2012 Polaris Sportsman Touring 500 HO Service Repair Manual

Page 29

MAINTENANCE Transmission Lubrication

To Change Lubricant:

The transmission lubricant level should be checked and changed in accordance with the maintenance schedule.

1. Remove transmission drain plug to drain the oil. Discard used oil properly. NOTE: The check/fill plug is a 3/16” hex.

• Be sure vehicle is level and in Park before proceeding. • Check vent hose to be sure it is routed properly and unobstructed. • Follow instructions to check/change transmission lubricant.

DRAIN PLUG

2. Clean and reinstall the drain plug. specification.

Torque to

=T

CHECK / FILL PLUG

Transmission Drain Plug Torque: 14 ft.lbs. (19 Nm)

=T Transmission Check/Fill Plug Torque: 14 ft.lbs. (19 Nm) To Check the Fluid Level:

3. Remove fill plug. 4. Add the correct amount of Polaris AGL Plus Gearcase Lubricant.

=

1. Remove check / fill plug from the left side of transmission and visually inspect the oil level. Level is correct when it reaches the bottom of the fill hole threads. NOTE: The check/fill plug is a 5/16” hex.

Transmission - Specified Lubricant: Polaris AGL Plus Gearcase Lubricant (Gallon - PN 2878069) (1qt. - PN 2878068) Capacity: 33.8 oz. (1000 ml) 5. Check for leaks. 6. Install fill plug. Torque to specification.

=T Transmission Check/Fill Plug Torque: 14 ft.lbs. (19 Nm)

2.10

9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual © Copyright 2011 Polaris Sales Inc.


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