pcs. TG05FC04050 diam. 250 x 30,4 bore 50 Z=3+3.......................€ 0000,00 set di utensili HW - HW tooling set net price 5 pcs. TG05FC04050 diam. 250 x 30,4 bore 50 Z=3+3.......................€ 0000,00

PROGRAMMA PER LINEE PROFIJOINT E ULTRA Giunto verticale ZL=10-11 - motore singolo spessore legno 150 mm. legni teneri e duri Programma High performance PROFIJOINT AND ULTRA PACKAGE LINES PROGRAM vertical shaping ZL=10-11 High performance Program width 150 mm. soft and hard woods

set di utensili - tooling set net price 14 pcs. TG25FM09050 diam. 250 x 11,4 bore 50 Z=3+3+3.......................â&#x201A;¬ 0000,0

PROGRAMMA PER LINEE PROFIJOINT E ULTRA Giunto orizzontale per motore singolo con piani centrati ZL=10-11 Programma High performance spessore legno da 16 a 52 mm. legni duri PROFIJOINT AND ULTRA PACKAGE LINES PROGRAM horizontal shaping with outer shoulderds , hard woods ZL=10-11 High performance Program width from 16 to 52 mm.

27 06 18

Profilo orizzontale (semispalle) per ProfiJoint e Ultra

1. fresatura code

battuta pezzo

2. fresatura teste

incisori

truciolatore

gruppo teste

un dente viene tolto dallâ&#x20AC;&#x2122;incisore inf.

un dente viene tolto dallâ&#x20AC;&#x2122;incisore sup.

corsa mandrino di Â˝ dente ( 1,9 mm )

pressa

TG25FM27 7,6

14-25

250 239,7

TG25FM18

15,2

20-33

TG25FM27 TG25FM06 TG25FM18

23-37

TG25FM27 TG25FM09 TG25FM18

22,8

27-40

TG25FM27 TG25FM06 TG25FM06 TG25FM18

26,6

31-44

TG25FM27 TG25FM09 TG25FM06 TG25FM18

30,4

35-48

TG25FM27 TG25FM09 TG25FM09 TG25FM18

34,2

38-52

TG25FM27 TG25FM09 TG25FM09 TG25FM06 TG25FM18

PROGRAMMA “ HIGH PERFORMANCE “

PROGRAMMA “ HIGH PERFORMANCE “ GIUNTO ORIZZONTALE CON PIANETTI CENTRATI - legni duri -Spessori variabili da 16 a 52 mm. HORIZONTAL SHAPING 10-11 WITH CENTRED SHOULDERS width from 16 to 52 mm – hard woods

27 06 18

DESCRIZIONE GRUPPI PER SPESSORI OTTIMIZZATI

corsa da 0 a + 1,9

PREZZO LISTINO

Gruppo completo modulare Set (27-18 ) Set (27-06-18 ) Set (27-09-18 ) Set (27-06-06-18 ) Set (27-09-06-18 )

( spessore 16-25 ) diam. 250 Z=3+3 ( spessore 20-33 ) diam. 250 Z=3+3 ( spessore 23-37 ) diam. 250 Z=3+3 ( spessore 27-40 ) diam. 250 Z=3+3 ( spessore 31-44 ) diam. 250 Z=3+3

€ € € € €

Set (27-09-09-18 ) Set (27-09-09-06-18 )

( spessore 35-48 ) diam. 250 Z=3+3 ( spessore 16-52 ) diam. 250 Z=3+3

€ €

PROGRAMMA PER LINEA COMBIPACT Giunto verticale ZL=10-11 Programma PLUS spessore legno 150 mm. legni teneri COMBIPACT PACKAGE LINES PROGRAM vertical shaping ZL=10-11 PLUS Program width 150 mm. soft woods

fino a 5 cicli al minuto until 5 cycles per minute

set di utensili - tooling set primo motore - first engine

net price

5 pcs. TG05FC14050 diam. 250 x 30,4 bore 50 Z=4+4 .............€ 0000,00 secondo motore - second engine

5 pcs. TG05FC14050 diam. 250 x 30,4 bore 50 Z=4+4 .............€ 0000,00

PROGRAMMA PER LINEA COMBIPACT Giunto verticale ZL=10-11 Programma High speed spessore legno 150 mm. legni duri e teneri COMBIPACT PACKAGE LINES PROGRAM vertical shaping ZL=10-11 High speed Program width 150 mm. soft and hard woods

fino a 5 cicli al minuto until 5 cycles per minute

set di utensili - tooling set

net price

primo motore - first engine

14 pcs. TG25FM19050 diam. 250 x 11,4 bore 50 Z=4+4+4 .......€ 0000,00 secondo motore - second engine

14 pcs. TG25FM19050 diam. 250 x 11,4 bore 50 Z=4+4+4 .......€ 0000,00

PROGRAMMA PER LINEE PROFIJOINT COMBI E COMBIPACT

Giunto orizzontale con piani esterni ZL=10-11 Programma High performance spessore legno da 16 a 52 mm. legni duri

PROFIJOINT COMBI,COMBIPACT PACKAGE LINES PROGRAM

horizontal shaping with external shoulderds , hard woods ZL=10-11 High performance program width from 16 to 52 mm.

fino a 4 cicli al minuto until 4 cycles per minute

18-54

1-6 1-6 10

18-54

12-10 4-9 12-10



PROGRAMMA “ HIGH PERFORMANCE “



PROGRAMMA “ HIGH PERFORMANCE “ GIUNTO ORIZZONTALE CON PIANETTI ESTERNI Spessori variabili da 16 a 53 mm. HORIZONTAL SHAPING 10-11 WITH EXTERNAL SHOULDERS width from 16 o 53 mm – soft and hard woods DESCRIZIONE GRUPPI PER SINGOLI SPESSORI

Gruppo completo modulare ( per motore destro e sinistro) Set (09-10-06-10 thickness 18-26 mm.) diam. 250 Z=3+3 Set (09-09-10-06-09-10 thickness 18-38 mm.) diam. 250 Z=3+3 Set (06-09-09-10-09-06-06-10 thickness 18-45 mm.) diam. 250 Z=3+3 Set (06-06-09-09-10-09-06-06-06-10 thickness 18-53 mm.) diam. 250 Z=3+3

Net price set

€ € € €

PROGRAMMA PER LINEE HS120 Programma High pererformance spessore legno da 16 a 52 mm. Giunto orizzontale con piani esterni - legni duri HS120 PACKAGE LINES PROGRAM horizontal shaping with external shoulderds , hard woods ZL=10-11 High performance Program width from 16 to 52 mm.

fino a 120 pezzi al minuto until 120 pieces per minute

18-54

1-6 1-6 10

18-54

12-10 4-9 12-10

Giunto orizzontale con piani laterali Horizontal joint with outer shoulders Horizontale Zinkung

PROGRAMMA “ HIGH SPEED “

HS120



PROGRAMMA “ HIGH SPEED “ GIUNTO ORIZZONTALE CON PIANETTI ESTERNI Spessori variabili da 18 a 53 mm. HORIZONTAL SHAPING 10-11 WITH EXTERNAL SHOULDERS width from 18 to 53 mm – soft and hard woods DESCRIZIONE GRUPPI PER RANGE DI SPESSORI

Gruppo completo modulare ( per motore destro e sinistro) Gruppo (19-20-16-20 spessore 18-26 ) diam. 250 Z=4 Gruppo (19-19-20-16-19-20 spessore 18-38 ) diam. 250 Z=4 Gruppo (16-19-19-20-19-16-16-20 spessore 18-45 ) diam. 250 Z=4 Gruppo (16-16-19-19-20-19-16-16-16-20 spessore 18-53 ) diam. 250 Z=4 HD from to mm 16 - 22 19 - 25 23 - 29 27 - 33 31 - 37 35 - 41 38 - 44 42 - 48 46 - 52 50 - 56

mm 9,4 13,2 17 20,8 24,6 28,4 32,2 36 39,8 43,6

3 4 5 6 7 8 9 10 11 12

Halfshoulder (HS) mm 3,3 - 6,3 2,9 - 5,9 3,0 - 6,0 3,1 - 6,1 3,2 - 6,2 3,3 - 6,3 2,9 - 5,9 3,0 - 6,0 3,1 - 6,1 3,2 - 6,2

PREZZO LISTINO GRUPPO

€ € € €

TG25FM19

TG25FM20 TG25FM16 TG25FM20

TG25FM19 TG25FM19

TG25FM20 TG25FM16 TG25FM19 TG25FM20

TG25FM16 TG25FM19 TG25FM19

TG25FM20 TG25FM19 TG25FM16 TG25FM16 TG25FM20

TG25FM16 TG25FM16 TG25FM19 TG25FM19

TG25FM20 TG25FM19 TG25FM16 TG25FM16 TG25FM16 TG25FM20

 

PROGRAMMA PER LINEA TURBO S Giunto verticale ZL=10-11 Programma High speed spessore legno 150 mm. legni duri e teneri TURBO S PACKAGE LINES PROGRAM vertical shaping ZL=10-11 High speed Program width 150 mm. soft and hard woods

fino a 7 cicli al minuto until 7 cycles per minute

set di utensili - tooling set

net price

primo motore - first engine

14 pcs. TG25FM39050 diam. 250 x 11,4 bore 50 Z=6+6+6 secondo motore - second engine

14 pcs. TG25FM39050 diam. 250 x 11,4 bore 50 Z=6+6+6

.......€ 0000,00 .......€ 0000,00

PROGRAMMA PER LINEE COMPATTE CF200, CF300 e POWER JOINT

giunzioni portanti 15-15 e 20-20 per travature

Technical perfection in plants for constructional timber: laminated timber, constructional solid timber, duo-trio beams CF200 - CF300 - POWER JOINT COMPACT MACHINES SINGLE TIMBER LINES PROGRAM - DUO-TRIO BEAMS JOINTING BSH Longwood finger-jointing line ZL=15-15 or 20-20 – horizontal

Model CF 200/300 - 3,5 (4,5) CF 200/300/400 - 5,5 CF 200/300/400 - 10 PowerJoint 200/300/400- 5,5 MultiJoint 200/300/400 - 7 MaxiJoint 200/300/400 - 15 HS -MaxiJoint ≥ 50 cycles/min.

