Toyota 52 6fgu40 forklift service repair manual

Page 28

Removal Procedure 1

Remove the radiator cover.

2

Remove the engine hood. (See page 7-61

3

Remove the toe board.

4

Remove the battery, battery case and bracket.

5

Remove the air cleaner case ASSY

6

Disconnect the electrical wiring.

7

Remove the undercover.

8

Disconnect the oil pump drive shaft. [Point 11

9

Remove the exhaust pipe.

1 0 Disconnect t w o radiator hoses. (GM6-262 Engine) 11 Remove the radiator and fan shroud. ( 132 Engine) 12 Disconnect the fuel hose.

13 Slightly hoist the engine. [Point 21 14 Support the torque converter lower side with wooden blocks.

1 5 Remove the flexible plate set bolts. [Point 31 1 6 Disconnect the torque converter end plate from transmission case. 17 Remove t w o engine mount brackets. 18 Remove the engine. [Point 41

19 Remove the flywheel and torque converter end plate.

Installation Procedure The installation procedure is the reverse of the removal procedure.

Note: Tighten the flexible plate set bolts after applying locking agent (08833-00070). The tightening torque for each part is as follows: Unit: N - m (kgf-cm) [ft-lbfl : 48.05 8 9 . 2 4 ( 4 9 0 - 910)[35.45 65.841 Engine mount bracket set bolt 44.13 (300 - 450) [21.71 32.561 Torque converter end plate set bolt : 29.42 : 14.71 24.52 (150 - 250) i10.85 18.091 Flexible plate set bolt Flywheel set bolt : 98.1 156.9 (1000 1600) E72.4 115.81

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Bleeding Air from Fuel Line (13 2 Engine) 1.

Operate the fuel pump hand pump until it becomes heavy. Air bleeding is completed when the handle is felt heavy.


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