2006 Buell P3 Blast Service Repair Manual

Page 19

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BRAKE PADS AND ROTORS BRAKE PADS

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11 1WARNING WARNING 1

Always replace brake pads in complete sets for correct and safe brake operation. Improper brake operation could result in death or serious injury. (00111a)

2

See Figure 1-9. Inspect brake pads for damage or excessive wear. Replace both pads as a set if friction material of either pad is worn to 0.1 in. (2.5 mm) or less. If this amount of wear occurs, wear grooves (2) will disappear from friction material surface. See Figure 1-10. NOTE Always replace brake pads in pairs. 0.1 in. (2.5 mm) Minimum

BRAKE ROTORS 11 1WARNING WARNING

1. 2.

Be sure that brake fluid or other lubricants do not contact brake pads or discs. Such contact can adversely affect braking ability, which could cause loss of control, resulting in death or serious injury. (00290a)

Metal backing plate Friction material Figure 1-9. Brake Pad - Side View

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Check front and rear brake rotors for minimum thickness: 1.

Measure rotor thickness. Replace if minimum thickness is less than 0.18 in. (4.5 mm).

2.

Check rotor surface. Replace if warped or badly scored.

3.

The brake rotor must be within the following specifications. If the brake rotor is suspected of being damaged, inspect rotor using the following measurements:

Lateral Movement: 0.01-0.02 in. (0.3-0.5 mm).

Radial Movement: 0.02 in. (5.1 mm).

Rotational Movement: 0.02 in. (5.1 mm).

1 2

1. 2.

Brake pad Disc Figure 1-10. Measuring Rear Brake Outer Pad

2006 Buell P3: Maintenance

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