1999 pontiac trans sport service repair manual

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Document ID: 343025

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Specifications | Document ID: 343025

1998 Pontiac Trans Sport

Fastener Tightening Specifications Specification Application

Metric

English

Front Quarter Wheel Opening Molding Screw

2 N·m

18 lb in

Lower Front Quarter Wheel Opening Molding Screw

2 N·m

18 lb in

Lower Quarter Wheel Opening Molding Retainer Nut

2 N·m

18 lb in

Lower Rear Fender Wheel Opening Molding Screw

2 N·m

18 lb in

Rear Rocker Molding Retainer Nut

2 N·m

18 lb in

© 2011 General Motors Corporation. All rights reserved.

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Document ID: 475924

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 475924

1998 Pontiac Trans Sport

Exterior Trim Molding/Nameplate Replacement (Pontiac) Removal Procedure 1. The following components attach to the body panels with adhesive tape: • The body side moldings • The emblems • The name plates 2. Warm the panel surface to 21°C-32°C (70°F-90°F) in order to ensure a good placement of the following components: • New moldings • Old moldings • The emblems • The name plates 3. Ensure that the panel surface is clean, and free of any wax or oily film. 4. Perform the following steps in order to remove the emblems:

5. Use a heating gun 152 mm (6 in) from the surface in order to heat the emblems and name plates. 6. Use a circular motion for 30 seconds in order to apply the heat. Important: Do not damage the paint. 7. Use a flat, bladed tool in order to peel the emblems and name plates from the panel surface.

© 2011 General Motors Corporation. All rights reserved.

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8. Use the 3M scotch brite molding adhesive remover disk, 3M P/N 07501 or the equivalent, in order to remove all the adhesive from the body panel and the back of the following components: • The moldings • The emblems • The name plates 9. Use Varnish Makers and Painters (VM&P) naphtha in order to clean the body panel.

Installation Procedure

1. Use a heat lamp or a heat gun at a minimum of 21°C (70°F) in order to warm the body

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panel. (The illustration shows the proper dimensions for attaching a Montana front door name plate). Important: Do not touch the adhesive backing.

2. Peel the backing from the front end of the emblems and name plates. (The illustration shows the proper dimensions for attaching a Trans Sport front door name plate).

3. Press the emblems and name plates to the body while continuing to remove the backing. (The illustration shows the proper dimensions for attaching a Montana front door name plate; Canada only).

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4. Hand roll the emblems and name plates to the body in order to ensure proper adhesion. (The illustration shows the proper dimensions for attaching a Pontiac lift gate name plate).

Adhesive Body Side Moldings End Loose Use the following method in order to attach loose molding ends: 1. Wash the affected area with soap and water. 2. Wipe the area dry. 3. Use oil-free naphtha or alcohol on a clean rag in order to wipe the panel adhesive side of the molding, and proceed with step 4. 4. Apply a length of masking tape to the vehicle for a molding guide, as needed. Use a straightedge, as needed. 5. Apply adhesive to the back of the molding. 6. Press the molding into place. If you use adhesive GM P/N 1052621 or the equivalent, apply constant pressure to the molding for 30 seconds or until a firm bond is made.

Adhesive Body Side Molding Completely Removed Use the following method in order to attach a molding that has become completely removed: Important: The following procedure is for moldings that are not damaged. Do not use the following procedure if the molding is dented or pried from the vehicle. 1. Thoroughly wash the repair area using Liquid Wash and Wax GM P/N 1052870 or equivalent. 2. Wipe the area dry. 3. Remove all of the adhesive from the body panel and the back of the molding. Use varnish makers and painters (VM&P) naphtha or isopropyl alcohol.

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4. Mark the proper position of the molding with masking tape. Use the adjacent moldings as a guide. 5. Use a heat lamp or heat gun in order to warm the body panel to a minimum temperature of 21°C (70°F). 6. Apply a piece of gray double-coated foam tape GM P/N 06380 or the equivalent to the molding. 7. Align the molding to the tape guideline on the body panel. 8. Peel the backing from the end of the molding. 9. Firmly press the molding into place while you continue to remove the backing. 10. Hand roll the molding to the body in order to ensure proper adhesion.

