Engine Replacement
100 YRM 1120
NOTE: Perform Step 22 through Step 24 for lift trucks equipped with aluminum housing transmission. 22. Remove two capscrews, two washers, and converter housing cover from torque converter housing. See Figure 25. 23. Remove four flange bolts from torque converter housing and flywheel housing on transmission side. See Figure 25. 24. Remove six hex head capscrews and six lock washers from flywheel housing and torque converter housing on flywheel housing side. See Figure 25.
WARNING The engine is heavy. Make sure that any lifting device has enough capacity to lift the engine. The engine can weigh approximately 194 kg (428 lb). 25. Remove the flange nuts, washers, bolts, and isolators from the engine mounts. Remove engine adapter to transmission bolts. On trucks equipped with a GM 2.4L engine, remove one starter bolt. See Figure 26 and Figure 27.
NOTE: TYPICAL FOR ALL ENGINES. GM 2.4L LPG AND ALUMINUM CASE TRANSMISSION SHOWN. 1. 2. 3. 4. 5. 6.
CONVERTER HOUSING COVER CAPSCREW WASHER TORQUE CONVERTER HOUSING EYEBOLT BRACKET HEX HEAD CAPSCREW
7. 8. 9. 10. 11.
FLYWHEEL HOUSING TRANSMISSION ASSEMBLY FLANGE BOLT LOCKWASHER ENGINE ASSEMBLY
Figure 25. Flywheel and Torque Converter Housings
30