0100 YRM 1672
WARNING The engine is heavy. Make sure that any lifting device has enough capacity to lift the engine. The engine can weigh approximately 194 kg (428 lb). 23. Remove the flange nuts, washers, bolts, and isolators from the engine mounts. Remove engine adapter to transmission bolts. See Figure 23 and Figure 24.
CAUTION When separating the engine away from the transmission, place a piece of plywood in front of radiator. This will keep the engine from damaging the radiator.
CAUTION Keep the engine level when the engine is separated from the transmission so the drive plate is not damaged. 24. Use the lifting device to carefully move the engine away from the torque converter. Make sure all hoses, wires, and cables are disconnected from the engine, then lift the engine from the frame and place engine on blocks. 25. Remove torque converter from torque converter housing.
Engine Replacement
INSTALL WARNING The engine is heavy. Make sure that any lifting device has enough capacity to lift the engine. The engine can weigh approximately 194 kg (428 lb).
CAUTION Keep the engine level when installing the engine to the transmission so the drive plate is not damaged. 1. Install torque converter in torque converter housing. 2. Connect lifting device to engine and lift engine into frame. 3. Install isolators on engine mounts. Install the nuts and bolts for the engine mounts to secure engine to frame. See Figure 23 and Figure 24. Tighten the nuts to 150 N•m (110 lbf ft). 4. Use access port on side of engine and install bolts to hold torque converter to flywheel. Tighten bolt to 56 N•m (41 lbf ft). See Figure 21. NOTE: Perform Step 5 for lift trucks equipped with iron transmission housing. 5. Align transmission bell housing holes with flywheel housing holes and install capscrews. Tighten capscrews to 38 N•m (28 lbf ft).
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