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Document ID: 476766

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 476766

1998 Pontiac Trans Sport

Front Fender Wheel Opening Molding Replacement Removal Procedure

1. Remove the screws from the lower rear of the fender wheel opening molding.

2. Remove the push-in retainer from the front of the fender molding. Refer to Front Bumper Fascia Replacement in Bumpers. 3. Pull the fender wheel opening molding from the fender releasing the retainers in the fender wheel opening molding. Š 2011 General Motors Corporation. All rights reserved.

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4. Remove the fender wheel opening molding from the fender.

Installation Procedure

1. Align the fender wheel opening molding to the holes in the fender.

2. Press down on the fender wheel opening molding in order to snap in the retainers to the fender. 3. Install the push-in retainer to the front of the fender opening molding. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service

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procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems. 4. Install the screws to the lower rear of the fender wheel opening molding. Tighten Tighten the screws to 2 N¡m (18 lb in).

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Document ID: 476771

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 476771

1998 Pontiac Trans Sport

Cladding Replacement - Body Side (Pontiac) Removal Procedure Tools Required J 38778 Door Trim Pad and Garnish Clip Remover

1. Use the J 38778 in order to remove the push-in retainer from the lower front of the door molding.

Š 2011 General Motors Corporation. All rights reserved.

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2. Use a heat gun 152 mm (6 in) from the surface in order to heat the lower edge of the door molding. Use a circular motion for 30 seconds when applying the heat. 3. Use a flat-bladed tool in order to peel the lower edge of the door molding from the surface. Do NOT damage the paint. 4. Pull the lower edge of the door molding out in order to release the retainers. 5. Pull the lower edge of the door molding out in order to release the molding from the lower locating pins. 6. Pull the lower edge of the door molding up in order to release the molding from the upper support. 7. Remove the door molding from the door. 8. Pull out the center pins of the support retainers.

9. Use a heat gun 152 mm (6 in) from the surface in order to heat the door molding support. Use a circular motion for 30 seconds when applying the heat. 10. Use a flat-bladed tool in order to peel the door molding support from the surface. Do NOT damage the paint.

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11. 12. 13. 14. 15.

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Remove the door molding support from the door. Pull out the center pins from the lower support retainers. Remove the lower support from the door. Use oil-free naphtha or alcohol in order to clean the body panel. Remove all traces of adhesive from the body panel.

Installation Procedure Important: • Do NOT touch the exposed adhesive tape with your hands. • Do NOT allow the exposed adhesive tape to collect any dirt or foreign material. 1. Use a heat lamp or heat gun in order to warm the door to a minimum of 21°C (70°F).

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2. 3. 4. 5. 6. 7.

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Remove the protective liner from the back side of the support. Align the lower support and the retainers into the holes in the door. Insert the support into the holes starting with the front hole. Drive in the center pins of the retainers. Press the support in in order to ensure a maximum bond to the door. Use a heat lamp or heat gun in order to warm the door to a minimum of 21°C (70°F).

8. 9. 10. 11. 12. 13. 14.

Install the door molding to the door. Snap the center flange of the door molding into the 2 outer retainers. Snap the lower locating pins into the holes in the door. Snap the center flange of the door molding into the remainder of the retainers on the door. Push the upper portion of the door molding inboard over the retainers. Remove the protective liner from the back side of the door molding. Press the bottom of the door molding inboard in order to ensure a maximum bond to the door. 15. Install the push-in retainer to the front of the door molding into the lower support.

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Document ID: 476768

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 476768

1998 Pontiac Trans Sport

Door Body Side Molding Replacement Removal Procedure

1. Use a heat gun 152 mm (6 in) from the surface in order to heat the lower edge of the sliding door molding. Use a circular motion for 30 seconds when applying the heat. 2. Use a flat-bladed tool in order to peel the lower edge of the sliding door molding from the surface. Do NOT damage the paint. 3. Pull the lower edge of the sliding door molding out in order to release the retainers. 4. Pull the lower edge of the sliding door molding out in order to release the molding from the lower locating pins. 5. Pull the lower edge of the sliding door molding up in order to release the molding from the upper support. 6. Remove the sliding door molding from the door. 7. Pull out the center pins of the support retainers. 8. Use a heat gun 152 mm (6 in) from the surface in order to heat the door molding support. Use a circular motion for 30 seconds when applying the heat. 9. Use a flat-bladed tool in order to peel the door molding support from the surface. Do NOT damage the paint. Š 2011 General Motors Corporation. All rights reserved.