LISTINO PREZZI LINEE COMPATTE SERIE CF ZL = 20-20 VERTICAL SHAPING

20-20 HS DA 259,5 mm.

Due alberi ( in posizione orizzontale con corsa verticale ) DESCRIZIONE GRUPPI PRIMO ALBERO

€ 0000,00

Nr. 7 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2 DESCRIZIONE GRUPPI SECONDO ALBERO Nr. 7 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2

VERTICAL SHAPING

NET PRICE

€ 0000,00

20-20 HS DA 296,5 mm.

Due alberi ( in posizione orizzontale con corsa verticale ) DESCRIZIONE GRUPPI PRIMO ALBERO Nr. 8 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2

DESCRIZIONE GRUPPI SECONDO ALBERO Nr. 8 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2

NET PRICE

€ 0000,00 NET PRICE

€ 0000,00

ZL = 15-15 VERTICAL SHAPING 15-15 HS wood thickness 273 mm. Due alberi ( in posizione orizzontale con corsa verticale )

DESCRIZIONE GRUPPI PRIMO ALBERO

Nr. 9 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2 DESCRIZIONE GRUPPI SECONDO ALBERO Nr. 9 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2

NET PRICE

€ 0000,00 NET PRICE

€ 0000,00

VERTICAL SHAPING 15-15 HS wood thickness 303,5 mm. Due alberi ( in posizione orizzontale con corsa verticale )

DESCRIZIONE GRUPPI PRIMO ALBERO

Nr.10 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2 DESCRIZIONE GRUPPI SECONDO ALBERO Nr. 10 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2

NET PRICE

€ 0000,00 NET PRICE

€ 0000,00

PROGRAMMA PER LINEE ULTRA 2000 - 3000 DI GIUNZIONE A PACCO

giunzioni portanti 15-16,5 e 20-22 per travature

ULTRA 2000 - 3000 PACKAGE LINES - SINGLE SHAPING DUO-TRIO BEAMS JOINTING BSH Longwood finger-jointing line - vertical with hogging unit 20-22 / 15-16,5

Model

Timber Infeed Length

Ultra TT 2000

up to 2.000 mm

Ultra TT 3000

up to 3.000 mm

Turbo-S 2000/3000/4000

up to 2.000/3.000/4.000 mm

Rotostar

up to 6.000 mm

Turbo-LH

up to 6.000 mm

ZL = 20-22 VERTICAL SHAPING 20-22 HS wood thickness 260 mm. motore singolo con truciolatore ( in posizione verticale ) DESCRIZIONE GRUPPI Nr. 7 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2

VERTICAL SHAPING

NET PRICE

€ 00000,00

20-22 HS wood thickness 298 mm.

motore singolo con truciolatore ( in posizione verticale ) DESCRIZIONE GRUPPI

Nr. 8 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2

NET PRICE

€ 0000,00

ZL = 15-16,5 VERTICAL SHAPING 15-16,5 HS wood thickness 270 mm. motore singolo con truciolatore ( in posizione verticale ) DESCRIZIONE GRUPPI

Nr. 9 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2

NET PRICE

€ 0000,00

VERTICAL SHAPING 15-16,5 HS wood thickness 304 mm. motore singolo con truciolatore ( in posizione verticale ) DESCRIZIONE GRUPPI

Nr.10 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2

NET PRICE

€ 0000,00

PROGRAMMA PER LINEE DI GIUNZIONE A PACCO TURBO S/LH 1500-3000

giunzioni portanti per travature

TURBO S/LH 1500-3000 PACKAGE LINES â&#x20AC;&#x201C; DOUBLE SHAPING DUO-TRIO BEAMS JOINTING BSH Longwood finger-jointing line - vertical with hogging unit 20-22 / 15-16,5

ZL = 20-22 VERTICAL SHAPING 20-22 HS wood thickness 260 mm. Due motori con truciolatori ( in posizione verticale )

DESCRIZIONE GRUPPI PRIMO MOTORE Nr. 7 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2 DESCRIZIONE GRUPPI SECONDO MOTORE

Nr. 7 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2

NET PRICE

€ 0000,00 NET PRICE

€ 0000,00

VE RTICAL SHAPING 20-22 HS wood thickness 298 mm. Due motori con ruciolatori ( in posizione verticale )

DESCRIZIONE GRUPPI PRIMO MOTORE

Nr. 8 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2 DESCRIZIONE GRUPPI SECONDO MOTORE Nr. 8 teste TG05FC07050 180 x 37,2 foro 50 Z=2+2

NET PRICE

€ 0000,00 NET PRICE

€ 0000,00

ZL = 15-16,5 VERTICAL SHAPING 15-16,5 HS wood thickness 270 mm. Due motori con truciolatori ( in posizione verticale )

DESCRIZIONE GRUPPI PRIMO MOTORE Nr. 9 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2

DESCRIZIONE GRUPPI SECONDO MOTORE

Nr. 9 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2

NET PRICE

€ 0000,00 NET PRICE

€ 0000,00

VERTICAL SHAPING 15-16,5 HS wood thickness 304 mm. Due motori con truciolatori ( in posizione verticale )

DESCRIZIONE GRUPPI PRIMO MOTORE Nr.10 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2 DESCRIZIONE GRUPPI SECONDO MOTORE

Nr. 10 teste TG05FC05050 170 x 30,4 foro 50 Z=2+2

NET PRICE

€ 0000,00 NET PRICE

€ 0000,00

SPARE PART LIST

HS and HM SPARE KINVES for blocks TG05 item

NET PRICE

Knife CGMZ0S33 HS PVD 10-11

€

Knife CGMZ0M03 HW 10-11 Knife CGMZ0S66 HS PVD 20-20 Knife CGMZ0S67 HS PVD 20-22 Knife CGMZ0S64 HS PVD 15-15 Knife CGMZ0S65 HS PVD 15-16,5

€ € € € €

HM SPARE INSERT FOR TG25 BLOCKS NET PRICE

item Insert 600731 Insert 600732 Insert 600734 Insert 600735

€ € € €

3,6

18 18

 

TESTE MODULARI PER GIUNZIONI CON INSERTO INTERCAMBIABILE MODULAR HEADS FOR JOINTS WITH INTERCHANGEABLE INSERT MODULARE FRÄSWERKZEUGE FÜR ZINKENVERBINDUNGEN

TG25FM

⭋D (mm)

B (mm)

⭋d (mm)

⭋ d max (mm)

160

7,6

2+2

160

7,6

3+3

160

11,4

2+2+2

160

11,4

160

11,4

160

11,4

160

15,2

160 250

RPM max

Art. Nr.

9000

●TG25FM01

9000

●TG25FM11

9000

●TG25FM04

3+3+3

9000

●TG25FM14

2+2

9000

●TG25FM12

3+3

9000

●TG25FM22

2+2+2

9000

●TG25FM13

15,2

3+3+3

9000

●TG25FM23

7,6

3+3

5500

●TG25FM06

250

7,6

4+4

5500

●TG25FM16

250

11,4

3+3+3

5500

●TG25FM09

250

11,4

4+4+4

5500

●TG25FM19

250

11,4

5+5+5

5500

●TG25FM29

250

11,4

3+3

5500

●TG25FM10

250

11,4

4+4

5500

●TG25FM20

250

15,2

3+3+3

5500

●TG25FM30

250

15,2

4+4+4

5500

●TG25FM40

250

3+3+3

5500

●TG25FM17

250

3+3+3

5500

●TG25FM18

250

3+3+3

5500

●TG25FM27

250

3+3+3

5500

●TG25FM28

Nr.

€

Ø 250

7.5

600731 3 pz. 600732 3 pz.

6-16

600731 6 pz. 600732 3 pz.

9-19-29

600735 3 pz. 600734 3 pz.

10-20

600732 2 pz.

0,6

3,8

7.5

1-11

11.3

600731 2 pz.

8.2

Ø 160

600731 4 pz. 11.3

4-14

600732 2 pz.

11.5

600734 6 pz. 600732 3 pz.

14.6

600731 3 pz. 600735 6 pz.

600734 6 pz. 600732 3 pz. 600731 3 pz. 600735 6 pz.

Ricambi/Spare part/Ersatzteile

600731

600735

600734

600732

30-40

500215

600735 3 pz. 600734 6 pz.

14.6

13-23

12-22

600734 2 pz.

11.5

8.2

600735 2 pz.

