PERIODIC MAINTENANCE 2-1
Periodic Maintenance 2
Table of Contents Periodic Maintenance Chart .............. Specifications .................................... Periodic Maintenance Procedures..... Fuel System.................................... Fuel Hose and Connections Inspection.................................. Fuel Tap Inspection...................... Fuel Tap Cleaning ........................ Throttle Grip Free Play Inspection Throttle Grip Free Play Adjustment ................................ Idle Speed Inspection .................. Idle Speed Adjustment................. Air Cleaner Element Cleaning and Inspection.................................. Engine Top End .............................. Valve Clearance Inspection ......... Valve Clearance Adjustment........ Spark Arrester Cleaning............... Clutch.............................................. Clutch Adjustment........................ Engine Lubrication System ............. Oil Level Inspection...................... Oil Change ................................... Oil Filter Element Replacement ... Wheels/Tires................................... Wheels Inspection........................ Spoke Tightness Inspection ......... Wheel Bearing Inspection ............ Rim Runout Inspection................. Final Drive....................................... Chain Slack Inspection ................ Chain Slack Adjustment............... Chain Wear Inspection................. Chain Lubrication .........................
2-2 2-3 2-5 2-5 2-5 2-5 2-5 2-6 2-6 2-7 2-7 2-7 2-8 2-8 2-9 2-9 2-10 2-10 2-10 2-11 2-11 2-12 2-12 2-12 2-12 2-13 2-13 2-14 2-14 2-14 2-15 2-16
Sprocket Wear Inspection............ Chain Slipper Wear Inspection .... Brakes............................................. Brake Lever, Brake Pedal Free Play Inspection.......................... Front Brake Lever Free Play Adjustment ................................ Brake Pedal Free Play Adjustment ................................ Brake Lining Wear Inspection ...... Cam Lever Angle Adjustment ...... Brake Panel Lubrication............... Suspension ..................................... Fork Oil Level Adjustment (Simplify) ................................... Front Fork Inner Tube Inspection. Rear Shock Absorber Inspection . Swingarm Pivot Inspection........... Swingarm Rubber Bushing Inspection.................................. Steering .......................................... Steering Inspection ...................... Steering Adjustment..................... Steering Stem Bearing Lubrication................................. Side Stand ...................................... Side Stand Inspection .................. Electrical System ............................ Spark Plug Gap............................ Spark Plug Cleaning and Inspection.................................. General Lubrication ........................ Lubrication ................................... Nut, Bolt and Fastener Tightness ... Tightness Inspection ....................
2-16 2-17 2-17 2-17 2-18 2-18 2-18 2-20 2-20 2-21 2-21 2-22 2-22 2-23 2-23 2-24 2-24 2-24 2-25 2-25 2-25 2-25 2-25 2-25 2-26 2-26 2-27 2-27