DAEWOO DOOSAN DX85R-3 MINI CRAWLER EXCAVATOR Service Repair Manual

Page 1

Fig. 011 CYLINDER BLOCK

DX85R-3

Fig. 011 CYLINDER BLOCK Key No

Part No

Description

Qty S.C

1

150102-00563

BLOCK ASSY,CYLINDER

1

4

2.181-00317

PLUG

1

5

2.181-00306

PLUG

1

6

2.120-00135

BOLT

10

9

2.408-00056

BUSH;CAMSHAFT

1

10

2.181-00314

PLUG

8

11

S5740860

PIN;SPRING

2

12

2181-1116D3

PLUG;HEX. SOCKET

1

13

2181-1116D3

PLUG;HEX. SOCKET

1

14

2181-1116D3

PLUG;HEX. SOCKET

1

24

A408306

WASHER;THRUST

2

27

A408073

BOLT;HEAD

18

28

400603-00084

GASKET,CYLINDER HEAD

1

29

A408075

MAIN METAL SET

5

32

A408308

METAL;MAIN(0.25)

5

US

35

A408309

WASHER;THRUST(0.25)

2

OS

DX85R-3

1

Serial No

ICA

Replacable

Qty

Fig. 012 GEAR HOUSING

DX85R-3

Fig. 012 GEAR HOUSING Key No

Part No

Description

Qty S.C

1

110913-00260

CASE;GEAR

1

2

S5701041

PIN;PARALLEL

4

3

A408112

PUMP;OIL

1

14

S8000201

O-RING

1

15

S8000141

O-RING

1

16

S8000070

O-RING

1

17

2.120-00136

BOLT;PLATED M8X16

4

18

2.120-00044

BOLT M8X45

3

19

D460483

CAP;FILLER

1

20

S8000320

O-RING

1

21

D471105

PIPE

1

22

S8000320

O-RING

1

23

110514-00109

COVER,HOUSING

1

25

2.180-01236

SEAL;OIL

1

26

110508-14289

COVER ASSY

1

28

2.304-00001

COVER

1

29

2.120-00136

BOLT;PLATED M8X16

2

30

2.120-00136

BOLT;PLATED M8X16

4

31

2.120-00139

BOLT;PLATED M8X40

10

32

K9009807

BOLT;PLATED M8X70

7

DX85R-3

1

Serial No

ICA

Replacable

Qty

Fig. 013 FLYWHEEL HOUSING & OIL PAN

DX85R-3

Fig. 013 FLYWHEEL HOUSING & OIL PAN Key No

Part No

Description

Qty S.C

1

S5701041

PIN;PARALLEL

2

2

150114-00190

HOUSING,FLYWHEEL

1

3

2.430-00083

CAP;FLYWHEEL COVER

1

4

2.120-00142

BOLT;PLATED M10X35

9

5

120112-01201

BOLT

4

6

A408072

SEAL;OIL

1

7

K9002123

OIL PAN ASS'Y

1

8

2.181-00355

PLUG;DRAIN

1

10

2.180-00910

SEAL;WASHER

1

11

2.120-00143

BOLT M8X12

16

12

301308-00428

SENSOR;FLYWHEEL REV

1

13

120112-01202

BOLT

1

DX85R-3

1

Serial No

ICA

Replacable

Qty

Fig. 014 CYLINDER HEAD & BONNET

DX85R-3

Fig. 014 CYLINDER HEAD & BONNET Key No

Part No

Description

Qty S.C

1

2.430-00136

CAP;VALVE

8

2

150113-00410

HEAD ASSY,CYLINDER

1

7

430221-00856

PLUG

1

8

2.181-00308

PLUG

1

9

A409513

VALVE;SUCTION

4

10

A409514

VALVE;EXHAUST

4

11

A409515

SPRING;VALVE

8

12

D460683

RETAINER;SPRING

8

13

D460492

SEAL;VALVE STEM

4

14

401107-01341

SEAL;VALVE STEM

4

15

K9004861

COTTER

8

17

400602-00682

GASKET;INJECTOR

4

18

110943-00066

RETAINER,INJECTOR NOZZLE

4

19

K9004670

WASHER

4

20

2.120-00145

BOLT M8X35

4

21

2.310-00008

ARM ASSY,ROCKER

1

22

2.405-00172

ROCKER ARM SHAFT

1

25

A409518

SPRING

3

26

2.197-00013

SUPPORT

3

27

2.197-00014

SUPPORT

1

28

2.911-00022

ARM,ROCKER;SUCTION KIT

4

29

2.120-00694

SCREW;VALVE

4

31

2.121-00084

NUT

4

32

2.911-00021

ARM,ROCKER;EXHAUST KIT

4

33

2.120-00694

SCREW;VALVE

4

35

2.121-00084

NUT

4

36

2.115-00419

RING,SNAP

2

37

A409575

SCREW KIT

1

38

A409523

BOLT,STUD

3

39

2.120-00144

BOLT M10X65

1

40

2.121-00268

NUT

3

41

D460483

CAP;FILLER

1

42

110501-00242

BONNET ASSY

1

43

250101-00064

PLATE,BAFFLE

1

44

110508-14290

COVER,PLATE

1

45

111601-00592

SPRING,PLATE

1

DX85R-3

1

Serial No

ICA

Replacable

Qty

Key No

Part No

Description

Qty S.C

46

K9005940

BAFFLE

1

47

120705-00938

SCREW

2

48

120705-00939

SCREW

1

49

