2010 NISSAN TITAN Service Repair Manual by 16311045

QUICK REFERENCE INDEX Edition: August 2009 A GENERAL INFORMATION Revision: August 2009 Publication No. SM0E-1A60U0 B ENGINE

C HYBRID

D TRANSMISSION & DRIVELINE

E SUSPENSION

F BRAKES

G STEERING H RESTRAINTS

VENTILATION, HEATER & AIR CONDITIONER

J BODY INTERIOR

K BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

L DRIVER CONTROLS

All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission of Nissan North America, Inc.

M ELECTRICAL & POWER CONTROL

N DRIVER INFORMATION & MULTIMEDIA

O CRUISE CONTROL P MAINTENANCE

GI EM LU CO EC FL EX STR ACC HBC HBB HBR TM DLN FAX RAX FSU RSU SCS WT BR PB BRC ST STC SB SBC SR SRC VTL HA HAC INT IP SE ADP AP DLK SEC GW PWC RF EXT BRM MIR EXL INL WW DEF HRN PWO BCS LAN PCS CHG PG MWI WCS SN AV CCS MA

General Information Engine Mechanical Engine Lubrication System Engine Cooling System Engine Control System Fuel System Exhaust System Starting System Accelerator Control System Hybrid Control System Hybrid Battery System Hybrid Brake System Transaxle & Transmission Driveline Front Axle Rear Axle Front Suspension Rear Suspension Suspension Control System Road Wheels & Tires Brake System Parking Brake System Brake Control System Steering System Steering Control System Seat Belt Seat Belt Control System SRS Airbag SRS Airbag Control System Ventilation System Heater & Air Conditioning System Heater & Air Conditioning Control System Interior Instrument Panel Seat Automatic Drive Postioner Adjustable Pedal Door & Lock Security Control System Glass & Window System Power Window Control System Roof Exterior Body Repair Manual Mirrors Exterior Lighting System Interior Lighting System Wiper & Washer Defogger Horn Power Outlet Body Control System LAN System Power Control System Charging System Power Supply, Ground & Circuit Elements Meter, Warning Lamp & Indicator Warning Chime System Sonar System Audio, Visual & Navigation System Cruise Control System Maintenance

A B C D E F G H I J K L M N O P

This manual contains maintenance and repair procedure for the 2010 NISSAN TITAN. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.

IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicleâ&#x20AC;&#x2122;s safety will be jeopardized by the service method selected.

QUICK REFERENCE INDEX: TITAN 2010

QUICK REFERENCE CHART: TITAN Sngine Tune-up Data

INFOID:0000000005774569

GENERAL SPECIFICATIONS Cylinder arrangement 3

V-8 3

5,552 (338.80)

Displacement cm (in ) Bore and stroke

mm (in)

98 x 92 (3.86 x 3.62)

Valve arrangement

DOHC

Firing order

1-8-7-3-6-5-4-2

Number of piston rings

Compression

Oil

Number of main bearings

Compression ratio

9.8:1

Compression pressure kPa (kg/cm2, psi)/rpm

Standard

1,520 (15.5, 220)/200

Minimum

1,324 (13.5, 192)/200

Differential limit between cylinders

98 (1.0, 14)/200

Cylinder number

SEM957C

Valve timing

PBIC0187E

Unit: degree a

244°

232°

-8°

60°

10°

54°

DRIVE BELTS Tension of drive belts

SPARK PLUG

Auto adjustment by auto tensioner

QUICK REFERENCE INDEX: TITAN 2010 Unit: mm (in)

Make

NGK

Model

Standard model

FFV model

Standard type*

DILFR5A-11

DILFR5A-11D

Gap (Nominal)

1.1 (0.043)

*: Always check with the Parts Department for the latest parts information

Front Wheel Alignment (Unladen*1)

INFOID:0000000005774568

Drive type

Camber *6 Degree minute (decimal degree)

2WD

4WD

Minimum

-0° 57′ (-0.95°)

-0° 27′ (-0.45°)

Nominal

-0° 12′ (-0.20°)

0° 18′ (0.30°)

0° 33′ (0.55°)

1° 03′ (1.05°)

0° 45′ (0.75°) or less

Minimum

2° 15′ (2.25°)

1° 27′ (1.45°)

