ABOUT TAIWAN'S MANUFACTURING SUPPLY CHAIN
Good technical support is the key to success
Support Designers Manufacturing Solutions
DESIGN PROJECT REALIZATION Before the product is officially mass-produced, the designer’s ideal product can be realized through professional manufacturing and engineering assistance.
GEEEE~ Hi! my friend This time I have a new project to ask for your assistance.
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VERNAL MANUFACTURING & ENGINEERING
Welcome! What new challenges are there this time?
This new is a side folding table.
This is the artwork of the main structureIt It requires a fast and smooth bending structure.
Some structures seem to need improvement...
Seems like a tricky initiation
Preliminary manufacturing needs are discussed...
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Ok! I have a general understanding of your functional Every new product has the appeal to new ingenuity of the designer. products. There are still many factors
in consideration of structure, materials, manufacturing methods, etc. before the manufacturing.
SUUUU~
During this time, our development team started each project...
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Um~ After two weeks, I will visit again and look forward to your manufacturing briefing.
VERNAL MANUFACTURING & ENGINEERING
Time has passed...
Consider the manufacturing needs of the workpiece to improve the structural design...
We must make accurate analysis and evaluation before mass production to provide customers with the most suitable solution.
Coordination between processing and manufacturing
Material and processing cost assessment...
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GEEEE~ Today’s briefing very much looking forward
Thank you very much!
You have worked hard! Please come in…
It seems to be better than my original idea, but why do I need to use this method of manufacturing?
Under various considerations, we have made some structural improvements...
In view of the future use requirements of the workpiece, we recommend using the characteristics of the material and responding to the corresponding manufacturing method.
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VERNAL MANUFACTURING & ENGINEERING
There are detailed cost estimates for each item in the report...
In the cost considerations we made a detailed assessment report...
Great! It seems that the new product is approaching the mass production stage~
Originally this can take this way...
Yes! And more durable! We will carry out proofing test~
Pursue high quality products...
VERNAL’S team work altogether and help designers to put their ideal products from dream into successful production, and then these successful products outcome with a certain brand awareness around the world.
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The establishment of the new factory has entered a new milestone for the improvement of quality...
Before qurality we insist on 5S For the quality of manufacturing, we implement it in the management of the environment.
The establishment of the new factory has entered a new milestone for the improvement of quality...
Establishing good work habits is the basis for maintaining efficient work.
For the small details of the work environment, we want to do our best to improve, just like our product development projects.
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VERNAL MANUFACTURING & ENGINEERING
Space color management...
Improve the applicability of various tools in accordance with the actual working environment requirements...
For environmental management, we continue to implement the 5s policy, as well as our requirements for product quality, based on high-level manufacturing technology.
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For these 30 years, we always focus on manufacturing customized components and assembly products. Initially we made customers’ products according to their original drawings completely which have been produced by themselves for years, and then progressively we transform into acting as engineering assistance supporter for new design.
VERNAL MANUFACTURING & ENGINEERING
VERNAL CAN ALWAYS BE RELIED ON FOR ENGINEERING A WINNING SOLUTION, NO MATTER HOW COMPLEX YOUR PROJECT IS!
CUSTOMIZED PRODUCTS Currently, we offer over ten different kinds of industrial customized assembly products.
THE RELEVANT INDUSTRIES INCLUDING :
ELECTRONIC
MACHINERY
YACHT
HIGH QUALITY OA FURNITURE
FILTERS
BUILDINGS
PROFESSIONAL HAND TOOLS
PETROCHEMICAL FACILITIES
VEHICLE
DIVING APPLIANCE
ELECTRIC INSTRUMENT
HIGH PRESSURE WATER SPRAYING
CONVEYER
What can we do for you, please refer to the following case for more information...
YOUR PROJCET IS?