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10. Remove the sliding door molding support from the door. 11. Use oil-free naphtha or alcohol in order to clean the body panel. 12. Remove all traces of adhesive from the body panel.

Installation Procedure

Important: • Do NOT touch the exposed adhesive tape with your hands. • Do NOT allow the exposed adhesive tape to collect any dirt or foreign material. 1. 2. 3. 4. 5. 6.

Remove the protective liner from the back side of the support. Use a heat lamp or heat gun in order to warm the door to a minimum of 21°C (70°F). Insert the support retainers into the holes starting with the front hole. Press the support in in order to ensure a maximum bond to the door. Drive in the center pins of the retainers. Use a heat lamp or heat gun in order to warm the door to a minimum of 21°C (70°F).

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Document ID: 476768

7. 8. 9. 10. 11. 12. 13.

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Install the sliding door molding to the door. Snap the center flange of the door molding into the 2 outer retainers. Snap the lower locating pins into the holes in the door. Snap the center flange of the door molding into the remainder of the retainers on the door. Push the upper portion of the door molding inboard over the retainers. Remove the protective liner from the back side of the door molding. Press the bottom of the sliding door molding inboard in order to ensure a maximum bond to the door.

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Document ID: 476776

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 476776

1998 Pontiac Trans Sport

Rear Quarter Molding Replacement Removal Procedure

1. Remove the screws from the rear quarter molding.

2. Use a heat gun 152 mm (6 inches) from the surface in order to heat the lower quarter molding. Use a circular motion Šfor 30 General seconds when applying All heat. 2011 Motors Corporation. rights reserved.

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3. Use a flat-bladed tool in order to peel the quarter molding from the surface. Do NOT damage the paint. 4. 5. 6. 7.

Pull the lower quarter molding out in order to release the retainers. Pull the lower quarter molding out in order to release from the lower locating pins. Pull the quarter molding up in order to release from the upper support. Remove the quarter molding from the quarter panel.

8. Pull out the center pins of the support retainers.

9. Use a heat gun 152 mm (6 inches) from the surface in order to heat the lower quarter molding. Use a circular motion for 30 seconds when applying heat.

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10. Use a flat-bladed tool in order to peel the quarter molding from the surface. Do NOT damage the paint. 11. Remove the quarter molding support from the quarter panel. 12. Use oil-free naphtha or alcohol in order to clean the body panel. 13. Remove all traces of adhesive from the body panel.

Installation Procedure

Important: • Do NOT touch the exposed adhesive tape with your hands. • Do NOT allow the exposed adhesive tape collect any dirt or foreign material. 1. Remove the protective liner from the back side of the support. 2. Use a heat lamp or heat gun in order to warm the door to a minimum of 21°C (70°F).

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3. 4. 5. 6.

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Starting with the front hole, insert the support retainers into the holes. Press in the support in order to ensure a maximum bond to the quarter panel. Drive in the center pins of the retainers. Use a heat lamp or heat gun in order to warm the door to a minimum of 21°C (70°F).

7. Install the quarter molding to the quarter panel.

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8. Snap the center flange of the quarter molding into the 2 outer retainers. 9. Snap the locating pins into the holes of the quarter panel. 10. Snap the center flange of the quarter molding into the remainder of the retainers on the quarter panel. 11. Push the upper portion of the quarter molding inboard over the retainers. 12. Remove the protective liner from the back side of the quarter molding. 13. Press the bottom of the quarter molding inboard in order to ensure a maximum bond to the quarter panel.

