14. Loosen the clamp securing the coolant supply hose to the water pump housing; then remove the hose from the water pump. Loosen the clamp securing the hose to the thermostat cap; then remove the hose from the cap.
Disassembling Engine Table of Contents
15. Disconnect the temperature-gauge sender wire. 60 cc Model . . . . . . . . . F/C Models . . . . . . . . . 440 LC/550 cc Models . . . 500/580/600 cc Twin Models 700 cc Models . . . . . . . 600 cc Triple Models . . . . 800/1000 cc Models . . . .
Fig. 2-38
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2-11 2-16 2-19 2-22 2-27 2-34 2-39
Disassembling Engine (60 cc Model) AJ663
16. Remove the cap screws securing the engine mounting brackets to the front end. Account for mounting hardware. 17. Lift the MAG-side of the engine. Remove the four cap screws and lock washers securing the recoil starter; then remove the starter from the engine. Leave it in the engine compartment.
FUEL TANK/CLUTCH
1. Remove the fuel supply hose from the carburetor body. Fig. 2-40
Fig. 2-39
A955
AN012
18. Lift the engine with engine mounting brackets out of the engine compartment.
2. Loosen the machine screw securing the fuel tank bracket to the recoil starter housing; then remove the two machine screws securing the fuel tank bracket to the cylinder head and remove the fuel tank assembly.
19. Remove the mounting brackets from the crankcase.
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