ProfiJoint

ProfiJoint Combi

Lunghezza legni in entrata

150 – 700 mm

150 – 900 mm

Larghezza legni

40 – 150 mm

Spessore legni

18 – 50 (80) mm

18 – 80 mm

3.000 – 6.100 mm

105 (120) kN

120 kN

Lunghezza legni finale Forza pressaggio Sezione legni con 10/11 mm (legno tenero)

75 cm2

(120 cm2)

120 cm2

Sezione legno con 10/11 (legno duro)

75 cm2 (90 cm2)

90 cm2

Avanzamento (giunzione verticale) con 30x90x400 Avanzamento (giunzione orizzontale) con 22x50x350 Sistema caricamento Tipo di frese

12,2 – 12,8 m/min

24,4 m/min

5,04 m/min

10,08 m/min

Nastro caricamento

Gruppo singolo

Due Gruppi

TG05 o TG25

Come evitare strappi di legno (Incisori sotto) Spessore legni min. 16 mm

––

Spessore legni mass. 72 mm

––

Spessore legni mass. 100 mm

––

Larghezza legni min. 30 mm

= opzionale

Potenza motori frese Potenza motori truciolatore (+ incisore)

15 (22) kW

5,5 (11,5) kW

Lunghezza legni in entrata

Ultra

CombiPact

Turbo-S 1000

150 – 1.000 mm

Larghezza legni

40 – 205 mm

Spessore legni

20 – 80 mm

40 – 205 mm 20 – 80 mm

3.000 – 6.100 mm

120 (145) kN

Lunghezza legni finale Forza pressaggio Sezione legni con 10/11 mm (legno tenero)

120 (145)

cm2

Sezione legno con 10/11 (legno duro)

90 (110) cm2 Avanzamento (giunzione verticale) con 30x90x400 16 – 30,4 m/min - 3,5 cicli/min 14 – 15,4 m/min Avanzamento (giunzione orizzontale) con 22x50x350 Banco girevole Sistema caricamento Tipo di frese

Gruppo singolo

TG05, Z=3+3 TG06 Z=3+3 TG25 Z=3+3

120 (145)

cm2

90 (110)

cm2

41,8 m/min - 5,5 cicli/min

20 – 80 mm

120 (145) cm2 90 (110) cm2 53,2 m/min - 7 cicli/min

19,25 m/min

25,03 m/min

Nastro caricamento/ Caricamento a compartimenti

Caricamento a compartimenti

Due Gruppi

TG05 TG06 TG25

Z=4+4 Z=4+4 Z=4+4

Due Gruppi

TG06 Z=6+6 TG25 Z=6+6

Come evitare strappi di legno (Incisori sotto) Spessore legni min. 16 mm Spessore legni mass. 72 mm

––

Spessore legni mass. 100 mm Larghezza legni min. 30 mm

= opzionale ––

Potenza motori frese Potenza motori truciolatore (+ incisore)

22 (37) kW

11,5 kW

Facts lnfeed length Timber width Timber thickness Outfeed length Thrust farce Timber cross section at a finger length of 10/11 mm (softwood) Timber cross section at a finger length of 10/11 mm (hardwood) Vertical jointing Horizontal jointing Capacity (horizontal jointing) with 22 mm x 50 mm x 350 mm Feeding system Shaper types Transfer Press Production statistics Diagnosis system Multiple length lntermediate cuts Scoring units (top and bottom) Timber thickness max. 72 mm Timber width min. 30 mm Timber width max. 203 mm Timber monitoring Quality inspection Glue application FlankenJet Communication (Teleservice) Servo-controlled advance Power cutter spindle Power hogger + scoring units Cutter spindle diameter 50 mm Cutter spindle diameter 1 13/16 " Cutter diameter Cutter diameter

HS 120 110 - 900 mm 37 - 152 (203) mm 16 - 50 (70) mm 3000 - 6100 mm 120 (145) kN 100 (120) cm2 80 (96) cm2

• -

18 -54

HS 120

HS 200

HS 200 Spinfeeder

110 - 900 mm 37- 152 (203) mm 16 - 50 (70) mm 3000 - 6100 mm 120 (145) kN 100 (120) cm2 80 (96) cm2

110 - 900 mm 37 - 152 (203) mm 16 - 50 (70) mm 3000 - 6100 mm 120 (145) kN 100 (120) cm2 80 (96) cm2 -

11 O - 900 mm 37 - 152 (203) mm 16 - 50 (70) mm 3000 - 6100 mm 120 (145) kN 100 (120) cm2 80 (96) cm2 -

70 m/min Automatic brush feeding unit Horizontal shaper combination Automatic Two-channel press

70 m/min Spinfeeder Horizontal shaper combination Automatic Two-channel press

• -

42 m/min 42 m/min Automatic brush feeding unit Feeding conveyor Horizontal shaper combination Horizontal shaper combination Automatic Automatic Two-channel press Two-channel press

•• • •o

18 -54

HORIZONTAL JOINT TG25

•• • •o 00

•

•• • •o CO

•

•• • •o 00

o o o o

15 kW(20 Hp) 11.5 kW(15 Hp)

•o • •

228.6 - 266.7 mm 9" - 10.5"

•o •

•

228.6 - 266.7 mm 9" - 10.5"

•o •

•

228.6 - 266.7 mm 9" - 10.5"

•o • •

228.6 - 266.7 mm 9" - 10.5"

Finger joint

ATTREZZATURA PER Lâ&#x20AC;&#x2122;AFFILATURA SHARPENING DEVICES, SCHLEIFVONRICHTUNG

Finger joint Mola Grinding Wheel Schleifrade

Mola Grinding Wheel Schleifrade

Tastatore Probe Sonde

Comparatore Comparator Messuhr Utensili Tools Werkzeuge

Utensile Tool Werkzeuge

Barra rettificata Ground bar Boden bars

Sharpening tools pack single tool sharpening FINGER JOINT SHARPENING (Article TG05FC and TG25FM) Proper sharpening is the process necessary to ensure: - Fixed profile of the comb - Long life of the cutting edge - No broken tooth This must be done with appropriate grinding wheels such as: HS knives PVD: Wheel CBN type borazon B126 C75 Knives HW: D151-Diamond wheel type 17.T-3X-6U (max 40 m / sec) This must be done with lots of coolant and with appropriate feed rate.. The sharpening can be made as follows: -Pack of grinding-in shaft length adequate (disengaging the bodies with appropriate rings) -Individually

a.belloni@starktools.com

OK(parallelism)

ATTREZZATURA PER Lâ&#x20AC;&#x2122;AFFILATURA SHARPENING DEVICES, SCHLEIFVONRICHTUNG

Finger joint

ATTREZZATURA PER L’AFFILATURA SHARPENING DEVICES, SCHLEIFVONRICHTUNG

In sharpening with the tools package must be mounted be very careful alignment of the blades through a steel ground bar on which will be positioned appropriately in support of all the knives on the chest (in most grinders in use) resulting in alignment of the wheel a perfect parallel to the chest of the teeth. This positioning should be done only the first time and then the divisor will be used (4 or 6 divisions) Individually made in sharpening the parallelism between the chest and the knife wheel is found through the use of the probe. The probe after verifying the correct position (parallel) looks for points by measuring the angle of attack in order to store the average for the next tool position. This positioning should be done only the first time and then the divisor will be used (4, 6, 8 or 9 divisions). Never mix different sharpening knives from Do not mount the heads on the new knives and tools which are already sharp (change the diameter!) TG05 on the heads of the screws placement should not be tampered with, otherwise the error on the passage of the knife

TG05FC

TESTA PORTACOLTELLI PER GIUNZIONI TIPO “FINGER JOINT” “FINGER JOINT” CUTTERHEAD MINIZINKENFRÄSER

TG25FM

TESTE MODULARI PER GIUNZIONI CON INSERTO INTERCAMBIABILE MODULAR HEADS FOR JOINTS WITH INTERCHANGEABLE INSERT MODULARE FRÄSWERKZEUGE FÜR ZINKENVERBINDUNGEN

a.belloni@starktools.com

ZAF30

ATTREZZATURA PER L’AFFILATURA SHARPENING DEVICES SCHLEIFVONRICHTUNG

Finger joint

ATTREZZATURA PER Lâ&#x20AC;&#x2122;AFFILATURA SHARPENING DEVICES, SCHLEIFVONRICHTUNG

Respect the limits of safety with respect to the number of sharpening (Article CGMZ0S max 9 mm max 3.5 mm inserts 600731-600732) Respect the time of sharpening! Remember that means having to exaggerate more sharpening the tooth, jeopardizing his life and obviously risking breakage Let us remember that the breaking of a tooth will cause not only damage to the knife that comes but may even cause the breakdown of many other teeth as the shards of the knife will be put into rotation within the housing going to affect the other knives and causing breakage. Sharpening is a very important factor properly to get a good finger joint .. If the cutting angle of the cutter changes, there will be a corresponding change in the profile In general, you can run 2-4 shifts between sharpening, The grinding wheel used will have a great influence on cutting performance. A 80 grit to 1700 RPM usually excellent results on HSS drills. Depending on your sharpening techniques, you can have more success with a wheel diameter of 120-150 mm. The lot for the sharpening of cutters will be HS CBN (cubic boron nitride) Once the head is mounted on the grinder, the cutter to score the chest with a marker. This will indicate whether you are making contact with all the drills in a package. Be sure to remove only 0.005 mm. in each step, and always be sure that the grinding is sufficient to remove all signs of wear and chipping areas. It 'very important to sharpen the top corners of the drills until the surface of the cutting edge is "clean" And' possible to have a cut that seems to be good, but closer examination shows the wear in the upper corners. This condition prevents a good clean cut, and can help you rip. A micro finish of 50 RMS or better will give best results

Maintenance equipment STARK It 'important to the success of your business production. This section provides information you need to keep your tools STARK optimally and includes step-by-step procedures for: Preparation of the pack drill Wheel Alignment Sharpening Finger joint Use the correct wheel

