EDITION: OCTOBER 1999 REVISION: OCTOBER 1999 PUBLICATION NO. SM0E-1F33U1
QUICK REFERENCE INDEX
All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan Motor Company Ltd., Tokyo, Japan.
FOREWORD This manual contains maintenance and repair procedures for the 2000 INFINITI Q45. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by INFINITI must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
INCH TO METRIC CONVERSION TABLE
METRIC TO INCH CONVERSION TABLE
(Rounded-off for automotive inches mm .100 2.54 .110 2.79 .120 3.05 .130 3.30 .140 3.56 .150 3.81 .160 4.06 .170 4.32 .180 4.57 .190 4.83 .200 5.08 .210 5.33 .220 5.59 .230 5.84 .240 6.10 .250 6.35 .260 6.60 .270 6.86 .280 7.11 .290 7.37 .300 7.62 .310 7.87 .320 8.13 .330 8.38 .340 8.64 .350 8.89 .360 9.14 .370 9.40 .380 9.65 .390 9.91 .400 10.16 .410 10.41 .420 10.67 .430 10.92 .440 11.18 .450 11.43 .460 11.68 .470 11.94 .480 12.19 .490 12.45 .500 12.70 .510 12.95 .520 13.21 .530 13.46 .540 13.72 .550 13.97 .560 14.22 .570 14.48 .580 14.73 .590 14.99 .600 15.24
(Rounded-off for automotive use) mm inches mm 1 .0394 51 2 .079 52 3 .118 53 4 .157 54 5 .197 55 6 .236 56 7 .276 57 8 .315 58 9 .354 59 10 .394 60 11 .433 61 12 .472 62 13 .512 63 14 .551 64 15 .591 65 16 .630 66 17 .669 67 18 .709 68 19 .748 69 20 .787 70 21 .827 71 22 .866 72 23 .906 73 24 .945 74 25 .984 75 26 1.024 76 27 1.063 77 28 1.102 78 29 1.142 79 30 1.181 80 31 1.220 81 32 1.260 82 33 1.299 83 34 1.339 84 35 1.378 85 36 1.417 86 37 1.457 87 38 1.496 88 39 1.535 89 40 1.575 90 41 1.614 91 42 1.654 92 43 1.693 93 44 1.732 94 45 1.772 95 46 1.811 96 47 1.850 97 48 1.890 98 49 1.929 99 50 1.969 100
use) inches .610 .620 .630 .640 .650 .660 .670 .680 .690 .700 .710 .720 .730 .740 .750 .760 .770 .780 .790 .800 .810 .820 .830 .840 .850 .860 .870 .880 .890 .900 .910 .920 .930 .940 .950 .960 .970 .980 .990 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000 9.000 10.000 20.000
mm 15.49 15.75 16.00 16.26 16.51 16.76 17.02 17.27 17.53 17.78 18.03 18.29 18.54 18.80 19.05 19.30 19.56 19.81 20.07 20.32 20.57 20.83 21.08 21.34 21.59 21.84 22.10 22.35 22.61 22.86 23.11 23.37 23.62 23.88 24.13 24.38 24.64 24.89 25.15 25.40 50.80 76.20 101.60 127.00 152.40 177.80 203.20 228.60 254.00 508.00
inches 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.031 3.071 3.110 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898 3.937
Attachment No.7
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II) The following is the information specified in Mode 6 of SAE J1979. The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the maximum or minimum value and is compared with the test value being monitored. Items for which these data (test value and test limit) are displayed are the same as SRT code items. These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be displayed on the GST screen. : Applicable ･: Not applicable
SRT item
Self-diagnostic test item
DTC
CATALYST
Three way catalyst function (Bank 1) Three way catalyst function (Bank 2)
P0420 P0430 P0440 P1440 P1447 P0133 P0131 P0130 P0132 P0134 P0153 P0151 P0150 P0152 P0154 P0139 P0137 P0140 P0138 P0159 P0157 P0160 P0158 P0135 P0135 P0155 P0155 P0141 P0141 P0161 P0161 P0400 P0400 P0400 P0400 P1402 P0402 P0402
EVAP SYSTEM
EVAP control system (Small leak) EVAP control system purge flow monitoring Heated oxygen sensor 1(Bank 1)
Heated oxygen sensor 1(Bank 2) HO2S Heated oxygen sensor 2(Bank 1)
Heated oxygen sensor 2(Bank 2) Heated oxygen sensor 1 heater(Bank 1) Heated oxygen sensor 2 heater(Bank 2) HO2S HTR Heated oxygen sensor 2 heater(Bank 1) Heated oxygen sensor 2 heater(Bank 2)
EGR function EGR SYSTEM EGRC-BPT valve function
Test value (GST display) TID CID 01H 03H 05H 05H 06H 09H 0AH 0BH 0CH 0DH 11H 12H 13H 14H 15H 19H 1AH 1BH 1CH 21H 22H 23H 24H 29H 2AH 2BH 2CH 2DH 2EH 2FH 30H 31H 32H 33H 34H 35H 36H 37H
01H 02H 03H 03H 83H 04H 84H 04H 04H 04H 05H 85H 05H 05H 05H 86H 86H 06H 06H 87H 87H 07H 07H 08H 88H 09H 89H 0AH 8AH 0BH 8BH 8CH 8CH 8CH 8CH 0CH 0CH 8CH
Te s t limit
Application
Unit
Max. Max. Max. Max. Min. Max. Min. Max. Max. Max. Max. Min. Max. Max. Max. Min. Min. Max. Max. Min. Min. Max. Max. Max. Min. Max. Min. Max. Min. Max. Min. Min. Min. Min. Min. Max. Max. Min.
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
mV ms mV mV mV s ms mV mV mV s mV/500ms mV mV mV mV/500ms mV mV mV mV mV mV mV mV mV mV mV ℃ ℃ ℃ ℃ ℃ -
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GENERAL INFORMATION SECTION
GI