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SIDE FOLDING TABLE Ere cum is tiasimin repedi tem ad quodipit moluptaspis simperc hictis sus sim quost, entiustrum volut pos aspersp eresedi blatemp orest, nimusam eturibusaest
ADJUST THE HANDRAIL Ere cum istiasimin repedi tem ad quodipit moluptaspis simperc hictis sus sim quost, entiustrum volut pos aspersp eresedi blatemp orest, nimusam eturibusaest
ADJUST THE TRIPOD Ere cum istiasimin repedi tem ad quodipit moluptaspis simperc hictis sus sim quost, entiustrum volut pos aspersp eresediblatemp orest, nimusam eturibusaest
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VERNAL MANUFACTURING & ENGINEERING
TORQUE WRENCH ASSEMBLY Ere cum istiasimin repedi tem ad quodipit moluptaspis simperc hictis sus sim quost, entiustrum volut pos aspersp eresedi blatemp orest, nimusam eturibusaest
TORQUE WRENCH ASSEMBLY Ere cum istiasimin repedi tem ad quodipit moluptaspis simperc hictis sus sim quost, entiustrum volut pos aspersp eresediblatemp orest, nimusam eturibusaest
HIGH PRESSURE ROTARY JOINT Ere cum istiasimin repedi tem ad quodipit moluptaspis simperc hictis sus sim quost, entiustrum volut pos aspersp eresedi blatemp orest, nimusam eturibusaest
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BEFORE STABLE MASS PRODUCTION! WE HELP YOU GET ADVANCE ASSISTANCE.
Prototype making
Manufacturing method and mechanism improving proposals.
Design and creating of tooling, re-process machining jigs, tools and professional single function machines.
ABOUT THE MANUFACTURING FIELDS ENGINERRING ASSISTANC
18-19
HIGHT PRESSURE DIE CASTING
20-21
LOST WAX CASTING
22-23
GRAVITY DIE CASTING
24-25
DEEP GRAVITATIONAL CASTINGFORGING
26-27
FORGING
28-29
FINE BLANKING STAMPING
30-31
ALUMINUM EXTRUSION
32-33
METAL INJECTION MOLDING (MIM) & POWDERED METAL (PM)
34-35
PLASTIC INJECTION MOLDING
36-37
ENGINEERING ASSISTANCE VERNAL NOT ONLY FIND A WAY TO MAKE YOUR PROJECT BETTER, VERNAL FIND A BETTER WAY TO MAKE YOUR PROJECT . In addition to supplying semi & completed assembly products to meet customers’ drawing requirements and specifications, we also provides engineering assistance for customers’ new design through our engineering team and long term cooperated subcontracting partners. By the essential engineering assistance, we’ll convert customers’ perfect design into real and valuable products in the shortest time.
Clean Room Grade 10,000 • Temperature Control 20˚C ± 0.5 • Humidity Control 55% ± 5
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VERNAL MANUFACTURING & ENGINEERING
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A SINGLE SOURCE FOR DIE CASTING THROUGH MACHINING & ASSEMBLY As the saying goes that “Casting is the foundation of industry”. VERNAL’s engineering team possess very complete casting experience that from the basic Sand Casting and expanding to investment Casting, Gravity Casting, and High Pressure Die Casting. Therefore, VERNAL’s engineering team provides mature casting technology that can satisfy our customers’ requirements on casting quality with its complex design.
HIGH PRESSURE DIE CASTING Single Source For Die Casting Through Machining & Assembly, Pressure Die Casting, Machining, Finishing, Assembly & Testing It is basic requirements to select a die casting supplier-with professional tooling design and building, superior die casting technique capabilities. VERNAL excels in putting superior technology together with engineering specialists to design and fabricate special machine for secondary operations additionally. We help our customer to increase profitability with combining several labors consistently intensive operations into a single automated process.
CAPABILITIES INCLUDE DIE CASTING
PRODUCT FINISHING
• Die casting machines are ranged in size from 30 to 800 ton capacity.
• Include electroplating, dichromating, painting, powder coating, and anodizing.
SECONDARY OPERATIONS
ASSEMBLY CAPABILITES
skilled machining operations include drilling, Tapping, and reaming.
• Fully automated and semi-automated equipment design and building for precise demand assembly.
• Automated and manual • Mechanical finish includes tumbling, vibratory finishing, burnishing, Shot blasting, and buffing.
• Skilled & technical manual assembly for complex product.