Nominal

3° 0′ (3.00°)

2° 12′ (2.20°)

Maximum

3° 45′ (3.75°)

2° 57′ (2.95°)

0° 45′ (0.75°) or less

13° 33′ (13.55°)

13° 0′ (13.00°)

Minimum

1.8 mm (0.07 in)

Nominal

2.8 mm (0.11 in)

Maximum

3.8 mm (0.15 in)

Minimum

0° 3′ (0.05°)

Nominal

0° 5′ (0.08°)

Maximum

0° 7′ (0.12°)

Maximum Cross camber

Caster *6 Degree minute (decimal degree)

Cross caster Kingpin inclination (reference only) Degree minute (decimal degree)

SFA234AC

Distance (A − B) Total toe-in Angle (left or right) Degree minute (decimal degree)

Wheel turning angle (full turn)

0° 7′ (0.12°)

Inside Degree minute (decimal degree)

34° 30′ – 38° 30′ (34.50° – 38.50°)

34° 56′ – 38° 56′ *4 (34.93° – 38.93°)

Outside Degree minute (decimal degree)

30° 58′ – 34° 58′ *3 (30.97° – 34.97°)

31° 01′ – 35° 01′ *5 (31.02° – 35.02°)

*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *2: Target value 37° 30′ (37.50°) *3: Target value 33° 58′ (33.97°) *4: Target value 37° 56′ (37.93°) *5: Target value 34° 01′ (34.02°) *6: Some vehicles may be equipped with straight (non-adjustable) lower link bolts and washers. In order to adjust camber and caster on these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers.

QUICK REFERENCE INDEX: TITAN 2010

General Specification (Rear)

INFOID:0000000005774566

Suspension type

Rigid axle with semi-elliptic leaf spring

Shock absorber type

Double-acting hydraulic

Wheelarch Height (Unladen*1)

INFOID:0000000005774567

Unit: mm (in)

LEIA0085E

Drive type

2WD

Wheel base

Short

Rear wheel arch height (Hr)

Long

4WD*3

Short

Long

Short

Long

King Cab

Crew Cab

King Cab

Crew Cab

King Cab

Crew Cab

King Cab

Crew Cab

King Cab

Crew Cab

King Cab

Crew Cab

P265/ 70R18

912 (35.91)

914 (35.98)

912 (35.91)

914 (35.98)

949 (37.36)

951 (37.44)

949 (37.36)

951 (37.44)

949 (37.36)

951 (37.44)

949 (37.36)

951 (37.44)

P275/ 70R18

922 (36.30)

925 (36.42)

922 (36.30)

925 (36.42)

960 (37.80)

962 (37.87)

959 (37.76)

962 (37.87)

960 (37.80)

962 (37.87)

959 (37.76)

962 (37.87)

P275/ 60R20

917 (36.10)

919 (36.18)

917 (36.10)

920 (36.22)

955 (37.60)

957 (37.68)

954 (37.56)

957 (37.68)

955 (37.60)

957 (37.68)

954 (37.56)

957 (37.68)

P265/ 70R18

952 (37.48)

954 (37.56)

950 (37.40)

951 (37.44)

991 (39.02)

994 (39.13)

989 (38.94)

991 (39.02)

993 (39.09)

989 (38.94)

991 (39.02)

P275/ 70R18

962 (37.87)

965 (37.99)

960 (37.80)

962 (37.87)

1002 (39.45)

1004 (39.53)

1000 (39.37)

1002 (39.45)

1001 (39.41)

1004 (39.53)

1000 (39.37)

1002 (39.45)

P275/ 60R20

957 (37.68)

959 (37.76)

955 (37.60)

956 (37.64)

996 (39.21)

999 (39.33)

995 (39.17)

996 (39.21)

998 (39.29)

995 (39.17)

996 (39.21)

Body

Front wheel arch height (Hf)

4WD*2

*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *2: Without tow package. *3: With tow package.

