Section 3 - Routine Maintenance Contents
Contents Page No. Electrical System ................................................................................... 3 - 31 Battery .............................................................................................. 3 - 31 Checking the Battery Electrolyte Level .......................................... 3 - 31 Battery Isolator ................................................................................. 3 - 32 Engine Oil and Filter .............................................................................. 3 - 33 Checking the Oil Level ..................................................................... 3 - 33 Changing the Engine Oil and Filter .................................................. 3 - 34 Engine Air Filter ..................................................................................... 3 - 36 Changing the Elements .................................................................... 3 - 36 Change the Outer and Inner Element (as applicable) ................... 3 - 36 Cab Ventilation Filters ............................................................................ 3 - 38 Engine Cooling System ......................................................................... 3 - 39 Checking the Coolant Level ............................................................. 3 - 39 Draining and Refilling the Coolant .................................................... 3 - 40 Draining the Coolant ...................................................................... 3 - 40 Refilling the Coolant ....................................................................... 3 - 40 Coolant Mixtures .............................................................................. 3 - 42 Cleaning the Charge Air Cooler ....................................................... 3 - 43 Engine Drive Belt ................................................................................... 3 - 44 Check the Engine Drive Belt ............................................................ 3 - 44 Air Conditioning Compressor Drive Belt (to Machine No. 833199 only) 3 - 46 Fuel System ........................................................................................... 3 - 47 Types of Fuel .................................................................................... 3 - 47 Recommended Fuel Specification ................................................. 3 - 47 Acceptable Fuel Specification ........................................................ 3 - 47 Sulphur Content ............................................................................. 3 - 47 Aviation Kerosene Fuels ................................................................ 3 - 47 Low Temperature Fuels ................................................................. 3 - 47 Fatty Acid Methyl Ester Fuels as a Replacement for diesel Fuels . 3 - 47 Petrol ............................................................................................. 3 - 48 Draining the Fuel Filter (from Machine no. 833200) ......................... 3 - 48 Changing the Suction Side Fuel Filter Element (from Machine no. 833200) ...................................................................................... 3 - 49 Changing the Pressure Side Fuel Filter Element (from Machine no. 833200) ...................................................................................... 3 - 49 Priming the Fuel System (from Machine no. 833200) ...................... 3 - 50 Draining the Fuel Filter (to Machine No. 833199) ............................ 3 - 51 Changing the Fuel Filter Element (to Machine No. 833199) ............ 3 - 51 Priming the Fuel System (to Machine No. 833199) .......................... 3 - 52 Draining the Sedimenter Bowl (to Machine No. 833199) ................. 3 - 54 Cleaning the Sedimenter Bowl (to Machine No. 833199) ................ 3 - 54 Transmission ......................................................................................... 3 - 55 Checking the Transmission Oil Level ............................................... 3 - 55 Changing the Transmission Oil and Filter ........................................ 3 - 55 Front, Intermediate and Rear Axles ....................................................... 3 - 57 Checking the Differential Oil Level ................................................... 3 - 57 Drain and Refill the Differential Oil ................................................... 3 - 58 Checking the Hub Oil Level .............................................................. 3 - 59 Draining and Refilling the Hub Oil .................................................... 3 - 60 Hydraulic System ................................................................................... 3 - 61 Checking the Hydraulic Fluid Level .................................................. 3 - 61 Hydraulic Tank Cap .......................................................................... 3 - 62 Changing the Hydraulic Filter Element ............................................. 3 - 63
3 - ii
3 - ii