2012

Keep cutting angle

a.belloni@starktools.com a.belloni@starktools.com

Finger joint

ATTREZZATURA PER Lâ&#x20AC;&#x2122;AFFILATURA SHARPENING DEVICES, SCHLEIFVONRICHTUNG

This procedure is conditioned by many factors such as speed, the spindle speed, the species of timber, the type of machine used and types of joints to be cut. The length of the joint determines when the equipment is to be reground. The length of the joint ZL increases as the tip of the tooth "check". If the measured length on the wood is more than 20% more than the length specified, the tool must be reground. Other drawbacks are an excessive tearing, rip-outs and excessive chipping. Intervals recommended maintenance procedures are as follows: Sharpen cutters every 1 - 3 rounds, or if necessary, depending on conditions Align sharpener sharpening every ten times Stark also recommended to have an archive where you can keep all the operations performed on the heads. STEP 1 Clean tools using Technichem or similar liquid cleaner . You may need to remove the knife from the head and clean thoroughly if there is excessive accumulation of resin, rust or corrosion present. Never use abrasives to clean the knives and cutters. STEP 2 The most common method for sharpening the heads is described below. The tool life is about 1 to 3 rounds (28,000 to 90,000 joints cut for Z = 4 / 6). STEP 3 Using a marker, on each side of the knife, this will allow you to see how the wheel works. Select-a series of heads lined up as a starting point. Align-knives with a grinding wheel spindle and turning the head to align the wheel Optimize alignment with the vertical (Z) and horizontal (X) -The wheel must be perfectly aligned with the knife, giving a very precise point of departure in order to maintain the correct angle. Run the set-up by removing material only 0.01 mm, with 2 to 3 passes Inspect the blades and see if the ink from the marker was removed uniformly on each knife. Otherwise, make the adjustments required alignment and run 2-3 more passes with no more than 0.01 mm. material removal. If the consistent look, you will be removed from 0.15 mm to 0.20 mm. in total for each knife. 4 steps have been carried out in total.

a.belloni@starktools.com

STARK

Finger joint profiles

REVERSIBLE By far the most common joint. Requires two heads; one with thick cutter at top of stack and one with thick cutter at bottom of stack. This joint may also be achieved on a single head shaper by reversing alternate pieces of stock machined.

MALE-FEMALE OR END MATCH Less common joint than reversible. Always requires two heads; one with all thin cutters and one with a thick cutter at both top and at bottom of stack.

Special joint with thick cutter at center of stack to allow for finger jointed stock to be split or re-sawn into two pieces.

SCARF OR FEATHER JOINT Usually requires no thick cutters. Used when dimensions of stock will vary significantly.

FINGER JOINTS

RE-SAW

STARK

Finger joint profiles

Structural Because of their exceptional strength, finger joints are utilized in a multitude of load bearing applications including laminated beams, I-beams, and a variety of other structural components.

Sub-Structural Typical applications for finger jointed sub-structural lumber include pallets, dimensional construction lumber (i.e. 2x4, 4x4, etc.), overhead door parts and furniture.

Non-Structural Non-structural finger jointed products consist of door and window mouldings, doorjambs, cores, casings, interior trims, and shelving material. These operations benefit from the recovery of scrap lumber and from the upgraded clear lumber produced.

Specialty Finger jointing keeps growing in the specialty wood products market as hundreds of specialty manufacturers realize the great financial returns possible from finger jointing. Specialty finger jointed products include curtain rods, tooth pick and pencil stock, cutting boards, toys, round top windows, floor material, as well as many other products.

Vertical Common in Europe and Asia, vertical finger joints are used in a variety of wood products - most commonly in furniture and components. With the introduction of the TG25 finger joint system, STARK can now offer a precision vertical tooling option.

STARK

Finger joint knives

STARK FINGER JOINT CUTTERS STARK finger joint cutters are the ultimate in quality and cutting precision. Our cutters are manufactured using German Iron and Steel We do not cast or injection mold our cutters. Using advanced statistical process control and inspection procedures, our skilled workforce produces the most uniform, high-quality cutters on the market today. STARK maintains a large volume of standard production cutters that can be shipped overnight if needed. We also have the capability of producing custom cutters to meet your specific requirements. Some of the innovations pioneered by STARK include micro joints that save lumber, special cutter treatments that reduce downtime, and our new TG25 Vertical and horizontal Finger Joint System.

TG25 HW INSERTS AND TG05 HS INSERTS Thickness accuracy and flatness are the key elements that guarantee cutter stacks will meet finger joint tolerance expectations. Through research and process evolution, STARK has developed disposable inserts - a process that achieves new levels of flatness and accuracy far exceeding current industry standards. Thickness Accuracy disposable inserts guarantees thickness accuracy tolerances to be held to under ± 0,01 mm. , which is at least twice as accurate as other manufacturer’s cutters. The inserts eliminates many of the tolerance accumulation problems associated with stacked cutters and ensures that all cutters follow the same tracking plane.

Flatness Inserts produces cutters so flat they actually adhere to each other. When two STARK cutter faces are pressed together with a slight twisting motion, essentially all the air between them is compressed out, and a vacuum is formed. This physical law can only be obtained with flatness tolerances below ±. 0,012mm disposable inserts also improves the remaining physical dimensions of the cutters, because the inserts surfaces are used in subsequent processes as critical location surfaces. Inserts cutters compress better, have tighter tolerances, and produce more consistently accurate wood joints.

STARK

Finger joint knives

CUSTOM PROFILES In addition to the stock cutters listed previously, has designed and manufactured scores of other finger joint configurations. Our Engineering files contain hundreds of profiles. Many of these profiles were developed as the result of close work between a user and our engineers. From micro joints to large structural joints, if a standard profile is not suitable for your application, engineers will assist in the development of a finger joint profile to get the job done.

CUSTOM CUTTER MATERIALS M-2, Carbideare used in the majority of applications, however, difficult and unusual applications are welcomed PVD tool steel, high cobalt alloys, and other materials may be the answer for you. As always, engineers are your best source of information here. Whether your needs are for a specific finger joint profile, a custom designed cutterhead to fit your machine, or a cutter material to machine a particularly hard or abrasive wood product, has the technical support that you need. See the following chart for information carbide, and other alternate cutting materials.

MATERIAL

APPLICATIONS

COMMENTS

HSS M-2

Normal woods

Very good run times and clean cut

PVD

Normal woods*

Extra long life

CARBIDE

Hard woods

Excellent life and performance

STARK

Finger joint system

GI05,TG05 and TG25 STARK FINGER JOINT SYSTEM Designed specifically for vertical-style finger joint machines, the innovative STARK system represents a significant leap forward in vertical finger jointing technology. STARK has utilized all of our advanced capabilities to design a vertical system that offers: l l l l l

High Precision Cutting Ease of use Versatility Economical Operation Longer Cutter Life

STARK System is designed to accommodate smaller cutting circles (extreme swing), while maintaining the tight tooling tolerances STARKis known for. STARK system combines also the advantages of hydraulic centering with the convenience of drop-on plates.

Multiple Set-up Options: l l l

Standard Staggered Spiral

GI05 and TG25 Cutter Advantages Disposable inserts Flatness and Thickness The cutters are precision ground using our inserts process to ensure thickness accuracy tolerance of Âą .0,012 and flatness accuracy of Âą 0.02 mm, which eliminates tolerance accumulation problems associated with other vertical tooling. Better Cutting Circle Retention As the STARK cutters are resharpened, the change in cutting circle is less than conventional vertical tooling. This helps ensure that joint quality is not compromised over the life of the cutter.

Longer Usable Cutter Tip STARK cutter offers a usable cutter length of .4-4 mm., which is nearly twice as much as the 10-11 mm. length for most conventional vertical tooling and 15 -20 mm. for beams Easy, Economical Cutter Replacement If a cutter needs to be replaced, inserts can easily be interchanged one by one. Because cutters can be replaced as individual plates, cost is much lower than some other vertical systems.

STARK

FINGER JOINTING CUTTING CONDITIONS

Cutting conditions that determine the rate of material removal are cutting speed, feed rate, and depth of cut. • Cutting Speed:

The speed at which the cutter passes through the wood.

• Feed Rate:

The speed at which the wood is fed through the cutter head.

• Depth of Cut:

The amount of wood removed when each cutter passes through.

Cutting conditions and the type of material to be cut determine the power required to make the cut. Cutting conditions and tool life are related. Optimum cutting speed and feed rate should be used if longer tool life is expected. Tool life is influenced mainly by cutting speed, then by feed rate, and lastly by the depth of cut. The appropriate cutting speed is a relationship derived from relative hardness, properties of the material doing the cutting, and the material being cut. Most commercial finger jointer machines use specified head sizes and fixed RPM, therefore cutting speeds are set.

CUTTING SPEED These formulas are helpful in establishing cutting speed for materials that are not typical. Cutting Speed Formula - English

V = Cutting Speed (surface feet per minute) = 3.1416 D = Dia. (extreme swing of cutter head in inches) N = Spindle Speed (R.P.M.) Examples: Commercial finger joint machines - English

DN 12

D = 10.5” N = 3,600 R.P.M.

Cutting Speed Formula - Metric V = Cutting Speed (surface meters per minute) = 3.1416 D = Dia. (extreme swing of cutter head in mm) N = Spindle Speed (R.P.M.)

DN V = 1000

Examples: Commercial finger joint machines - Metric D = 250mm N = 4200 R.P.M.

V = 3.1416 x 250 x 4200 = 54,97 m/sec. 60000

D = 250mm N = 5000 R.P.M.

V = 3.1416 x 250 x 5000 = 65,45 m/sec. 60000

D = 170mm N = 6,000 R.P.M.