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Document ID: 476777

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 476777

1998 Pontiac Trans Sport

Rear Wheel Opening Molding Replacement Removal Procedure

1. Remove the screws from the lower front of the quarter wheel opening molding. 2. Starting at the rear and working forward, pull up on the quarter wheel opening molding.

3. Pull up and out in order to release the quarter wheel opening molding from the front support. Š 2011 General Motors Corporation. All rights reserved.

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4. Pull out and down in order to release the lower quarter wheel opening molding locating retainers. 5. Remove the quarter wheel opening molding from the quarter panel. 6. Pull out the center pins of the quarter wheel opening molding support retainers. 7. Use a heat gun 152 mm (6 inches) from the surface in order to heat the quarter wheel opening molding support. Use a circular motion in order to apply heat for 30 seconds. 8. Use a flat-bladed tool in order to peel the quarter wheel opening molding support from the surface. Do NOT damage the paint. 9. Remove the quarter wheel opening molding support from the quarter panel. 10. Use oil-free naphtha or alcohol in order to clean the body panel. 11. Remove all traces of adhesive from the body panel.

Installation Procedure

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1. Remove the protective liner from the back side of the quarter wheel opening molding support. 2. Use a heat lamp or heat gun in order to warm the quarter panel to a minimum of 21°C (70° F)

3. Insert the quarter wheel opening molding support retainers into the holes in the quarter panel, starting with the front hole. 4. Press the quarter wheel opening molding support in in order to ensure the maximum bond to the quarter panel. 5. Drive in the center pins of the retainers.

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6. Align the quarter wheel opening molding to the quarter panel flare flush with the body. 7. Starting at the rear and working forward, align the quarter wheel opening molding retainers to the holes in the quarter panel. 8. Tuck the front upper quarter wheel opening molding into the clips of the support. 9. Snap in the lower locating retainers. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems. 10. Install the screws to the lower front of the quarter wheel opening molding. Tighten Tighten the screws to 2 N¡m (18 lb in).

Removal Procedure Tools Required J 38778 Door Trim Pad and Garnish Clip Remover

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1. Use the J 38778 in order to remove the push-in retainers from the lower front of the quarter wheel opening molding. 2. Remove the screws from the front of the quarter wheel opening molding. 3. Starting at the rear and working forward, pull up on the quarter wheel opening molding. 4. Remove the quarter wheel opening molding from the quarter panel.

5. Remove the nuts from the lower quarter wheel opening molding retainer. 6. Remove the lower quarter wheel opening molding retainer from the quarter panel.

Installation Procedure

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1. Install the lower quarter wheel opening molding retainer to the quarter panel. 2. Align the upper hole of the quarter wheel opening molding retainer to the upper stud. 3. Align the lower slot in the quarter wheel opening molding retainer to the lower stud. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems. 4. Install the nuts to the lower quarter wheel opening molding retainer. Tighten Tighten the nuts to 2 N¡m (18 lb in). 5. Align the quarter wheel opening molding to the quarter panel flare flush with the body. 6. Starting at the rear, align the quarter wheel opening molding retainers to the holes in the quarter panel. 7. Working forward, press the quarter wheel opening molding retainers into the quarter panel.

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8. Install the screws to the front of the quarter wheel opening molding. Tighten Tighten the screws to 2 N¡m (18 lb in). 9. Install the push-in quarter wheel opening molding retainers to the lower front of the quarter wheel opening molding.

Removal Procedure 1. Remove the quarter molding. Refer to Rear Quarter Molding Replacement .

2. Starting at the rear and working forward, pull up on the quarter wheel opening molding.

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3. Remove the quarter wheel opening molding from the quarter panel.

Installation Procedure

1. Align the quarter wheel opening molding to the quarter panel flush with the body. 2. Starting at the rear, align the quarter wheel opening molding retainers to the holes in the quarter panel. 3. Working forward, press the retainers into the quarter panel. 4. Install the quarter molding. Refer to Rear Quarter Molding Replacement .

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Document ID: 476778

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 476778

1998 Pontiac Trans Sport

Rocker Panel Molding Replacement Removal Procedure Tools Required J 38778 Door Trim Pad and Garnish Clip Remover 1. Remove the fender splash shield. Refer to Wheelhouse Splash Shield Replacement in Body Front End.