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VERNAL MANUFACTURING & ENGINEERING
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LOST WAX CASTING Lost Wax Casting occupy a prominent position in casting industry, and can make up for the imperfect conditions of Sand and Gravity Die Castings. • The dimension of Lost Wax Casting can be more precise than sand mold casting. • The surface roughness of Lost Wax Casting can be more fine than sand mold casting. • The strength of Lost Wax Casting is stronger than High Pressure Die Casting. • The sand shell of Lost Wax Casting can resist more higher temperature than the steel mold of Gravity Die Casting.
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VERNAL MANUFACTURING & ENGINEERING
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GRAVITY DIE CASTING Gravirty Die Casting is still the indispensable Casting method nowadays despite its time existence is remote, and it is applicable to the facts when the castings require high tensile and bending strength process, or good weathering resistance condition. In addition to carrying out the temper treatment and precision machining process on Gravity Die Casting products, we also provide general & hard anodizing treatment service for this kind of casting.
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VERNAL MANUFACTURING & ENGINEERING
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DEEP GRAVITATIONAL CASTING FORGING Gravirty Die Casting is still the indispensable Casting method now adays despite its time existence is remote, and it is applicable to the facts when the castings require high tensile and bending strength process, or good weathering resistance condition. In addition to carrying out the temper treatment and precision machining process on Gravity Die Casting products, we also provide general & hard anodizing treatment service for his kind of casting.
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VERNAL MANUFACTURING & ENGINEERING
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FORGING YOUR HIGH QUALITY SOURCE FOR STEEL ALUMINUM, AND BRASS FORGINGS, MACHINED AND FINISHED, ASSEMBLED. For the parts that require special shape and high strength requirement, it is suitable to adopt this kind of manufacturing method that will provide more of its value added by supporting with mechanical re-process, heat treatment, surface finish and even assemble into complete products with other different material components or with components that manufactured in different method.
FORGING PARTS FOR : Automobile, Electronic Industry, Petroleum Industry, Motorcycle, Mechanical Industry, Hydraulic System, Bicycle, Ship-building Industry, Agricultural.
CAPABILITIES INCLUDING PRESS
PRODUCT FINISH
Power presses up to 1600 ton capacity.
Includes electroplating, dichromating, painting, powder coating, and anodizing.
SECONDARY OPERATIONS Automated and manual skilled machining operations including drilling, tapping, reaming, and milling. Mechanical finish including tumbling, vibratory finishing, burnishing, shot blasting, and buffing.
ASSEMBLY CAPABILITIES Fully automated and semi-automated equipment design and building for precise demand assembly. Skilled & technical manual assembly for complex product.
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VERNAL MANUFACTURING & ENGINEERING
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角色縮小 70%
FINE BLANKING STAMPING For the stamping parts with plate thickness between 0.5 ~ 12mm, it is the most appropriate manufacturing method by providing both advantage of saving mechanical re-process cost and keeping dimensional precision condition and geometric tolerance requirement.
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VERNAL MANUFACTURING & ENGINEERING
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ALUMINUM EXTRUSION To promote the value added of AL Extrusion Profile, it appears rather important that thesecondary precision machining and surface treatment to be processed on this kind of extrusion. Beyond question, it will create more value added for customers if the extrusion could be assembled into complete products by us throughout several other different kinds of materials.
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VERNAL MANUFACTURING & ENGINEERING
EXTRUSION MACHINE
660
1000
2000
2400
1 set
1 set
1 set
1 set
Tons
Tons
Tons
Tons
COMPONENTS FOR: Automobile Industry, Petroleum Industry, Computer Industry, Mechanical Industry, Electrical Industry, Hydraulic System, Office Furniture.
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MIM Metal Injection Molding Parts (MIM)
Advantages of Metal Injection Molding
MIM is the ideal way to manufacture parts that is applicable to the conditions of follows:
Complex Geometries, Less Machining, High Density, High Strength, Design Flexibility, High Volume Production, Cost-effective Way, Low Lead Time.
• when the strength requirement is not so critical on casting. • and when some of the precised dimension cannot be approached by Die Casting method. Even more it will reveal value added of products if parts need to be supported with partial precision machining, heat treatment, then with fully assembly of the products.
MIM PARTS
MIM is the economical choice for small, close tolerance, complex, and strength demanding components.
MATERIALS
Orthodontics, Power & Hand Tools, Automotive, Electronics, Medical, Communications, Computer Consumer Products, Nozzles, Sewing Machine.