Brake Specifications

INFOID:0000000005774564

Unit: mm (in)

Front brake

Brake model Rotor outer diameter × thickness

Rear brake

Pad Length × width × thickness

151.6 × 56.5 × 12.0 (5.97 × 2.22 × 0.472)

Cylinder bore diameter (each)

50.8 (2.00)

Brake model Rotor outer diameter × thickness Pad Length × width × thickness Cylinder bore diameter

Control valve

AD41VA 350 × 30 (13.78 × 1.181)

Valve model

AD14VE 320 × 14 (12.6 × 0.551) 83.0 × 33.0 × 12.0 (3.268 × 1.299 × 0.472) 48 (1.89) Electric brake force distribution

QUICK REFERENCE INDEX: TITAN 2010 Brake booster

Booster model

C215T

Diaphragm diameter

215 (8.46)

Brake Pedal

INFOID:0000000005774565

STANDARD PEDAL Unit: mm (in)

AWFIA0557ZZ

Brake pedal height (H) Depressed pedal height (S) Clearance between brake pedal bracket and the threaded end of stop lamp switch and ASCD cancel switch (C1 and C2)

ADJUSTABLE PEDAL

182.3 − 192.3 (7.18 − 7.57) 152.3 (6.00) 0.74 − 1.96 (0.029 − 0.077)

QUICK REFERENCE INDEX: TITAN 2010 Unit: mm (in)

ALFIA0149ZZ

Pedal free height (H) with pedal in forward most position Pedal travel (T)

182.3 - 192.3 (7.18 - 7.57) 153.3 (6.04)

Stop lamp switch and ASCD cancel switch threaded end to brake pedal bracket gap

0.74 - 1.96 (0.029 - 0.077)

CAUTION: When equipped with adjustable pedal, the pedal must be in the forward most position (closest to the floor) for pedal height adjustment.

Front Disc Brake

INFOID:0000000005774562

Unit: mm (in)

Brake model Brake pad

Disc rotor

AD41VA Standard thickness (new)

12.0 (0.472)

Repair limit thickness

1.0 (0.039)

Standard thickness (new)

30.0 (1.181)

Wear limit Maximum uneven wear (measured at 8 positions) Runout limit (with it attached to the vehicle)

28 (1.102) 0.015 (0.0006) 0.03 (0.001)

Rear Disc Brake

INFOID:0000000005774563

Unit: mm (in)

Brake model Brake pad

Disc rotor

AD14VE Standard thickness (new)

12.0 (0.472)

Repair limit thickness

1.0 (0.039)

Standard thickness (new)

14.0 (0.551)

Wear limit Maximum uneven wear (measured at 8 positions) Runout limit (with it attached to the vehicle)

12.5 (0.492) 0.015 (0.0006) 0.05 (0.002)

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QUICK REFERENCE INDEX: TITAN 2010

Fluids and Lubricants

INFOID:0000000005774561

Capacity (Approximate)

Description

Metric

US measure

Imp measure

Short wheelbase

105.8

28 gal

23 1/4 gal

Long wheelbase

140

37 gal

30 3/4 gal

With oil filter change

6.5

6 7/8 qt

5 3/4 qt

Without oil filter change

6.2

6 1/2 qt

5 1/2 qt

7.6

8 qt

6 3/4 qt

12.2

12 1/8 qt

10 3/4 qtl

Automatic transmission fluid (ATF)

10.6

11 1/4 qt

9 3/8 qt

Rear differential gear oil

2.01

4 1/4 pt

3 1/2 pt

Transfer fluid

2.0

2 1/8 qt

1 3/4 qt

Front differential gear oil

1.6

3 3/8 pt

2 7/8 pt

Power steering fluid (PSF)

1.0

1 1/8 qt

7/8 qt

Fuel

Engine oil Drain and refill

Dry engine (engine overhaul) Cooling system

With reservoir at MAX level

Brake fluid

—

Multi-purpose grease

—

Brake grease

—

4 3/4 qt

4 qt

1.54 ± 0.11 lb

6.8 fl oz

7.0 fl oz

Windshield washer fluid Air conditioning system refrigerant Air conditioning system oil

4.5 0.70 ± 0.05 kg 200 m

GENERAL INFORMATION

SECTION

GENERAL INFORMATION

CONTENTS HOW TO USE THIS MANUAL ...................... 2

PRECAUTION .............................................. 25

HOW TO USE THIS MANUAL ............................ 2

PRECAUTIONS ................................................. 25

Description ................................................................ 2 Terms ........................................................................ 2 Units .......................................................................... 2 Contents .................................................................... 2 Relation between Illustrations and Descriptions ...... 3 Components .............................................................. 3