V = 3.1416 x 170 x 6,000 = 53,40 m/sec. 60000

D = 180mm N = 6,000 R.P.M.

V = 3.1416 x 180 x 6,000 = 56,54 m/sec. 60000

STARK

FINGER JOINT KNIFE MARKS PER MILLIMETER (CHIP LOAD) (Based on 4500 R.P.M.)

Feed Rate /( cycles per minute ) Meter/Min. / cycles

4 6 8 10 12 14 - ( 2 ) 16 18 20 - ( 3 ) 22 24 26 - ( 4 ) 28 30 - ( 5 ) 32 34 36 - ( 6 ) 38 40 - ( 7 ) 42 44 46 - ( 8 ) 48 50 - ( 9 )

2,25 (0.33) 1,50 (0.50) 1.12 (0.67) 0,90 (0.83) 0,75 (0.99)

. .

2,25 (0.33) 1,80 (0.42) 1,50 (0.50) 1,28 (0.58) 1,12 (0.67) 1,00 (0.75) 0,90 (0,83 )

2,70 (0.28) 2,25 (0.33) 1,92 (0.39) 1,68 (0.44) 1,50 (0.50) 1,35 (0.56) 1, 22 (0.61) 1,12 (0.67) 1,03 (0.72) 0,96 (0.77) 0,90 (0.82)

2,57 (0.29) 2,25 (0.33) 2,00 (0.38) 1,80 (0.42) 1,63(0.46) 1,50 (0.50) 1,38 (0.54) 1,28 (0.58) 1,20 (0.63) 1,12 (0.67) 1,05 (0.71) 1,00 (0.75) 0,94 (0.79) 0,90 (0.83)

2,04 (0.37) 1,87 (0.40) 1,73 (0.43) 1,60 (0.58) 1,50 (0.50) 1,40 (0.53) 1,32 (0.57) 1,25 (0.60) 1,18 (0.63) 1,12 (0.67) 1,07 (0.71) 1,02 (0.75) 0,97 (0.79) 0,93 (0.83) 0,90 (0.87)

2,07 (0.36) 1,92 (0.39) 1,80 (0.42) 1,68 (0.44) 1,58 (0.47) 1,50(0.50) 1,42(0.53) 1,35 (0.56) 1,28 (0.58) 1,22(0.61) 1,17 (0.64) 1.12 (0.67) 1.08 (0.70)

Note: The above chart shows Marks per Millimeter (M.P.mm.) and chip load, with the figures in parenthesis indicating chip load. The chart shows ideal average ranges. Some long joints and certain species of wood will require a different M.P.mm. or feed rate. 1.8 to 2.6 M.P.mm. is ideal for most conditions.

M.P.mm =

R.P.M x Z 1000 x Feed Rate in Meters/Min.

Packet style finger joint machines use somewhat different feed rates for cutting through lumber. A packet style machine will have several boards stacked together and clamped as they are machined by the tooling. Therefore, the finger joint cutters are generally in solid wood longer than a chain fed machine (one piece at a time). Feed rates on packet machines are generally higher, so the heat build-up in the tooling is kept to a minimum. However, higher feed rates decrease the Marks Per millimeter which will increase the cutting pressure by increasing the Chip Load. A typical feed rate for a packet machine ranges between 0.98 to 1.38 Marks Per Millimeter which results in a chip load ranging from 0.72 mm to 1.02mm.

M.P.mm. EXAMPLE

feed rate = 30 m/min

Z=4 N = 5000 R.P.M.

M.P.mm. =

5000 x 4 30000

= 0,66

Z=6 N = 5000 R.P.M.

M.P.mm. =

5000 x 6 30000

= 1,00

Z=4 N = 5500 R.P.M.

M.P.mm. =

5500 x 4 30000

= 0,73

Z=6 N = 5500 R.P.M.

M.P.mm. =

5500 x 6 30000

= 1,10

STARK

CHIP LOAD

Chip load is defined as the amount of material removed by each cutting tooth or edge with each revolution of the spindle. By calculating chip load per cutter, we can determine how hard the cutters are working within the cutter head and provide a benchmark on the range of force that is applied from each cutter to the lumber itself. As chip load increases, tool pressure and heat will increase. Both of these factors increase the rate of wear on the cutting face of the cutter, thus reducing the operating time between sharpenings. Increased chip load will also contribute to excessive tear-out because of the elevated tool pressure. As chip load decreases, tool pressure and heat will decrease. If chip load is reduced too much, the cutters will just rub rather than cut an efficient chip. This excessive friction dulls the cutting edge prematurely and could possibly burn the wood enough to “seal” the wood from glue penetration. This rubbing still requires significant horsepower, but the chip load to horsepower ratio is inefficient. To calculate chip load per cutter use the following formula: Chip Load (English)=

Feed Rate (Feet per minute) x 12 Number of Cutters x R.P.M.

Chip Load (Metric)=

Feed Rate (Meters per minute) x 1000 Numbers of Cutters x R.P.M.

Chip loads can be compared to one another only if the joint length and geometry are the same. The same chip load will remove a greater area of wood for a longer joint than for a shorter joint. The figure below illustrate the effect feed rate has on chip load. Feed rate must be adjusted to achieve the recommended chip load range. Recommended chip load range fr horizontal joint = .015” to .021” (0.38mm to 0.53mm) for optimum tool life. Recommended chip load range fr vertical joint = 0,72 mm to 1,02 mm. for optimum tool life Some chip loads can be as small as .015” (0.38mm) without producing any burning of wood, dulling of cutters, or tear-out. Generally, this is common for machines with small cutting circles or low cutting speeds.

Chip Load Comparison (Assumptions: 10 Cutters, 3600 RPM) Feed Rate

Feed Rate Joint Length

24.7M/min

Joint Length

18.3 M/min

Path of single cutter

0.686 mm

Too fast of a feed rate results in too large of a Chip Load

Path of single cutter

0.508 mm

Adjusted feed rate results in proper Chip Load

STARK

FINGER JOINT TOOLING MAINTENANCE - GRINDING MACHINE

Maintaining your STARK finger joint tooling is critical to the success of your finger joint operation. This section provides the necessary information needed to keep your STARK tooling performing at its peak and includes step-by-step procedures for: 1b Sharpen until corners are full. • Preparing a Finger Joint Head Original edge • • • • • •

Setting up the Head Using a Single or Multi-post Stand Properly Torquing the Head Aligning the Grinding Machine Sharpening Finger Joint Cutters Proper Grinding Wheel Use Maintaining Cutting Angle and Gullet Cutter Tip Fig. 1b

How often you perform these procedures is dependent on many different factors. In particular, resharpening rates are influenced by many factors including feed rate, spindle RPM, species of lumber being finger joint ed, type of machine used and types of joints being cut. Joint length also determines when the tooling needs to be resharpened. Joint length increases as the cutter edge dulls. If the measured joint length is more than 20% longer than the specified length, the tooling needs to be resharpened. Other common signs of dull cutters include excessive tear-out, rip-out, or joints that splinter excessively. Recommended intervals for the maintenance procedures are: • Sharpen Cutters: Every 1 to 3 shifts, or as needed depending on conditions • Align Grinding Machine: Once every ten uses • Post on Setup Stand:

After every 5 resharpenings, or when the cutters are 0.025 inches away from the alignment post

STARK also recommends that you maintain a logbook for keeping records of all maintenance performed on the cutters and heads.

STEP 1 - PREPARE FINGER JOINT HEADS If head is new, clean all cutter mating surfaces on the index and around the cutter bolt hole, and then proceed to balancing cutters. If head has been used, clean tooling using Technichem Blade Clean. For tooling that is relatively clean, proceed to posting on the set-up stand. For heavy pitch buildup, use medium grade Scotch-Brite to clean. It may be necessary to remove the cutters from the head and clean thoroughly if there is excessive pitch buildup, rust or corrosion present. Never use abrasives to clean cutters or the cutter head.

STARK

JOINT LENGTH ADJUSTMENT

JOINT LENGTH ADJUSTMENT There are three stages of cutter edge wear that require joint length to be adjusted.

CUTTER

1st STAGE Sharpening creates a burr on the cutter edge. This burr cuts a wider interior tip. The exterior tip must be wider to match, so the joint is shortened. Do not attempt to deburr cutting edge as dulling of cutters will result.

WOOD

CUTTER

2nd STAGE The edge smooths out as the burr wears off and interior tip width is reduced. Joint is lengthened to match the thinner exterior tip. This stage is the majority of run time

WOOD

CUTTER

3rd STAGE The cutter edge dulls. Interior tip is thinner, so the joint is lengthened again to get thinner exterior tip. This stage indicates cutters need to be resharpened.

WOOD

Length adjustment is normally accomplished with a trim saw.

STARK

FINGER JOINT TROUBLE-SHOOTING

PROBLEMS FROM IMPROPER CUTTER BEVEL in the section on cutter grinding, the incorrect bevel on your cutter face is indicated by the grinding template. Great care must be taken to be sure that the correct cutter angle is maintained as the incorrect angle may produce the problems shown below.

CUTTERS GROUND TOO SHARP If the bevel on the cutters is ground too sharp, as shown, the joint produced may be characterized by fingers that are concave. This situation will produce a joint that will either not glue up correctly, or one that will be visibly loose.

CUTTERS GROUND TOO BLUNT If the bevel on the cutters is ground too blunt, as shown, the joint produced may be characterized by fingers that are convex. This situation will produce a joint that is very tight or difficult to assemble.

CUTTERS GROUND CORRECTLY If the bevel on the cutters is ground correctly as shown, a good fitting joint will be the result, as long as the trim saws are correctly set up. See following page for trim saw set up.