2.464-00011

BAFFLE

1

50

A408355

DIAPHRAGM;BREATHER

1

51

A408356

PLATE;CENTER

1

52

A408357

PLATE;BREATHER

1

53

A408358

SPRING;DIAPHRAGM

1

55

400602-00685

GASKET;CYL HEAD COVER

1

56

430216-00284

JOINT,HOSE

1

57

420210-01435

PIPE

1

58

301309-00129

SENSOR,PRESSURE

1

59

401002-01046

RING,O

2

60

A408359

PLUG

3

61

2.120-00496

SCREW

7

62

2.120-00496

SCREW

6

63

120112-01202

BOLT

2

64

2.132-00005

KNOB

3

65

S8000120

O-RING

3

66

S8000320

O-RING

1

67

2.197-00046

LIFTER;ENGINE

2

68

2.120-00136

BOLT;PLATED M8X16

4

69

K9006445

HARNESS;GLOW PLUG

1

70

K9006450

PLUG;GLOW

4

71

300203-00520

CONNECTER,ELECTRIC;GLOW

1

72

2.429-00068

GUIDE;VALVE

8

DX85R-3

2

Serial No

ICA

Replacable

Qty

Fig. 015 SUCTION MANIFOLD

DX85R-3

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Fig. 015 SUCTION MANIFOLD Key No

Part No

Description

Qty S.C

1

420210-01436

PIPE

1

2

K9004776

CLAMP

2

3

400617-00017

GASKET,INTAKE MANIFOLD

1

4

240203-00125

MANIFOLD ASSY,INTAKE

1

5

240203-00126

MANIFOLD,AIR INTAKE

1

6

301308-00431

SENSOR;AIR TEMP

1

7

2.317-00034

STUD

2

8

2.120-00044

BOLT M8X45

1

9

2.120-00148

BOLT;PLATED M8X55

4

10

400602-00676

GASKET;COLLECTOR

1

11

100801-00104

COLLECTOR ASSY

1

12

2.317-00019

STUD

1

13

301308-00430

SENSOR;AIR TEMP

1

14

401002-01047

RING,O

1

15

100801-00103

COLLECTOR

1

16

110951-01011

SPACER;EGR VALVE

1

17

400602-00681

GASKET;EGR

1

18

430216-00287

JOINT,HOSE

1

19

430216-00286

JOINT,HOSE

1

20

2.180-00912

SEAL;WASHER

2

21

2.120-00145

BOLT M8X35

4

22

2.317-00034

STUD

2

23

D460768

NUT

1

24

K9006166

BOLT M 8X 75

1

25

K9005947

BOLT

2

26

120117-00159

BOLT,STUD

2

27

2.121-00267

NUT

2

28

430206-00008

BEND;INLET

1

29

160601-00907

BODY,THROTTLE;INTAKE

1

30

400602-00684

GASKET;THROTTLE

2

31

2.120-00150

BOLT M6X20

2

32

2.120-00031

BOLT M 6X 40 PLATED

4

33

120112-01203

BOLT

2

DX85R-3

1

Serial No

ICA

Replacable

Qty

Fig. 016 EXHAUST MANIFOLD

DX85R-3

Fig. 016 EXHAUST MANIFOLD Key No

Part No

Description

Qty S.C

1

240102-00266

MANIFOLD,EXHAUST

1

2

400610-00033

GASKET,EXHAUST MANIFOLD

1

3

120112-01209

BOLT,FLANGE;M10X95

6

4

120117-00160

BOLT,STUD

2

5

301308-00433

SENSOR;EXH TEMP

1

6

110902-00214

BAND,CLIP

2

7

2.121-00268

NUT

2

8

420210-01443

PIPE;EXH PRESSURE

1

9

120112-01211

BOLT;PIPE JOINT

1

10

420108-00901

HOSE ASSY;EXH

1

12

120402-00402

CLIP,HOSE

2

13

K9006161

GASKET

2

14

2.120-00136

BOLT;PLATED M8X16

2

15

400202-00132

COOLER,EGR

1

16

400602-00678

GASKET;EGR COOLER

2

17

120112-01208

BOLT,FLANGE;M10X40

1

18

120112-01204

BOLT

2

19

430206-00006

BEND ASSY;EGR OUT

1

20

430206-00007

BEND;EGR OUT

1

21

K9006075

BOLT;STUD M8X20

2

22

2.120-00137

BOLT M8X20

2

23

400602-00675

GASKET

1

24

420210-01444

PIPE;EXHAUST

1

25

120112-01208

BOLT,FLANGE;M10X40

4

26

120112-01205

BOLT

2

27

2.120-00147

BOLT M8X22

4

28

301308-00432

SENSOR;EGR GAS TEMP

1

29

420210-01437

PIPE ASSY;EGR

1

30

K9006087

GASKET;EGR PIPE

1

31

2.120-00153

BOLT,HEX

2

32

2.121-00267

NUT

2

33

410116-00690

VALVE,EGR

1

34

400602-00679

GASKET;EGR

1

35

400602-00680

GASKET

1

36

120112-01206

BOLT

4

37

2.182-00021

SILENCER INTAKE

1

DX85R-3

1

Serial No

ICA

Replacable

Qty

Fig. 017 DPF MUFFLER

DX85R-3

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