Description ...............................................................25 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .................................................................25 Procedures without Cowl Top Cover .......................25 General Precautions ................................................26 Three Way Catalyst .................................................27 Precaution for Fuel (Unleaded Regular Gasoline Recommended) .......................................................27 Multiport Fuel Injection System or Engine Control System .....................................................................28 Hoses ......................................................................28 Engine Oils ..............................................................29 Air Conditioning .......................................................29

HOW TO FOLLOW TROUBLE DIAGNOSES ..... 5 Description ................................................................ 5 How to Follow Test Groups in Trouble Diagnosis...... 5 Key to Symbols Signifying Measurements or Procedures ..................................................................... 6

HOW TO READ WIRING DIAGRAMS ................ 8 Connector symbols ................................................... 8 Sample/wiring diagram -example- ............................. 9 Description .............................................................. 10

Pantograph Jack ......................................................30 Garage Jack and Safety Stand ................................30 2-Pole Lift ................................................................30

Abbreviation List ...................................................... 12

TOW TRUCK TOWING ..................................... 32

Recommended Chemical Products and Sealants.... 14

SERVICE INFORMATION FOR ELECTRICAL INCIDENT .......................................................... 34 Work Flow ................................................................34 Control Units and Electrical Parts ............................34 How to Check Terminal ...........................................35 Intermittent Incident .................................................38 Circuit Inspection .....................................................41

FEATURES OF NEW MODEL ..................... 19

Revision: August 2009

BASIC INSPECTION ................................... 34

SAE J1930 Terminology List ................................... 15

Model Variation ....................................................... 19 Identification Number .............................................. 21 Dimensions ............................................................. 22 Wheels & Tires ........................................................ 23

TERMINOLOGY .................................................15

IDENTIFICATION INFORMATION .....................19

Tow Truck Towing ...................................................32 Vehicle Recovery (Freeing a stuck vehicle) ............33

Tightening Torque Table ......................................... 13

RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ................................................14

LIFTING POINT ................................................. 30

ABBREVIATIONS ..............................................12 TIGHTENING TORQUE OF STANDARD BOLTS ................................................................13

CONSULT-III CHECKING SYSTEM ................. 46

GI-1

Description ...............................................................46 Function and System Application ............................46 CONSULT-III Data Link Connector (DLC) Circuit....46 Wiring Diagram ........................................................48 2010 Titan

HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >

HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL Description

INFOID:0000000005386083

This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.

Terms

INFOID:0000000005386084

• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. Standard value: Tolerance at inspection and adjustment. Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjustment.

Units

INFOID:0000000005386085

• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque. “Example” Range Outer Socket Lock Nut

: 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)

Standard Drive Shaft Installation Bolt

: 44.3 N·m (4.5 kg-m, 33 ft-lb)

Contents

INFOID:0000000005386086

• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. • THE CONTENTS are listed on the first page of each section. • THE TITLE is indicated on the upper portion of each page and shows the part or system. • THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”). • THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary.

Revision: August 2009

GI-2

2010 Titan

HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >

Relation between Illustrations and Descriptions

INFOID:0000000005386087

The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures. B

J SAIA0519E

Components

INFOID:0000000005386088

â&#x20AC;˘ THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG. Always check with the PARTS DEPARTMENT for the latest parts information. Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.

Revision: August 2009

GI-3

2010 Titan

HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >

SFIA2959E

Union bolt

Copper washer

Brake hose

Cap

Bleed valve

Sliding pin bolt

Piston seal

Piston

Piston boot

10. Cylinder body

11.

Sliding pin

12. Torque member mounting bolt

13. Washer

14. Sliding pin boot

15. Bushing

16. Torque member

17. Inner shim cover

18. Inner shim

19. Inner pad

20. Pad retainer

21. Pad wear sensor

22. Outer pad

23. Outer shim

24. Outer shim cover

1: PBC (Poly Butyl Cuprysil) grease or silicone-based grease

2: Rubber grease

: Brake fluid

Refer to GI section for additional symbol definitions.

SYMBOLS

SAIA0749E

Revision: August 2009

GI-4

2010 Titan