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CONTENTS PRECAUTIONS ...............................................................2 Precautions for Supplemental Restraint System (SRS) ″AIR BAG″ and ″SEAT BELT PRE-TENSIONER″ ......................................................2 Precautions for IVIS (Infiniti Vehicle Immobiliser System - NATS)...........................................................2 Precautions for INFINITI Communicator (IVCS) .........3 General Precautions ....................................................3 Precautions for Multiport Fuel Injection System or Engine Control System ...........................................5 Precautions for Three Way Catalyst............................5 Precautions for Engine Oils.........................................6 Precautions for Fuel ....................................................7 Precautions for Air Conditioning ..................................7 HOW TO USE THIS MANUAL........................................8 HOW TO READ WIRING DIAGRAMS..........................10 Sample/Wiring Diagram - EXAMPL - ........................10 Description .................................................................12 HOW TO CHECK TERMINAL.......................................20 Connector and Terminal Pin Kit.................................20 How to Probe Connectors .........................................20 How to Check Enlarged Contact Spring of Terminal .....................................................................21 Waterproof Connector Inspection ..............................22 Terminal Lock Inspection ...........................................22 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR
AN ELECTRICAL INCIDENT ........................................23 Work Flow..................................................................23 Incident Simulation Tests...........................................24 Circuit Inspection .......................................................27 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES ..................................................................33 How to Follow This Flow Chart .................................34 CONSULT-II CHECKING SYSTEM ...............................36 Function and System Application ..............................36 Nickel Metal Hydride Battery Replacement...............37 Checking Equipment..................................................37 CONSULT-II Data Link Connector (DLC) Circuit ......37 IDENTIFICATION INFORMATION.................................38 Model Variation ..........................................................38 Identification Number.................................................39 Dimensions ................................................................40 Wheels and Tires.......................................................40 LIFTING POINTS AND TOW TRUCK TOWING...........41 Preparation ................................................................41 Board-on Lift ..............................................................41 Garage Jack and Safety Stand .................................42 2-pole Lift ...................................................................43 Tow Truck Towing ......................................................43 TIGHTENING TORQUE OF STANDARD BOLTS ........45 SAE J1930 TERMINOLOGY LIST ................................46 SAE J1930 Terminology List .....................................46
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PRECAUTIONS Observe the following precautions to ensure safe and proper servicing.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
SGI646
The Supplemental Restraint System “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a seat belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable. In addition to the supplemental air bag modules for a frontal collision, the supplemental side air bag used along with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side collision. The supplemental side air bag consists of air bag modules (located in the outer side of front seats), satellite sensor, diagnosis sensor unit (one of components of supplemental air bags for a frontal collision), wiring harness, warning lamp (one of components of supplemental air bags for a frontal collision). Information necessary to service the system safely is included in the RS section in this Service Manual. WARNING: I To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized INFINITI dealer. I Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. I Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses (except “SEAT BELT PRE-TENSIONER” connector) can be identified with yellow harness connector (and with yellow harness protector or yellow insulation tape before the harness connectors).
