Toyota 7bncu20 forklift service repair manual sn50001 and up

Page 75

Toyota Stand-Up End Control Service Manual

Troubleshooting Electrical Troubleshooting Guidelines

Electrical Troubleshooting Guidelines

• Whenever measuring resistance, turn the key switch OFF and disconnect the battery connector. Battery current can damage an ohmmeter.

Many problems are caused by a faulty or dirty battery. Make sure the battery is clean. See Battery Exterior Cleaning on page 7-93.

! WARNING Jack and block the lift truck so that the drive tires are off the floor whenever a troubleshooting procedure requires turning key switch S1 ON.

! CAUTION Unless otherwise directed, disconnect the battery connector when you check electrical circuits or components with an ohmmeter. Electrical current can damage the ohmmeter. • Save time and trouble by looking for simple causes first. • For information on electrical connector location and function, see Table 5-1, Electrical Connector Locator Chart on page 5-10. • Use a DVM such as a Fluke meter for all measurements. Analog meters can give inaccurate readings and load down sensitive electronic circuits enough to cause failure. Make sure meter cables are connected to the proper meter jacks and that proper function and scale are selected. • Printed circuit boards have been conformal coated. You may need to clean test points in order to obtain accurate readings. • When measuring voltage, connect the positive meter lead to the connector or probe point marked (+) in the test. Connect the negative meter lead to the connector or probe point marked (-).

00700-CL1SM-3 Issued: 6/1/04

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