Stainless Steel, High Carbon Steel, Low Alloy Steel, Tool Steel, Magnetic Materials, Heat-resistant Alloys, Titanium Alloys.
PM Powdered Metal Parts Nevertheless, the precision parts with dimensional tolerance requirement is very suitable to adopt this kind of manufacturing method.
P/M PARTS Automobile, Motorcycle, Gear Industry, Business Machine, Power tool, Electrical, Computer, Mechanical Industry, Lock.
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VERNAL MANUFACTURING & ENGINEERING
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PLASTIC INJECTION MOLDING To assemble semi or complete products with different material components that meet our customers satisfaction, we cooperate with our subcontractors of plastic and synthetic rubber injection over these 30 years to manufacture complicate parts and the parts with requirement of high difficulty.
MOLDING PARTS FOR: Computer Cooling Fan Camera Industry Industrial Sewing Machine Gear Industry Electronic & Mechanical Industry Fax & Copy Machine Office Furniture
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VERNAL MANUFACTURING & ENGINEERING
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TO PERFORM A PROJECT TOGETHER BY THE PROFESSIONAL DIVISION OF LABOUR TIGHTLY Just like the ant's world, the small and medium manufacturers with unique professional technology in their own fields are all very flourishing in taiwan. In addition to the technical specialty in vernal, we also combine with these subcontracting partners as an integrated supply chain to perform customized projects for our clients. The entire manufacturing supply chain in Taiwan is the same division of labor as the ant social relationship. We integrate Taiwan's various manufacturing fields and professional processing divisions to understand the characteristics of each material, so that product designers can provide various manufacturing engineering assistance in various creative ideas and turn all possible good ideas into reality.
SECONDARY MACHINING & ASSEMBLY THE VERNAL'S PRECISION MACHINING
40-41
LASTER CUTTING
42
COMPUTER BED
43
WELDING
44
SURFACE TREATMENT
45
THE VERNAL'S PRECISION MACHINING EXPERIENCED AND SKILLED CRAFTSMEN BACKED BY STATE-OF-THE-ART EQUIPMENT ENSURE HIGH QUALITY, E FFICIENT PRODUCTION. Capabilities including: CNC TURNING 2, 4, 5 AXIS
CENTERLESS GRINDING
CNC MILLING-VERTICAL & HORIZONTAL
SURFACE GRINDING
CNC DRILLING, TAPPING
INTERNAL GRINDING
MULTI-SPINDLE DRILLING, TAPPING
LAPPING
DRILLING-GUN DRILL
BROACHING
CNC GEAR HOBBING
DRILLING, TAPPING, MILLING-SPECIAL FUNCTION MACHINE
Components Material: STEEL ALLOY / STAINLESS STEEL / ALUMINUM / BRASS / ZINC
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VERNAL MANUFACTURING & ENGINEERING
MACHINING FACILITIES ▼ FACILITY NAME
QTY
YAMAZAKI MAZAK VARIAXIS 500-5X (CNC Vertical 5 - AXIES Machine Center)
1
MITSUI HU50A-1 (CNC Horizontal 4 - AXIES Machine Center)
1
YAMAZAKI MAZAK INTEGREX 100-IISY (CNC Turning and Milling Compound Machine)
1
YAMAZAKI MAZAK INTEGREX 200-IVSY (CNC Turning and Milling Compound Machine)
1
YAMAZAKI MAZAK INTEGREX 200-IIISY (CNC Turning and Milling Compound Machine)
1
MORI SEIKI SL-25-Y (CNC Lathe.)
2
MORI SEIKI SL-15 (CNC Lathe.)
1
FANUC T14 i A (Tapping Center)
3
FANUC T14 i E (Tapping Center .)