STARK

FINGER JOINT TROUBLE-SHOOTING

PROBLEMS FROM MIS-ALIGNMENT OF CUT OFF SAW Correct setting of the cut off saw is crucial for a good fitting finger joint. The overall length of the fingers is extremely critical as well as whether the saw is running true and cutting a good square end. Following are some common problems and how the joint will be affected.

FINGERS TRIMMED TOO SHORT When the trim saw removes too much material from the end of the stock, the joint will be tight at the sides of the fingers before the fingers are able to reach the bottom of the joint. This condition is shown at the right and it is noted that there is visible space at the end of the fingers while the sides of the joint are in contact with each other. The saw must be adjusted so that the resulting fingers are longer.

FINGERS TRIMMED TOO LONG

FINGERS TRIMMED CORRECTLY When the trim saw is set so that it leaves the correct length finger, a good fitting joint is possible. Always be sure that the cutters themselves are correctly ground (see preceding page) or a poor joint will result.

FINGER JOINTS

When the trim saw is set so that it leaves too much material, the resulting joint Â&#x201C;bottoms outÂ&#x201D; before the sides of the fingers are in contact with each other. Remember that unless you are using a special head equipped with trim knives, the fingers themselves are not cut on the ends by the heads. The trim saw must be set accurately to ensure the perfect fit.

STARK

FINGER JOINT TROUBLE-SHOOTING

JOINT OPEN ON ONE SIDE This problem is evidenced by a tapered opening on the face of the wood. In addition, there will be tip thickness variations from one side to the other. This is usually caused when the wood is allowed to move during the cut, or when the wood is not fed squarely.

OPEN

Wood movement can be prevented by checking to see that there is sufficient air pressure and that the air bag is not restricted. Worn bed rails will also allow movement. If you are unable to resolve this problem, the machine manufacturer should be contacted.

CLOSED

If the feed dogs are not square, or if they are damaged or loose, the wood may be fed at an angle. This will also result in the incorrect joint shown.

FINGER ENDS VARY IN THICKNESS THICKER

There could be several reasons why you may experience this problem. The wood may be moving during the cutting process as outlined in the previous section. Also, your machine may not be feeding the material squarely, or it may be unable to hold the wood securely due to other factors. If you suspect that the machine is to blame, you may need to contact the manufacturer.

If your cutters are extremely dull, there will be excessive tool pressure that may contribute to movement of the wood. Please refer to the section on grinding (page 84) and be certain that the cutters have been sharpened enough to remove all of the dullness. It is possible to grind the cutters only to find that they are still dull if enough material is not removed to bring the face of the cutters to sharp edges and corners. THIN

JOINT OPEN AT TOP OR BOTTOM CLOSED

OPEN

The trim saw adjustment is extremely important, and your finger joint machine manual will offer a complete guide on alignment of the saw. However, the problem shown here could be a direct result of the misalignment of the trim saw. Another reason for this problem may be that the material handling system on your machine may be allowing the wood to miss all or part of the trimming operation. It is extremely important that the wood be held securely and squared perfectly before the wood comes to the finger joint head itself. Remember that the finger joint cutters do not contact the ends of the fingers. The critical ends of the fingers are cut by the saw, and if the saw is out of alignment, it will be difficult or impossible to achieve a good joint.

STARK

FINGER JOINT TROUBLE-SHOOTING

FINGER JOINT TROUBLE-SHOOTING PROBLEM #1 - Pressed board has bend to thin side - HORIZONTAL JOINTING

Possible Cause Cure

Board end is not perpendicular, so trim saw won’t “cleanup” the end. If the trim saw doesn’t cut perpendicular, then the boards will develop a bend when pressed together. This problem worsens when too much pressure is used in the press assembly. Adjust chop saws to cut perpendicular.

Possible Cause Cures

Boards have moved during cut so board ends are not being trimmed perpendicular. 1. Too much tool pressure during cut. Reduce cutting pressure by either: sharpening tooling, slowing feed rate, increasing RPMs, or increasing number of cutting teeth. 2. Check air bag for leaks or twists which would affect hold down pressure. 3. Board height varies too much and shorter boards do not get adequate hold down pressure. Sort boards closer to the same height dimensions. 4. Replace worn bedrail inserts, which may be allowing board movement.

Possible Cause Cure

Lugs are misaligned and not square to bedrails. Square lugs to bedrails. Square lugs in front of drive motor. May need to check the drive and tail sprockets.

Possible Cause

Centerline of board is beyond the centerline of the anvil and ram of the press. More pressure is asserted on one side of the board than the other. Adjust anvil and ram closer to centerline of board width. Always have anvil and ram slightly to the outside of centerline of the board to avoid accidents if board comes apart in press.

Cure Possible Cause Cure

Press assembly has indexing fence on the opposite side of the lug side of board. Boards have been profiled and trimmed while indexing on the lug side. The indexing fence in the press should always be on the lug side of the board. Move press assembly to opposite side of scarfer unit.

PROBLEM #2 - Pressed board has bend to wide side - HORIZONTAL JOINTING Possible Cause Cure

Trim saws have too much lead, thus, cutting a concave board end. Adjust lead of saw blade to no more than 0,1 mm.

Possible Cause Cure

Long board sections have too much bow. May have to cut the longer board sections and finger joint again.

Possible Cause Cure

Trim saws are tilted from top or bottom causing an unsquare board end to be cut. Square saw blades from top to bottom with bedrails (flying cut-off saw may also need adjustment).

STARK

FINGER JOINT TROUBLE-SHOOTING

FINGER JOINT TROUBLE-SHOOTING PROBLEM #1 - Pressed board has bend to thin side - VERTICAL JOINTING - svergolamento a destra o a sinistra

Possible Cause : Il tappeto con i pezzi è troppo alto o troppo basso rispetto al piano della macchina ( le code dei pezzi o sono troppo alte o tropo basse ) Cure Allineare il tappeto al piano della macchina

PROBLEM #2 - Pressed board has bend to wide side - VERTICAL JOINTING svergolamento ad " ARCO " Possible CauseL'asse del pacco frese e quelo del carrello pezzi non è parallelo!!! I pezzi entrano non ortogonali Cure Allineare il tappeto al piano della macchina o verificare l'ortogonalità del truciolatore

STARK

FINGER JOINT TROUBLE-SHOOTING

FINGER JOINT TROUBLE-SHOOTING - Continued

PROBLEM #3 - Pressed board falls apart Possible Cause Cure

Too little pressure used in press assembly. Use load meter to adjust assembly pressure to 28 - 35 kg/ per square cm. for the cross section of the end of the board. Less pressure than this will leave too much of a glue line and won’t allow glue into the wood fiber. Adequate pressure is also needed to ensure contact on the sides of the fingers. More pressure will be needed for joints longer than 5/8”.

Possible Cause Cure

Glue penetration into wood is not adequate. Moisture content of wood is too high (i.e. above 15%). Dry and reduce moisture content.

Possible Cause

Temperature is too cold to allow glue to coagulate and form a reliable bond. Chalking of glue is evidence of this condition. Keep boards and surrounding work area above freezing temperatures.

Cure

PROBLEM #4 - Pressed board has misaligned joints (joints jumped a tooth) Possible Cause Cure

Shoulder of finger joint is too thin and is being forced in between fingers. Always set the thickness of the shoulder of the finger joint to be larger than the tip thickness of the thin finger joint cutter.

Possible Cause Cure

Infeed roller bearings are worn out. Replace roller bearings.

Possible Cause Cure

Too much thickness variation in the boards. Sort boards for closer height dimensions.

Possible Cause Cure

Boards are being crowded together before being held down by infeed rollers. Adjust feeder assembly, so boards are under the infeed rollers before crowding begins.

Possible Cause Cure

Crowder roller feed table is not flat, which allows boards to bounce and misalign before final crowding. Replace or resurface infeed support table.

PROBLEM #5 - Pressed board separates at joints after the moulding operation Cause Too much pressure is being used in the press assembly. Once the moulder cuts into the board, it relieves over-stressed fibers, and the fibers separate from the glue line. Cure Check the total force being applied to the boards in the assembly press by using a load meter. The load meter reading should be between 28,57 to 35,15 kg. per square centimeter for the cross section of the end of the board. For example, a 2x4 has 8 square centimeters of cross section and would require 225 to 281kg per s square cent. of force. Pressure will vary somewhat with finger joint length. To calculate the total force of the press: 1. Determine the diameter of the cylinder of the press and the Pounds per Square Inch (P.S.I.) of the hydraulic line leading into the cylinder. Put these figures into the formula: (3.1416 x D² ÷ 4) x (P.S.I. of hydraulic line to cylinder) = Z where D = Diameter of hydraulic cylinder 2. The answer, Z, is then divided by the square centimeters of the cross section of the board. This will yield the force in pounds per square inch of the board cross section and should range between the 28,57 to 35,15 kg. per square centimeter as stated above. Note: This force is at the front of the pressure cylinder. As this force travels down the board, some will be lost due to the length of the board, number of joints, board height/width, and joint length.

STARK

FINGER JOINT TROUBLE-SHOOTING

FINGER JOINT TROUBLE-SHOOTING - Continued PROBLEM #6 - Some joints in board are not pressed together (may occur at end furthest from press cylinder) Cause

Insufficient force used to close joints due to: length of board, joint length, wood species, or board height/width. As these factors absorb more of the total force, less and less pressure is applied at the end of the board. For example, as board width increases, more force is required to close the joints furthest from the press.

