Master Cover 280 2Hits
10/8/03
10:39 PM
Page 1
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SPECIFICATIONS GENERAL MAINTENANCE CLUTCHING FUEL DELIVERY FINAL DRIVE CHASSIS FRONT SUSPENSION REAR SUSPENSION ENGINE BRAKES STEERING ELECTRICAL WIRING DIAGRAMS INDEX
Trademarks Polaris acknowledges the following products mentioned in this manual: FLEXLOC, Registered Trademark of SPS Technologies Loctite, Registered Trademark of the Loctite Corporation STA-BIL, Registered Trademark of Gold Eagle FOX, Registered Trademark of Fox Shox Nyogel, Trademark of Wm. F. Nye Co. Fluke, Registered Trademark of John Fluke Mfg. Co. Mity Vac, Registered Trademark of Neward Enterprises, Inc. Ammco, Registered Trademark of Ammco Tools, Inc. Torx, Registered Trademark of Textron Hilliard, Trademark of the Hilliard Corporation Willwood, Trademark of the Willwood Corporation Walker Evans Racing Shocks, Trademark of the Walker Evans Ent.
440 PRO X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550 PRO X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 PRO X (X2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700 PRO X (X2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 PRO X (X2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 PRO XR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRO X Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 -- 1.2 1.3 -- 1.4 1.5 -- 1.6 1.7 -- 1.8 1.9 -- 1.10 1.11 -- 1.12 1.13
SPECIFICATIONS MODEL: . . . . . . . . . . . . . . 440 PRO XR MODEL NUMBER: . . . . . S04NX4CS ENGINE MODEL: . . . . . . S2460--4444--PR4C ENGINE
CARBURETION
Engine Type
Domestic
Type
Mikuni TMX 34
Engine Displacement cc
438
Main Jet
290
Bore in / mm
2.60” / 66mm
Pilot Jet
40
Stroke in / mm
2.52” / 64mm
Jet Needle
6GL67--61 / 3
Cylinders
2
Needle Jet
Q--8
Piston / Cylinder Clearance in / mm
.0045-- .0053” .11-- .13mm
Throttle Gap UnderCutaway .1” in / mm 2.5mm
Piston Ring End Gap in / mm
.012 -- .015” .3-- .4mm
Cutaway
2.5
Piston Marking
3021304
Valve Seat
1.5
Piston Ring Marking
N/A
Starter Jet
1.5
Operating RPM r200
Fuel Screw
N/A
Idle RPM r200
Pilot Air Jet
N/A
Engagement RPM r300
Air Screw
.75 Turns
Fuel Octane
110 Octane minimum
Exhaust Valve Spring
Red / White
AMBIENT TEMPERATURE
Altitude
Below -30qF -30 F Below -34qC
-30_ to --10_F -34_to -23_C
--10_to +10_F -23_ to --12_C
+10_to +30_F -12_to --1_C
+30_to +50_F -1_to +10_C
Above +50_F Above +10_C
310 #3
300 #3
290 #3
280 #3
270 #2
260 #2
600--1200 (2000--4000)
300 #3
280 #3
270 #3
260 #3
250 #2
240 #2
1200--1800 (4000--6000)
280 #3
270 #3
260 #3
240 #2
230 #2
220 #2
260 #3
250 #3
240 #2
230 #2
210 #2
200 #2
240 #2
230 #2
220 #2
210 #2
200 #2
190 #2
230 #2
210 #2
200 #2
190 #2
180 #2
170 #2
0--600 (0--2000)
Meters (Feet)
1800--2400 (6000--8000) (6000 8000) 2400--3000 (8000--10000) (8000 10000) 3000--3700 (10000--12000) (10000 12000)
DRIVE CLUTCH
Altitude 0-900 (0-3000) Meters M t (Feet)
DRIVEN CLUTCH
Shift Weight
Clutch Spring
Clutch Spring
Driven Helix
Chaincase Gearing
S 51H S--51H
Almond/Red
7043057
66/44--.46 (70/44--.46)
19 43 : 74P 19--43
900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (9000-12000)
1.1
SPECIFICATIONS DRIVE CLUTCH
CHAINCASE
Type
P--85
Center Distance
7.92” / 20.12cm.
