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SECTION 10 -- ENGINE -- CHAPTER 1 ENGINE TROUBLESHOOTING (continued)
Faults Engine overheats.
Possible Cause
Correction
1. Coolant pump malfunction.
Overhaul or replace pump.
2. Faulty thermostat.
Replace the thermostat.
3. Radiator inefficient.
Remove internal deposits by flushing. Check for leaks and rectify.
4. Deposits in cylinder head and Flush cooling system. crankcase coolant passages. 5. Coolant pump and fan drive belt Check and adjust belt tension. slack. 6. Coolant level low.
Top up expansion tank with specified coolant mixture.
7. Incorrect timing.
Check and adjust.
8. Injection pump calibration Calibrate pump on test bench to vaincorrect -- delivering too much or lues specified in calibration tables. too little fuel. 9. Air cleaner restricted.
Engine lacks power and 1. Incorrect injection pump timing. runs unevenly.
Clean filter unit and replace filter element if necessary.
Adjust pump timing.
2. Auto advance regulator in injection Overhaul injection pump and adjust on test bench to the values specified pump damaged. in calibration table. 3. Control valve journal worn.
Overhaul injection pump and adjust on test bench to the values specified in calibration table.
4. Irregular delivery from injection Overhaul injection pump and adjust on test bench to the values specified pump. in calibration table. 5. All--speed governor damaged.
Overhaul injection pump and adjust on test bench to the values specified in calibration table.
6. Injectors partially obstructed or Clean and overhaul injectors and adjust pressure setting. damaged. 7. Impurities or water in fuel lines.
Disconnect fuel lines from injection pump and clean thoroughly. If necessary clean and dry the fuel tank. (continued)
6- 62720 -- 09 -- 2006