Cure

Calculate needed force required and adjust P.S.I. to hydraulic cylinder. Always check with the machine manufacturer to verify the maximum allowable pressure for your machine. Never exceed this recommended pressure. Note: A load meter can identify the total force. When using a load meter, always place it at the board end away from the hydraulic cylinder to record the lowest pressure. Always place a piece of metal on each side of the load meter donut to prevent it from being crushed into the wood and to ensure a more accurate reading of the force.

PROBLEM #7 - Joint open on one side (board has varying tip thickness from one side to the other) Possible Cause Cure

Excessive tool pressure, which causes board movement while cutting. Calculate Chip Load, Cutting Speed, and MRR, as shown on previous pages , and verify that all are within acceptable range. If not, make the appropriate changes to reduce tool pressure.

Possible Cause Cure

Board is moving during cutting process because of worn bed rails, low air bag pressure, or a twisted air bag. As a result, board end is not square to machine spindle. Contact machine manufacturer for replacement or rebuild parts.

Possible Cause Cure

Board end is too unsquare to trim. Sort boards to eliminate scrap.

STARK

FINGER JOINT TROUBLE-SHOOTING - TEAR OUT

Tear-out is defined as excessive splintering and chipping of the wood surface that the tooling is exiting.

Conditions That Cause Tear-out: Dull Cutters: Sometimes tear-out can be eliminated by simply resharpening your cutters more often and verifying that your grinding procedures are correct. Too High of Feed Rate: Tear-out can occur if your feed rate is too high. To see if this is a problem, you need to calculate the number of knife “Marks per mm.”

Grain Orientation: Direction of wood grain can reduce or accentuate tear-out (see graphic below). Bad Lugs: Lack of proper backing support can cause tear-out. Lugs will not function properly if they are excessively worn or rounded on the supporting edge. The brush system in front of the hold-downs should not run on the lugs themselves, or it will cause excessive wear and rounding of the supporting corner on the lug face. Lugs that are out of adjustment can also contribute to tear-out. The finger joint cutters should just touch the lug. Species of Wood: The type of lumber and grain structure can further add to tear-out. Materials that splinter and clog the finger joint head quickly (e.g. Hemlock Fir) will produce excessive tear-out. Cutting Angle: Proper cutting angle is critical in producing a good joint. If cutters are sharpened without using a proper hook gauge, tear-out can occur. Using a blunt cutting angle (under 18°) can cause tear-out due to excessive tool pressure. Also, using an improper or damaged set-up stand to set-up your heads can cause tear-out. Double-check your set-up and sharpening procedures to be sure this is not a problem. Moisture Content: Dry lumber will promote tear-out. We recommend moisture content to be between 8% and 15%. Excess Radial Run-out: Tendency of the head and cutters to fluctuate up and down as they rotate is known as radial run-out. This is caused by component inaccuracy, tolerance buildup, worn spindles, or imprecise systems used to attach the head to the spindle. Joint Length: The amount of tear-out decreases directly as the tip and shoulder sizes decrease. Switching to a shorter joint can greatly reduce tear-out. Saws: Chop and trim saws often cause tear-out . It is important that the proper saws are used and that sharpness is maintained. This will prevent tear-out on the exit side of the board which is caused by excessive saw tooth pressure.

This grain orientation will cause tear-out.

This grain orientation will reduce tear-out.

STARK

FINGER JOINT TROUBLE-SHOOTING

FINGER JOINT TROUBLE-SHOOTING - Continued

PROBLEM #8 - Joint open across one board end (joint length varies from one side to the other)

Cause Cure

Board is being trimmed unevenly. Review finger joint machine operation manual for trim saw adjustment. Check the transfer belt to determine if belt is moving too fast and pushing the board away from the lug before it enters the air bag section. This will cause the trim saw to miss the board end.

PROBLEM #9 - Joint fingers too short or too long X

In this figure, the fingers are too long. Dimension X is smaller than Y. The fingers must be shortened by increasing the amount of wood the trim saw removes.

In this figure, the fingers are too short. Dimension X is larger than Y. The fingers must be lengthened by reducing the amount of wood the trim saw removes.

A good finger joint will have no gaps, allowing very little room for excess glue. This is accomplished when dimension X = Y.

X<Y

X>Y

X=Y

PROBLEM #10 - Joint Length Shorter Than Normal Possible Cause Cure

Excessive radial run-out at the top of the cutter stacks. Check spindle for excessive run-out or warped spindle.

Possible Cause Cure

Excessive radial run-out at the bottom of the cutter stacks. Have the headâ&#x20AC;&#x2122;s bottom cutter face checked by STARK for bore perpendicularity.

Possible Cause Cure

Excessive radial run-out at the spindle, caused by bad bearings. Contact machine manufacturer.

STARK

FINGER JOINT TROUBLE-SHOOTING

PROBLEM #11 - Joint Fingers Have Concave Gap on Side Possible Cause Cure

Cutters were not resharpened according to hook gauge. Cutters have too sharp of a hook angle. Grind the cutters to match the hook angle

Possible Cause Cure

Cutter stack moved during setup and rotated too far forward for the correct set-up angle. Reset the head on a set-up stand and check alignment of cutter stack to alignment post. Check set-up stand for damage or excessive wear.

PROBLEM #12 - Joint Fingers Have Convex Gap on Side Possible Cause Cure

Cutters were not resharpened according to hook gauge. Cutters have too blunt of a hook angle. Grind the cutters to match the hook angle

Possible Cause Cure

Cutter stack was not pulled up to the alignment post of the set-up stand. Set cutter stacks against the alignment post of the set-up stand

STARK

FINGER JOINT TROUBLE-SHOOTING - TRIM SAWS

Trim Saws perform precision squaring of the board end and precision trimming of finger joint depth. Trim saw blades should have directional left or right-hand teeth (9 and 1 pattern suggested) with the finish side toward the board. Like Saw Blade 0,1 mm. Max.* chop saws, dull and improper trim saws Minimize the amount to be cut by the trim saw - not to exceed 3 mm. will cause fiber separation. The kerf Saw Blade *Exaggerated for clarity of the trim saw should always be less than the saw blade thickness, while not exceeding the thickness that is required to clean up and square the boards. In other words, there should never be a board end slice left over after trimming. How much wood is being trimmed off the board? To find out, let the board go through the trim saw, pull it out and then send it through the same saw again. The distance between the scribed bed rail marks is the amount being trimmed off by the saw. For proper squaring, the trim saw needs to be perpendicular, both vertically and horizontally, to the board with a lead of no more than 0,1 mm. A bit of lead is desirable, or the saw will double-cut the board, causing bowed stock at the assembly press. Conversely, too much lead will produce open-concave board ends, which will also bow when pressed in the assembly. If the trim saw motor bracket doesn’t have its own mechanism for adjusting lead, then simply shim under the bracket itself to obtain the correct lead. Rotation of the trim saw blade can reduce tear-out. The blade should enter the board surfaces where tear-out is least desired and exit the board where quality is least impacted. The following figures show tear-out minimized on “reverse” type joints by configuring rotation and saw exit in areas that are removed with the thick finger joint cutter. By design, the tear-out is cleaned-up by the thick finger joint cutter. Saw tips should exit no more than 3 mm. through board in order to keep more teeth in the cut, reducing tool pressure and tear-out from the saw.

Conventional Cut

Saw exit (Tear-out) area removed by thick finger joint cutter

Side View

Front View

Trim Saw Saw exit (Tear-out) area removed by thick finger joint cutter

Trim Saw

Saw center is above bed rails.

Saw center is below bed rails.

Climb Cut*

Climb Cut* Saw exit (Tear-out) area removed by thick finger joint cutter

Trim Saw

Side View

Front View

Side View

Trim Saw Saw exit (Tear-out) area removed by thick finger joint cutter

*Hold down pressure on the board must be adequate to keep the board from pulling away from the lug during a climb cut.

STARK

FINGER JOINT TROUBLE-SHOOTING - RIP-OUT

Rip-out is defined as the removal of fingers in the center of the profiled board and the jamming or embedding of this material between stacked cutters. In turn, this clogged material produces more rip-out by prohibiting the clean cutting of adjacent fingers.

Conditions That Cause â&#x20AC;&#x153;Rip-outâ&#x20AC;? Species of wood: Materials that splinter and clog up finger joint heads quickly (i.e. Hemlock fir) will experience rip-out, because the wood has erratic grain structure with different degrees of strength. Moisture content: Extremely dry lumber will promote rip-out. We recommend that finger jointed lumber remain above 8% moisture content. Cutter tip thickness: Tips thinner than 0,76 mm. tend to cause rip-out. One cure for this problem is to setup your finger joint cutters in a staggered profile. The quickest way to try this cure is to rollback every other cutter out of the cutting circle, so they will do no cutting. On the next stack of cutters behind the first ones, roll back the opposite cutters from the first stack. In effect, this will make a 10-bolt head cut like a 5-bolt head. Keep in mind, you will need to slow your feed rate by 50%, because you have 50% of the normal amount of cutters. Another potential cure for this situation is to mount a brass head cleaner on the machine shaper.

Multiple Set-up Options: l

Staggered

Gullet Radius: An improperly maintained of profile can prevent wood chips from flowing clear of the stack of cutters. Compacted fiber builds up until the tips of the wood joint are ripped out because of a lack of clearance. A properly formed of profile acts as a chip breaker.

MEASURING JOINT LENGTH

Incorrect Method

Periodically, joint length measurements must be taken from the finger-jointed boards produced. Joint length measurements are used for: Machine setup - Trim saws: Each end must have the same length to prevent end gaps as the boards are pressed together. True Joint Length: Resharpened tooling will produce a shorter finger than the nominal design length. This is caused by burrs on the cutter face which are removed during the first few hours of production.