Precautions for IVIS (Infiniti Vehicle Immobiliser System — NATS) NATS (Nissan Anti-Theft System) NATS will immobilize the engine if someone tries to start it without the registered key of NATS. Both of the originally supplied ignition key IDs have been NATS registered.
GI-2
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PRECAUTIONS Precautions for IVIS (Infiniti Vehicle Immobiliser System — NATS) (Cont’d) The security indicator is located on the instrument panel. The indicator blinks when the ignition switch is in “OFF” or “ACC” position. Therefore, NATS warns outsiders that the vehicle is equipped with the anti-theft system. I When NATS detects trouble, the security indicator lamp lights up while ignition switch is in “ON” position. This lighting up indicates that the anti-theft is not functioning, so prompt service is required. I When servicing NATS (trouble diagnoses, system initialisation and additional registration of other NATS ignition key IDs), CONSULT-II hardware and CONSULT-II NATS software is necessary. Regarding the procedures of NATS initialisation and NATS ignition key ID registration, refer to CONSULT-II operation manual, NATS. Therefore, CONSULT-II NATS software (program card and operation manual) must be kept strictly confidential to maintain the integrity of the anti-theft function. I When servicing NATS (trouble diagnoses, system initialisation and additional registration of other NATS ignition key IDs), it may be necessary to re-register original key identification. Therefore, be sure to receive all keys from vehicle owner. A maximum of five key IDs can be registered into NATS. I When failing to start the engine first time using the key of NATS, restart as follows. (1) Leave the ignition key in “ON” position for approximately 5 seconds. (2) Turn ignition key to “OFF” or “LOCK” position and wait approximately 5 seconds. (3) Repeat step 1 and 2 again. (4) Restart the engine while keeping the key separate from any others on key-chain.
Precautions for INFINITI Communicator (IVCS) The purpose of INFINITI Communicator is to increase security for the vehicle owner by providing a convenient way to contact the most appropriate emergency assistance provider during an emergency. Improper operation of the system may result in a police response. The theft warning system also activates INFINITI Communicator. For details, refer to INFINITI Communicator (IVCS) in the EL section.
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General Precautions I
Do not operate the engine for an extended period of time without proper exhaust ventilation. Keep the work area well ventilated and free of any inflammable materials. Special care should be taken when handling any inflammable or poisonous materials, such as gasoline, refrigerant gas, etc. When working in a pit or other enclosed area, be sure to properly ventilate the area before working with hazardous materials. Do not smoke while working on the vehicle.
SGI285
GI-3
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PRECAUTIONS General Precautions (Cont’d) I
I
Before jacking up the vehicle, apply wheel chocks or other tire blocks to the wheels to prevent the vehicle from moving. After jacking up the vehicle, support the vehicle weight with safety stands at the points designated for proper lifting and towing before working on the vehicle. These operations should be done on a level surface. When removing a heavy component such as the engine or transaxle/transmission, be careful not to lose your balance and drop them. Also, do not allow them to strike adjacent parts, especially the brake tubes and master cylinder.
SGI231
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Before starting repairs which do not require battery power: Turn off ignition switch. Disconnect the negative battery terminal.
I
To prevent serious burns: Avoid contact with hot metal parts. Do not remove the radiator cap when the engine is hot.
I
Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers. Take caution that keys, buckles or buttons do not scratch paint.
I
Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly. Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new ones. Replace inner and outer races of tapered roller bearings and needle bearings as a set. Arrange the disassembled parts in accordance with their assembled locations and sequence. Do not touch the terminals of electrical components which use microcomputers (such as ECMs). Static electricity may damage internal electronic components.