2. Use the J 38778 in order to remove the push-in retainer at the rear of the rocker molding.

Š 2011 General Motors Corporation. All rights reserved.

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3. Pull the rocker molding down at the lower edge in order to release from the lower retainer.

4. Lift up in order to release the rocker molding from the upper retainer.

5. Remove the rocker molding from the rocker molding.

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6. Remove the nut from the rear rocker molding retainer.

7. Remove the rear rocker molding retainer from the rocker panel. 8. Use a small screw in order to fasten to the center of the remainder of the molding retainer plugs. 9. Use small pliers in order to pull on the screw to pull out the plug in the molding retainers. 10. Remove the molding retainers from the rocker panel.

Installation Procedure

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1. Align the rear rocker molding retainer to the stud on the rocker panel.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems. 2. Install the nut to the rear rocker molding retainer. Tighten

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Tighten the nuts to 2 N¡m (18 lb in).

3. Align and snap the plugs into the remainder of the rocker molding retainers in the rocker panel.

4. Align the rocker molding to the rocker molding retainers. 5. Position the rear of the rocker molding flush to the wheelhouse opening.

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6. Tuck the upper flange of the rocker molding over the retainers. 7. Roll the rocker molding inboard inserting the rocker molding into the retainers.

8. Install the push-in retainer at the rear of the rocker molding. 9. Install the fender splash shield. Refer to Wheelhouse Splash Shield Replacement in Body Front End.

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Document ID: 475931

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 475931

1998 Pontiac Trans Sport

Weld Stud Replacement If a weld stud is damaged during a repair procedure, perform the following steps in order to replace the weld stud: 1. Drill a hole into the same location as the damaged weld stud. 2. Drive a screw into the drilled hole. 3. Use a screw in order to retain the following components: • The clips • The moldings • Other components 4. If the surface is damaged, repair and paint the surface as needed in order to provide a smooth surface. Refer to Clearcoat Repair without Repainting in Paint and Coatings.

© 2011 General Motors Corporation. All rights reserved.

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Document ID: 476780

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 476780

1998 Pontiac Trans Sport

Grille Replacement (Pontiac) Removal Procedure 1. Open and suitably support the hood. 2. Remove the hood front seal. Refer to Hood Front Seal Replacement in Body Front End.

3. Remove the hood latch linkage from the secondary hood latch.

4. Remove the hood latch linkage from the secondary hood latch. Š 2011 General Motors Corporation. All rights reserved.

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5. Remove the hood latch linkage from the secondary hood latch.

6. Remove the bolts/screws from the center of the grille.

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7. Remove the grille from the hood.

Installation Procedure

1. Install the grille center hook into the hood center slot. 2. Align the grille to the hood.

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Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems. 3. Install the bolts/screws to the center of the grille. Tighten Tighten the bolts/screws to 4 N¡m (35 lb in).

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4. Install the hood latch linkage to the secondary hood latch.

5. Install the hood latch linkage to the secondary hood latch.

6. Install the hood latch linkage to the secondary hood latch. 7. Install the hood front seal. Refer to Hood Front Seal Replacement in Body Front End. 8. Close the hood.

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Document ID: 475935

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| Silhouette, Trans Sport, Venture (VIN U) Service Manual | Body and Accessories | Exterior Trim | Repair Instructions | Document ID: 475935