Long locating surface of caliper. Inaccurate method because jaw is aligned by sight. Non-perpendicular Keep caliper perpendicular to shoulder for correct length.

Dull Tooling: As the tooling dulls, joint length increases. When a determined length is reached, the tooling needs to be resharpened. The graphic illustrates correct and incorrect methods for measuring the length of a finger joint. Please note that the correct method uses longer surfaces of the digital caliper for location. By locating on these long surfaces, joint lengths have better repeatability, to within 0,07 mm.

Correct Method

Caliper tip may not fit into valley of finger joint.

Do not measure along finger slope. Long locating surface of caliper.

STARK

SPINDLE PERPENDICULARITY AND CROSSLINING

STARK would like to state that we are tooling manufacturers and not machine manufacturers; however, the best tooling in the world won’t perform correctly unless the finger joint machine is also perfectly tuned. Therefore, one of the most important aspects of the machine is the spindle and its perpendicularity to the bed rail grooves. As shown below, a non-perpendicular shaft will not be found by simply indicating on the spindle itself. If the shaft is running true, then the indicator will show little or no run-out, even though the spindle may be tilted in relation to the bed rail grooves.

Spindle

If a spindle is not perpendicular to the bed rail grooves, the finger joint head will “plow” through the wood and produce a joint that needs to be shortened in order to fit together. The finger joint cutters will also be galled on the sides, because there will be little or no side clearance between the wood and the cutters. Crosslining is a procedure to check the perpendicularity of the spindle to the bed rail grooves. This procedure utilizes a dial indicator with a magnetic base attached to the spindle and then swung across the bed rail grooves at four different positions. Measurements are taken at all four positions and verified to within 0,076 mm.” of each other. Do not take measurements on the bed rails themselves, as they may be worn. Remove the bed rail inserts and any spacers that may be under the inserts that were used to level them. Clean out the bed rail grooves and insert a 25 x 25 x 12 metal block into the grooves. Swing the indicator to each of the four locations shown below and let the dial indicator “read” off the block at each point. The variance between the four measurements should not exceed 0.076 mm, as stated above. This variance may need to be smaller for short joints (i.e. , 4mm, 5mm joints), as they require more accurate spindle perpendicularity. Adjustments should be made at the spindle motor mounting bracket on the machine.

Top View

Side View

Bed Rail Grooves

Indicator with magnetic base Spindle

Bed Rail Grooves

Precision Metal Block

Indicator Path

Spindle

Positions where measurements are taken.

STARK

TILTED HEAD SYNDROME

Wide inside tips

Tilted Head Syndrome is a problem where, even though the spindle is perpendicular to the bed rail grooves, the head is not perpendicular to the spindle, as shown in Figure 1. This problem usually results from the head not properly locating on the spindle due to nicks or burrs on the collets (centering cones) or the collet faces of the head itself. Tilted Head Syndrome can be detected by placing a mag-base dial indicator securely to the machine so that the indicator tip can ride on the top of the cutter stacks at the tip of the cutters. With the spindle motor locked out, rotate the spindle one revolution and read the variance between the cutter stacks.

Margin of error increases as cutting circle increases

Thin outside tips

Figure 1

Difference in joint length due to Radial Run-out

Opposite cutter stacks are doing the work

All cutters are on the same cutting plane

If the variance between the tops of the stacks of cutters is more than 0.076 mm.then the head is likely tilted, as shown in Figure 1.

The high and low readings on the cutter stacks are usually opposite of each other, but Outside and inside tips are equal the readings will not necessarily remain on the same cutter stacks for collet-type heads. Figure 2 If the spindle nut is loosened and the head is rotated 180°, the high and low readings will move to different stacks. This tilted condition makes the cutters act like they have wider pitch than they actually do, which, in turn, produces joints with thinner tips that need to be shortened to make the joint fit together. However, when the joint is shortened, the tip of the wood finger becomes thicker, producing more of a butt joint within the finger joint. The result is a finger joint with reduced strength. The finger joint head will also have only a few opposite stacks cutting while the rest of the stacks are missing the wood. This increases the chip load for the cutters that are doing the work and decreases the time between sharpenings. It is possible for a 10-bolt collet head to cut like a 4-bolt head, because all the cutters are not precisely following the same plane. Additional tear-out on the back of the boards will result because of the increased tool pressure. The STARK Loc hydraulically-centered finger joint head was designed to eliminate this misalignment. Hydraulically-centered finger joint heads “grab” the entire surface area of the spindle, thus increasing the perpendicularity of the finger joint head to the spindle as shown in Figure 2. Joint lengths are maintained better, because all the cutter stacks cut evenly, reducing the chip load on each individual stack. Additional benefits include reduced tear-out and extended cutter life.

WORN LUGS Worn lugs allow boards to move as they are being cut by the finger joint head and will produce a joint much like that of the “Tilted Head Syndrome.” See the illustration to the left. Never allow alignment brushes to ride over the lugs and make contact. This will eventually wear the lugs down. If the mating surface of the lug is worn so that less than half of the height of the back of the board is supported, then the board will move during the cutting process. Examining the bottom of the board can identify this. Bed rail scribe marks that are deeper on the front of the board and less on the lug side of the board indicate that this problem is happening.

STARK

TOOLING BALANCE

Balance of the finger joint head is extremely critical to a good finger joint. Even a very slight amount of imbalance or improper setup may produce a joint that will fail. All cutter stacks should be assembled so that they will keep the head in dynamic balance during operation. The best way to ensure cutterhead balance is to weigh each stack of cutters, and then install stacks that weigh the same in a configuration 180 degrees across from each other in the head. If there is more than one tenth of a gram difference between stacks that will be installed across from each other, the heavier stack should be lightened by grinding material off the flat area on the back of the cutter.

HEAD BALANCE All STARK cutterheads are factory balanced to extremely tight dynamic balance specifications before they are shipped. This balance is critical to a precision finger joint. It is counterproductive to install perfectly balanced cutter stacks in a head that is of questionable balance. If the cutter stacks and the head are not both balanced properly, it will be difficult to obtain a good finger joint. Poor balancing practices will contribute to vibration, runout, and a poor joint. If there is any reason to suspect that your head is out of balance, or if it has been dropped, or if it has hit any foreign object, please contact the plant for authorization to return it for possible rebalancing.

TG25 MODULAR BLOCK ADVANTAGES A very important economic advantage of our tools is the possibility to replace the knife!! This thing is very important for 2 reasons: - is some finger tooth is break is possible to replace only this knife, while in brazed block il will be necessary replace the cutter - when the tooth is finish, in brazed cutter you need to replace all the set, while with our tools you need to replaced only knives!!!

TG25 modular block is suitable for vertical and horizontal jointing. All the inserts are in HW and you can use it for soft, hard or exotic wood with high performances!!With soft woods you can work without resharpening about 11.000 meters. An important advantage is: - low noise and low AC power request!! - every insert can be resharp 3.5 mm ( about 19 times !! ) - you can resharp the insert or directly into the body or with device ZAF 30 All the biggest or partners suggest this system because is very strong and very easy for maintance. In order to grant an excellent final result, we increase our standard items with a new one with more teeth. Now also big plants, especialli Weinig Combipact, Turbo S, HS 120 with a high number of cycles ( more than 5 cycles per minute ) can be equipped with our TG25 with Z=4+4+4 or Z=5+5+5. All the others machine with less than 4 cycles can be equipped wit our standard TG25 with Z=3+3+3

Alessandro Belloni

Informative questionnaire in order to prepare an offer

What is the finger jointed wood used for ? %

Doors

In general the finished product have to be suitable for its use in:

Windows

Listels-listel panels

Bearing

Packeging

Others

beams

Outer environment

Internal enviroment

Kind of wood used in the jointing %

fit

cherry

pine

ash

nonexistent

walnut

beech

low

chestnut

eucalyptus

medium

durmast

others

high

level of jointless

Kind of glue used in the jointing vinyl

phenolic

polyurethane

melamine

others

Linee per la giunzione di testa Questionario informativo per l'emmissione di offerta

In generale il prodotto finito dovrĂ essere adattato per l'utilizzo in :

%Porte

http://www.spanevello.com/contatta/images/tuttefascie.jpg % Finestre % Listelli-Pannelli

%Ambiente esterno

%Travi portanti

%Ambiente interno

listellari

% Imballaggi %Altro

Tipi di legno usati nella ginzione Livello di nodositĂ

%Abete

%Ciliegio

%Pino

%Frassino

Inesistente

%Noce

%Faggio

Basso

%Castagno

%Eucalipto

Medio

%Rovere

%Altro

Altro

Tipo di colla usata nella giunzione c Vinilica d e f g

c Fenolica d e f g

c Polirettanica d e f g

c Melaminica d e f g

c Altro d e f g

Tipo di giunzione desiderata c Verticale d e f g

c Orizzontale d e f g

Profilo di giunzione

c d e f g

c 15 mm d e f g

c 20 mm d e f g

c altro d e f g

c d e f g

Profilo del dente c 10mm d e f g

Sistemi di giunzione STARK

Lo sviluppo e la ricerca continua ci hanno permesso di realizzare dei prodotti di altissima qualità che oltre ad essere scelti dai più importanti costruttori di macchine italiani ed esteri, vanno ad attrezzare moltissimi impianti presenti in tutto il mondo. Tutto questo ad oggi in Europa solo STARK può offrire!

Il presente programma è di proprietà della STARK SPA è non può essere divulgato a terzi senza

l’autorizzazione scritta della STARK SPA

2008 - Alessandro Belloni - a.belloni@starktools.com