Overhead Guard Replacement
0100 YRM 1342
Overhead Guard Replacement REMOVE For Lift Trucks ERC22-35VG (ERC045-070VG) (A968), ERC16-20VA (ERC030-040VA) (A969), and ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)
See Periodic Maintenance 8000YRM1442 for lift truck models •
ERC16-20VA (ERC030-040VA) (A969)
See Periodic Maintenance 8000YRM1577 for lift truck models •
ERC40-55VH, ERC50VHS ERC100VHS) (A938)
WARNING DO NOT operate lift truck without overhead guard correctly fastened to the lift truck frame.
WARNING DO NOT weld, drill, grind, or cut the overhead guard for mounts of lights or accessories. The strength of the overhead guard can be reduced.
WARNING PUTTING THE LIFT TRUCK ON BLOCKS The lift truck must be put on blocks for some types of maintenance and repair. The removal of the mast, drive axle, battery, or counterweight assemblies will cause large changes in the center of gravity. When the lift truck is put on blocks, put additional blocks in the following positions: If the mast and drive axle are removed, put blocks under the counterweight so the lift truck cannot fall backward. If the counterweight is removed, put blocks under the mast so that the lift truck cannot fall forward. Put the lift truck on blocks on a solid, even, and level surface. Verify the blocks or stands have enough capacity to hold the lift truck. Use additional blocks next to the tires as necessary to prevent movement of the lift truck. Verify the lifting devices used during repairs can lift the weight of the parts and assemblies. See the Operating Manual or one of the following service manuals for the procedure to put the lift truck on blocks. See Periodic Maintenance 8000YRM1364 for lift truck models •
18
ERC22-35VG (ERC045-070VG) (A968)
(ERC80-120VH,
1. Remove battery from lift truck. See How to Change Battery in the Operating Manual or Periodic Maintenance manual above for procedures. 2. Remove hood and seat assembly from lift truck. See section Hood and Seat Assembly Repair, Remove for procedures. 3. Access to rear capscrews is from the battery compartment. Remove rear capscrews from rear overhead guard legs and plates. See Figure 18 for lift truck models •
ERC22-35VG (ERC045-070VG) (A968)
•
ERC16-20VA (ERC030-040VA) (A969)
See Figure 19 for lift truck models •
ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)
4. Remove front capscrews from front overhead guard legs and from the right and left plates. See Figure 18 for lift truck models •
ERC22-35VG (ERC045-070VG) (A968)
•
ERC16-20VA (ERC030-040VA) (A969)
See Figure 19 for lift truck models •
ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) (A938)
NOTE: Note routing of electrical wires prior to disconnecting. NOTE: Tag electrical connectors during removal to aid in installation. 5. Tag and disconnect electrical wires that go through the legs of overhead guard.