Shift Weights
1321731 ( S--51H)
Gearing : Chain
19 (7/8) -- 43 (3/4) : 74P
Drive Spring
7041988 Almond/Red
Reverse
N/A
Brake Pads
2202202
Brake Type
Type 81
DRIVEN CLUTCH Type
TEAM
Spring
7043057
Helix Angle
5133721 (66/44--.46 ) (70/44--.46) BELT
CAPACITIES Fuel Tank
5 Gal/19 L N/A PRE MIX ONLY
Belt Part Number
3211080
Oil Tank
Belt Width (Projected)
1.438” / 3.65cm.
Coolant
Side Angle (Overall)
28_
Chain Case Oil
Outside Diameter
46.625” / 118.4cm.
Center Distance
11.5” / 29.2cm.
SLED DIMENSION Unit Length / Height / Width in / cm.
FRONT SUSPENSION
REAR SUSPENSION
Type
PRO X
IFS Shocks
7042293 / Walker Evans
Stock IFS Spring Rate
165#/in 165#/in.
IFS Spring Pre--Load
Installed Length
Front Vertical Travel
9.22” / 23cm TRACK
Type
PRO X
Stock FTS
7042294 / Walker Evans
FTS Spring Rate
160#/in
FTS Pre--Load Pre Load
.80” 80” / 2 cm
Stock RTS
7042295 / Walker Evans .374” (Sq) x 77_
Width
14”/35.5 cm
Length
121”/307 cm
Lug Height
1.75”/4.4cm
Torsion Spring
Track Tension
See page 3.11 3 11
Optional Torsion Springs see page 9.4 94
ELECTRICAL Flywheel I.D.
4010629
Spark Plug / Gap
RN57YCC / .025” / .70mm
CDI Marking
4010861
Voltage Regulator
T1
Alternator Output
280 watts
Magneto Pulses
6
Ignition Timing(see conversion chart on page 13.5)
12 @1750 RPMr1.5_ 12_@1750 RPMr1.5 “D” Curve
Electric Start
N/A
1.2
SPECIFICATIONS MODEL: . . . . . . . . . . . . . . 550 PRO X MODEL NUMBER: . . . . . S04NX5BS ENGINE MODEL: . . . . . . EC55PM080 ENGINE
CARBURETION
Engine Type
Fuji
Type
Mikuni VM 34
Engine Displacement cc
544cc
Main Jet
360280 PTO / 270 MAG
Bore in / mm
2.87” / 73mm
Pilot Jet
40
Stroke in / mm
2.56” / 65mm
Jet Needle
6BGY33 / 3
Cylinders
2
Needle Jet
Q--2 (480)
Piston / Cylinder Clearance in / mm
.004-- .0049” .090 -- .125mm
Throttle Gap Under Cutaway .078” in / mm 2.0mm
Piston Ring End Gap in / mm
.016 -- .021” .40 -- .55mm
Cutaway
2.0
Piston Marking
N/A
Valve Seat
1.5 Viton
Piston Ring Marking
N
Starter Jet
145
Operating RPM r200
7000
Fuel Screw
1.5 Turns
Idle RPM r200
1600
Pilot Air Jet
0.9
Air Screw
N/A
Fuel Octane (R+M/2)
87 Oct. NonOxy / 89 Oct. Oxy
Engagement RPM r300
3800
AMBIENT TEMPERATURE
Altitude
Below -30qF -30 F Below -34qC
-30_ to --10_F -34_to -23_C
--10_to +10_F -23_ to --12_C
+10_to +30_F -12_to --1_C
+30_to +50_F -1_to +10_C
Above +50_F Above +10_C
300/290 #4
290/280 #3
280/270 #3
270/260 #3
260/250 #3
250/240 #2
600--1200 (2000--4000)
290/280 #3
270/260 #3
260/250 #3
250/240 #3
240/230 #2
230/220 #2
1200--1800 (4000--6000)
270/260 #3
260/250 #3
250/240 #3
240/230 #2
230/220 #2
220/210 #2
250/240 #3
240/230 #3
230/220 #2
220/210 #2
210/200 #1
200/190 #1
240/230 #3
