2000 arctic cat zr 500 service repair manual

Page 65

4. Position the indicator contact point against the crankshaft at point E (center). Zero the indicator and rotate the crankshaft slowly. Note the amount of crankshaft runout (total indicator reading).

5. If runout exceeds specifications at any of the checkpoints, the crankshaft must be either straightened or replaced.

CRANKSHAFT RUNOUT (max) (total indicator reading) mm

in.

0.05

0.002

1999 Engine Specifications (60 cc)

2

ITEM

SPECIFICATIONS

Model

AP06A2

Type

2 Cycle, Air-Cooled

No. of Cylinders

1

Bore x Stroke

41 x 45 mm (1.614 x 1.772 in.)

Displacement

59 cc (3.6 cu in.)

Compression Ratio

6.6:1

Cylinder Trueness (max)

0.1 mm (0.004 in.)

Piston Ring End Gap Range

0.1-0.8 mm (0.004-0.031 in.)

Piston Skirt/Cylinder Clearance Range

0.07-0.15 mm (0.0028-0.0059 in.)

Piston Pin Diameter Range

11.996-12.000 mm (0.4723-0.4724 in.)

Piston Pin Bore Diameter Range

12.000-12.010 mm (0.4724-0.4728 in.)

Connecting Rod Small End Diameter Range

16.003-16.011 mm (0.6300-0.6304 in.)

Crankshaft Runout (max)

0.05 mm (0.002 in.)

Crankshaft End Play Range

0.05-0.10 mm (0.002-0.004 in.)

2-51


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