1998 Pontiac Trans Sport

Decal or Stripe Replacement A pressure sensitive adhesive adheres the stripes and decals to the painted surfaces. Use a wetting solution in order to lift and position the stripe or decal during installation. A wetting solution ensures a better bond between the stripe or decal and the panel assembly. If the metal or underlying painted surfaces are damaged, repair and refinish the metal as needed before you install the stripes or decals. Notice: Striping material highlights vehicle surface imperfection. All dings, rough metal, paint defects and uneven two-tone paint breaklines must be eliminated before stripe/decal application. Freshly painted surfaces must be allowed to dry thoroughly before installing stripe or decal. Residual solvents in fresh painted surfaces can lead to subsequent blistering problems if stripe or decal is applied before complete release of solvents. Maintain body surface and decal temperature between 21-38°C (70 -100°F) during installation. Important: Do not apply the decals when the body surface and the decal temperatures are below 21°C (70°F). Use auxiliary heat sources to warm the body surface and decals if the temperature is less than 21° C (70°F). Notice: Use of harsh chemicals when cleaning can damage exterior lamps. Suggested cleaners are a mild soap and water, or Varnish Makers and Painters (VM&P) Naptha. VM&P Naptha is a specific type of naptha and should not be substituted by any other naptha. Important: When you apply stripes or decals on flexible surfaces (fascias, etc.), use the WET method. The WET method reduces the formation of bubbles under the decal due to the outgassing potential of the flexible materials. You may apply stripes and decals dry. If the stripe or decal shows bubbles, use the "wet" method. Use the "wet" method for large graphics packages. The following equipment and materials, or the equivalent, are necessary when making a quality stripe or decal installation: • Wetting solution foaming type window cleaner that does not contain ammonia • Silicone, wax and grease remover • Varnish Makers and Painters (VM&P) naphtha • Isopropyl alcohol • Squeegee about 75-100 mm (3-4 in) wide, plastic or hard rubber. Deburr any sharp or rough edges in order to prevent scratching of the stripe or decal • Water bucket and sponge or spray bottle • Sandpaper 800 grit or finer, wet or dry type • Heat gun

© 2011 General Motors Corporation. All rights reserved.

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Document ID: 475935

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• Clean, lint-free wiping cloth • Sharp knife or razor blade • Scissors • Fine pin or needle • Marking pencil

Removal Procedure 1. Remove the necessary molding and trim panel. 2. Wash and clean the following items using Liquid Wash and Wax GM P/N 1052870 or the equivalent: • The repair surfaces • The adjacent panel • The openings 3. Remove the following components: • The molding attaching clips • The handles • The sidemarker reflector • Other stripe or decal overlapping parts Notice: To avoid damaging the paint finish, do not use pointed or sharp instruments to remove the stripe or the decal. 4. Use heat in order to remove the stripe or decal. Start at 1 edge and peel the stripe or decal from the panel surface. 5. Remove all traces of adhesive residue from the painted surfaces using the following items: • Silicone, wax and grease remover • Varnish makers and painters (VM&P) naphtha.

Installation Procedure 1. Prepare the surface. Notice: To prevent possible vehicle, stripe or decal damage, always refer to manufacturer's packaged instructions. Important: If the area where you apply the stripe or decal has been refinished, remove any imperfections that may show through the stripe or decal. 2. Clean the painted surface with the following items: • Silicone • Wax • Grease remover 3. Clean the area where you apply the stripe or decal. Use a 50/50 mixture of isopropyl alcohol and water. 4. Wipe the panel surface with a clean cloth while the solvent drys. 5. Apply the wetting solution to the area where you install the stripe or decal.

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Document ID: 475935

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Important: Do not touch the adhesive backing of the stripes. 6. 7. 8. 9. 10.

Use the wetting solution on the adhesive side of the stripe or decal. Remove the backing material of the stripe or decal as needed. Install the stripe or decal to the panel. Working from the center if possible, squeegee the stripe or decal into position. Apply additional wetting solution in order to ease installation of the stripe or decal. Apply a soapy wetting solution on the top side of the stripe or decal for the following reasons: • In order to ease the pull of the squeegee on the stripe or decal

• In order to eliminate the possibility of damage 11. Apply heat to the stripe or decal at recessed areas. 12. Press the stripe or decal into recess in order to obtain a firm bond. 13. Use adequate light reflection in order to detect any irregularities in the stripe or decal that may have developed during installation. Important: Do not use a razor blade or a knife edge. 14. Use one of the following items in order to remove all bubbles by piercing: • A safety pin • A needle • A tool with the same size piercing tip 15. Pierce a bubble on the outer edge. 16. Force the air out from the opposite edge with the blade of the squeegee. 17. Install all previously removed components. Clean the components as needed.

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