SEF289H
SGI233
SGI234
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GI-4
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PRECAUTIONS General Precautions (Cont’d) I
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection. I Use only the lubricants specified in this manual. I Use approved bonding agent, sealants or their equivalents when required. I Use tools and recommended special tools where specified for safe and efficient service repairs. I When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks. I Dispose of drained oil or the solvent used for cleaning parts in an appropriate manner. I Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically. Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire. WARNING: To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness connectors which are related to the engine control system and TCM (Transmission Control Module) system. The connectors should be disconnected only when working according to the WORK FLOW of TROUBLE DIAGNOSES in EC and AT sections.
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Precautions for Multiport Fuel Injection System PD or Engine Control System I
I I SGI787
Before connecting or disconnecting any harness connector for the multiport fuel injection system or ECM. Turn ignition switch to “OFF” position. Disconnect negative battery terminal. Otherwise, there may be damage to ECM. Before disconnecting pressurized fuel line from fuel pump to injectors, be sure to release fuel pressure. Be careful not to jar components such as ECM and mass air flow sensor.
Precautions for Three Way Catalyst If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To prevent this, follow the instructions below: I Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst. I When checking for ignition spark or measuring engine compression, make tests quickly and only when necessary. I Do not run engine when the fuel tank level is low, otherwise the engine may misfire causing damage to the catalyst. Do not place the vehicle on inflammable material. Keep inflammable material off the exhaust pipe and the three way catalyst.
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GI-5
PRECAUTIONS Precautions for Engine Oils Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS I I I I I I I I I I I I
Avoid prolonged and repeated contact with oils, particularly used engine oils. Wear protective clothing, including impervious gloves where practicable. Do not put oily rags in pockets. Avoid contaminating clothes, particularly underpants, with oil. Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regularly. First Aid treatment should be obtained immediately for open cuts and wounds. Use barrier creams, applying them before each work period, to help the removal of oil from the skin. Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Preparations containing lanolin replace the natural skin oils which have been removed. Do not use gasoline, kerosine, diesel fuel, gas oil, thinners or solvents for cleaning skin. If skin disorders develop, obtain medical advice without delay. Where practicable, degrease components prior to handling. Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face shields; in addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS Burning used engine oil in small space heaters or boilers can be recommended only for units of approved design. The heating system must meet the requirements of HM Inspectorate of Pollution for small burners of less than 0.4 MW. If in doubt check with the appropriate local authority and/or manufacturer of the approved appliance. Dispose of used oil and used oil filters through authorized waste disposal contractors to licensed waste disposal sites, or to the waste oil reclamation trade. If in doubt, contact the local authority for advice on disposal facilities. It is illegal to pour used oil on to the ground, down sewers or drains, or into water courses. The regulations concerning the pollution vary between regions.
GI-6
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PRECAUTIONS Precautions for Fuel In order to maintain engine and exhaust system durability and performance, unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-Knock Index) number (Research octane number 96) must be used. If premium gasoline is not available, unleaded regular gasoline with an octane rating of 87 AKI number (Research octane number 91) may be temporarily used, but only under the following precautions: I Have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium gasoline as soon as possible. I Avoid full throttle driving and abrupt acceleration CAUTION: Use unleaded fuel only. Under no circumstances should leaded gasoline be used. It will damage your three way catalyst and increase dangerous emissions from your vehicle exhaust. Using a fuel other than that specified could adversely affect the emission control devices and systems, and could also affect warranty coverage.
Precautions for Air Conditioning Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to HA section (“HFC134a (R-134a) Service Procedure”, “SERVICE PROCEDURES”) for specific instructions.
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GI-7
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HOW TO USE THIS MANUAL I I I I I I
ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and page you are searching for. A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section’s black tab. THE CONTENTS are listed on the first page of each section. THE TITLE is indicated on the upper portion of each page and shows the part or system. THE PAGE NUMBER of each section consists of two letters which designate the particular section and a number (e.g. “BR-5”). THE LARGE ILLUSTRATIONS are exploded views (See below) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG.
SBR364AC
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THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.
GI-8