Automation of Textile Industry
SOLAPUR MIDC Solapur is situated at in the border of Maharashtra, Karnataka and Andhra Pradesh. It is a textile center from the beginning. The famous religious places like Pandharpur and Akkalkot are located near Solapur. Solapur has its own history. Once it was known as Textile Capital. It was also known as the Labour city in olden days. Solapur is transport hub connecting Maharashtra, Karnataka and Andhra Pradesh. The existence of a number of mills led to the development of Solapur into a very big yarn market. The market gets its supplies from two sources. Of these, the most important source constitutes the local spinning and weaving mills. Solapur is famous as a textile town, especially owing to its talented weaversâ€&#x; community. Solapur began to grow steadily in importance as a trade centre. The improvement and extension of roads and the increasing availability of better and cheaper means of communications also helped the handloom weaving industry in the district to thrive. There were numerous small independent artisan weavers in the industry Each artisan-house had one or two looms which were generally handled by the head of the family. The family was the unit of work and the women and the children helped the weaver in preparatory processes.
Problem facing by Textile Industry ● Problem of Organisation ● Competition with British and Japanese Machine-made Cloth ● Problems of Labour ● Machinery and Technology ● Absence of Linkage Effects
● Miscellaneous Problems
Textile and Garment Factory Layouts
Horizontal layout plan Vertical layout plan
Departments in Textile and Garment Unit
Benefits
Definition of five-dimensions of ERP benefits ERP Benefits
Definition
1
Operational benefits
The operational benefits are those arising from automating cross functional processes
2
Managerial benefits
This includes benefits that arise from the use of data to better plan and manage production, manpower, inventory and physical resources and from the monitoring and control of financial performance of products, customers, business lines and geographic area
3
Strategic benefits
This category focuses on the benefits that arise from the system’s ability to support business growth
4
IT infrastructure benefits
This consists of the typical IT department benefits arising from reduction in the cost of maintaining legacy systems
5
Organisational benefits
This category captures the benefits derived from the facilitation of business learning, empowerment of staff and higher employee morale and satisfaction
A2GS Solution for Textile and Garment Industries Flexible, User Friendly Solutions A2GS Marketing Solutions is the provider of ERP solutions for the fashion industry - Apparel - Leather - Home Furnishings – Accessories . All A2GS products are delivered on the latest web based Cloud Computing platform
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Cloud Computing Solution Provider Technology Excellence Centre in Mumbai, India Huge Investments in R&D Cutting Edge Web-Based Open Source Technology 24/7 Global Support Specialized in Customized Development
Why A2GS ERP- Flexible, User Friendly Solutions Traditional enterprise software is complicated to implement and expensive with many hidden costs: Hardware Investments ! Database Licenses ! Software License Charges ! Internal Hardware Support ! Antivirus ! Backups ! Uptime ! Software Support Charges ! Electricity Charges
A2GS ERP On-Demand is Easy-to-Use and delivered on the Cloud! ● ● ● ● ● ● ●
Simple, Quick, Nothing to Install and No Hidden Costs Affordable – Subscription-Based Pricing No Investments in Hardware, Software or Maintenance Needed Free 24/7 Support! Free Upgrades & Upgrades! Implementation in Weeks! Accessible Anytime, Anywhere through the Internet
Feature-Rich Application Everything you need to efficiently run your Textile and Garment Business
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End-to-End Product Life-Cycle Management Budget Management & Real Time Order Tracking Inventory Optimization Integrated PLM & Graphical Production Planning Software Time & Action Tracking with Alerts on Delayed Tasks Multi-Tier Reporting – Buyer, Order, Division, Style, User
Flexible, User Friendly Solutions
A2GS Cloud – Solution Footprint
Advantages of A2GS ERP On-Demand ● Centralized Database of Product/Order Information ○Accessible anytime, anywhere ● Reduced Sourcing Cost ○Collaborate on-line across offices/factories ● Complete Control on Planed Cost ○Simple and effective costing with budget controls helps reduce material cost ● Reduced Production Cost ○Production tracking tools increase output and reduce costs associated with product delays, labor, etc. ● Optimum Utilization of Production Capacity ○Manage and track critical tasks and identify and resolve delays sooner ● Complete Accountability ○Performance analysis through tracking of costing, budgeting and execution of orders ● Web-Based ○No investment in hardware, software, maintenance; fast to implement and scale
Success in ERP of XYZ Garment Co., Ltd
Note: As per the NDA signed with the company we can not disclosed the name. If party wants we can give concern letter of the deal
Success in ERP of XYZ Garment Co., Ltd
Note: As per the NDA signed with the company we can not disclosed the name. If party wants we can give concern letter of the deal
Executive overview Situation analysis 1. 2.
Modernize and standardize operational processes to keep up with demand Select and implement an enterprise resource planning (ERP) system to gain efficiencies
Innovation strategy 1. 2. 3.
Improve customer service with Company’s ability to help decrease material costs per garment. Minimize cash-flow requirements by optimizing raw materials, work-in-progress, and finished goods inventory. Drive down inventory and purchasing costs and shorten lead times for customer orders
Results 1. 2.
Centralized purchasing and rationalized inventory resulting in lower cost production Organized warehousing with a standardized inventory management system Note: As per the NDA signed with the company we can not disclosed the name. If party wants we can give concern letter of the deal
Growing outsourced apparel production INNOVATION STRATEGY
High Level Impact
Seeing results in real time
1
XYZ Garment is now able to accurately plan, buy, track, and cost products by customer order and enjoy automated centralized purchasing The company can also track its inventory through all of the stages involved in producing finished goods “Having a real-time visibility into the status of all our processes from order to cash is invaluable to our Business. Nowadays we cannot live without A2GS ERP Group Managing Director Arvind XYZ Garments
Year to achieve positive return on investment of A2GS ERP
30% Quicker customer order confirmation, minimizing missed revenue due to delays
5% reduction in raw material cost as a result of sharing inventory across all customer orders, which made a material difference in gross profit
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