Section 3
Routine Maintenance
Section 3
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Contents
Page No.
* Fluids, Capacities and Lubricants Except North America North America Lubricants Health and Safety
1-3
Fuel System
2-1
Service Schedules
3-1
Loader Arm Safety Strut
4-1
Greasing
5-1
Body and Framework Oiling Control Levers Checking Slew Oil Level Oiling Door Hinges Checking Seat Belt Condition and Security
6-1 6-1 6-1 6-1
Electrical System Battery Safety Checking the Electrolyte Level Changing Light Bulbs
7-1 7-1 7-2
Hydraulic System Checking the Fluid Level Changing the Filter
8-1 8-1
Transmission Drive Chain Lubrication - Checking the Oil Levels - Adjusting the Tension Tyres and Wheels - Inflating the Tyres - Replacing Segments of Optional Non-Inflatable Tyres - Checking the Wheel Bolt Torques - Tyre Table
9-1 9-1 9-2 9-3 9-3 9-3 9-3 9-3
Engine Air Filter - Changing the Elements Checking the Oil Level - XUD engine Changing the Oil and Filter - XUD engine Checking the Oil Level - 100 series engine up to machine no. 807552 Changing the Oil and Filter - 100 series engine up to machine no. 807552 Checking the Oil Level - 400 series engine from machine no. 807553 Changing the Oil and Filter - 400 series engine from machine no. 807553 Renewing the Engine Breather from machine no. 807553 Draining the Fuel Filter - XUD engine Changing the Fuel Filter Element - XUD engine Draining the Fuel Filter - 100 and 400 series engines Changing the Fuel Filter Element - 100 and 400 series engines Cooling System - Cleaning the Coolant Radiator - Coolant Mixtures - Checking the Coolant Level - XUD engine - Changing the Coolant - XUD engine - Checking the Coolant Level - 100 and 400 series engines - Changing the Coolant - 100 and 400 series engines Checking Alternator Belt Tension Adjusting the Alternator Belt Fitting a New Alternator Belt 9803/8550
1-1 1-2
10 - 1 10 - 2 10 - 2 10 - 4 10 - 4 10 - 5A 10 - 5B 10 - 5B 10 - 6 10 - 6 10 - 7 10 - 7 10 - 8 10 - 8 10 - 8 10 - 9 10 - 9 10 - 10 10 - 10 10 - 11 10 - 11 10 - 11 Issue 5*