1
Horizontal Special Function Drilling & Tapping Machine
7
Vertical Special Function Drilling & Tapping Machine
30
YCM Machine Center NSV102A
1
YCM Machine Center NDV102A
1
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LASER CUTTING Aquate inctorae pratem reptati atiatur re omnihilis nus que cusdaerro moluptat eatem sinus sum vendendus at. Occum fuga. Fuga. Em id mossita tinvent quis aliam quae volenduci alibus consequae pos derspel essenestiis estest et, cum Optatque qui ut explaboresti consed qui atquiatur alis explitatem exera voluptat dem. Itas quate nobis volo
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VERNAL MANUFACTURING & ENGINEERING
COMPUTER BED Occum fuga. Fuga. Em id mossita tinvent quis aliam quae volenduci alibus consequae pos derspel essenestiis estest et, cum Iquis et, et eaqui doluptas earchit latiatet faciliquis que pratur, aute maximus molorem poriae. Ut que ducieni hillaut alite int fuga. Itam quuntur, omnisit iaspis eicatibusdae parionectium is cones etus nus eicia similique sum quiatque nem apis sunto imagniet laborep elenden deruntotae nulparum ab imperecum incime velluptio
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WELDING Aquate inctorae pratem reptati atiatur re omnihilis nus que cusdaerro moluptat eatem sinus sum vendendus at. Occum fuga. Fuga. Em id mossita tinvent quis 補說明 aliam quae volenduci alibus consequae pos derspel essenestiis estest et, cum
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VERNAL MANUFACTURING & ENGINEERING
SURFACE TREATMENT Surface treatment is the final manufacturing procedure of all kinds of parts. The surface finish process that our professional subcontractors provide including: SHOOT BLASTING POLISH CHEMICAL POLISH CHEMICAL ETCHING ANODIZING ELECTRIC PLATING WET PAINTING POWDER COATING ELECTROLYTIC COLOURING COATING …. ETC
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VERNAL is a technical, professional, effective manufacturer of precision machined parts and complete components assembly, We pride ourselves on excellent engineering and manufacturing expertise from machining to market-ready products.
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VERNAL MANUFACTURING & ENGINEERING
SITE ASSEMBLY OPERATIONS The factory setting can be tailored to a variety of customized semi-finished assembly line and can be quickly adjusted for the assembly process, but also set up online quality control mechanism, in the inevitable manual assembly and assembly, still maintain a high level of assembly quality.
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QUALITY CONTROL Accurate product inspection VERNAL make use of the latest electronic inspection equipments assisted by computer for measuring each dimension to meet your demanding requirements. Your strict products quality requirements and expectation are combined with VERNAL’s careful and exact quality control system to ensure that the products are all in zero defect.
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VERNAL MANUFACTURING & ENGINEERING
MEASURING FACILITIES ▼ CMM (COORDINATE MEASURING MACHINE) ZEISS CONTURA G2
X-Y-Z= 600 - 1000 - 600 mm
1
ZEISS CONTURA
X-Y-Z= 600 - 1000 - 600 mm
1
ZEISS WMM850.
X-Y-Z= 800 - 1200 - 600 mm
1
▼ SALT WATER SPRAY TESTING CHERN JIA. SST-CB
(Microhardness Tester (HV))
1
CHUO SEISAKUSHO. THA-11
(Electrolytic Plating Thickness Tester)
1
FUTURE-TECH.LC-200RB
(Rockwell Type Hardness Tester)
1
FUTURE-TECH. FM-700
(Microhardness Tester (HV))
1
▼ HARDNESS TESTING
▼ PROJECTOR TOPCON. VP300D
1
SURFACE ROUGHNESS MEASURING
1
TESA. RUGOSURF 90-G (Surface Roughness Gauge)
1
ARC/SPARK OPTICAL EMISSION SPECTROMETRY(OES) ANALYZER
1
SPECTRO SPECTROMAXx LMX 06
1
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GROWING OUT OF MUD, THE LOTUS BLOOMS PURE AND UNSTAINED. The Lotus is clean even growing in the muddy pond. It is so pure, bright and elegant . We select the characteristics of Lotus as the goal to pursue. We are creating a clean and humanized operation environment, and look forward to providing you with quality engineering and manufacturing solutions for your project.
FACTORY
No.808, Sec. 5, Huanzhong E Rd., Dali Dist., Taichung City 412, Taiwan, R.O.C. T +886-4-2487-2233 F +886-4-2487-0022 E service@vernal.tw
OFFICE
4F, No.23-3, Ching-Cheng St., Taipei, Taiwan, R.O.C. T +886-2-2546-9977 F +886-2-2547-3322 E service@vernal.tw
Design by ARDE +886-4-23515955 2020.01@1000