230/220 #2
220/210 #2
200/190 #2
190/180 #1
180/170 #1
220/210 #2
210/200 #2
200/190 #2
190/180 #1
180/170 #1
170/160 #1
0--600 (0--2000)
Meters (Feet)
1800--2400 (6000--8000) (6000 8000) 2400--3000 (8000--10000) (8000 10000) 3000--3700 (10000--12000) (10000 12000)
DRIVE CLUTCH
Altitude
Meters (Feet)
DRIVEN CLUTCH
Shift Weight
Clutch Spring
Clutch Spring
Driven Helix
Chaincase Gearing
0-900 (0-3000)
10 62 Bushed 10--62
Dark Blue / White
Red / Blue
40q Team R T Rev Roller
21 41 : 74 P 21--41
900-1800 (3000-6000)
10 60 Bushed 10--60
Dark Blue / White
Red / Blue
40q Team R T Rev Roller
21 41 : 74 P 21--41
1800-2700 (6000-9000)
10 58 Bushed 10--58
Dark Blue / White
Red / Blue
40q Team R T Rev Roller
21 41 : 74 P 21--41
2700-3700 (9000-12000)
10 56 Bushed 10--56
Dark Blue / White
Red / Blue
40q Team R T Rev Roller
19 39 : 74 P 19--39
1.3
SPECIFICATIONS DRIVE CLUTCH
CHAINCASE
Type
P--85
Center Distance
7.92” / 20.12cm.
Shift Weights
10--62 Bushed
Gearing : Chain
21--41 : 74 P
Drive Spring
Dark blue / White
Reverse
Electronic Reverse
Brake Pads
Type 81
Brake Type
Air Cooled
DRIVEN CLUTCH Type
TEAM
Spring
Red / Blue
Helix Angle / Spring Position
40_ Rev Roller
CAPACITIES
BELT
Fuel Tank
11.8 Gal. / 45 Liters
Belt Part Number
3211078
Oil Tank
3.25 Qts / 3 Liters
Belt Width (Projected)
1.438” / 3.65cm.
Coolant
Air
Side Angle (Overall)
28_
Chain Case Oil
9 fl. oz. / 266 cc
Outside Diameter
46.625” / 118.4cm.
Center Distance
11.5” / 29.2cm.
SLED DIMENSIONS Unit Length / Height / Width in / cm.
FRONT SUSPENSION Type
PRO X
IFS Shocks
Nitrex / PN 7042183
Stock IFS Spring Rate
90/180#/in 90/180#/in.
IFS Spring Pre--Load
2.50” / 6.4cm
Front Vertical Travel
9.22” / 23 cm
110” / 48” / 46” 279 / 122 / 117 cm.
REAR SUSPENSION
TRACK
Type
PRO X
Stock FTS
Nit Cell / PN 7042205
FTS Spring Rate
190#/in
FTS Pre--Load Pre Load
2 30” / 5.8cm 2.30” 5 8cm
Stock RTS
Fox PS / PN 7042184 .347” (Sq) x 77_
Width
15” / 38 cm.
Length
121” / 307 cm.
Lug Height
.82” / 2.08 cm.
Torsion Spring
Track Tension
See page 3.11 3 11
Optional Torsion Springs see page 9.4 94
ELECTRICAL Flywheel I.D.
FP9312
Spark Plug / Gap
NGK BR9ES / .028” / .70mm
CDI Marking
CU7253
Voltage Regulator
T1
Alternator Output
240 watts
Magneto Pulses
6
Ignition Timing (see conversion chart on page 13.5)
27 @3000 RPMr1.5_ 27_@3000 RPMr1.5 14_@6500 RPMr1.5
Electric Start
N/A
1.4
SPECIFICATIONS MODEL: . . . . . . . . . . . . . . 600 PRO X (PRO X@) MODEL NUMBER: . . . . . S04NX6ES (S04NY6ES) ENGINE MODEL: . . . . . . S2392--6044PA6E ENGINE
CARBURETION
Engine Type
Libertyt
Type
Mikuni TM 38
Engine Displacement cc
599
Main Jet
440
Bore in / mm
3.04” / 77.25mm
Pilot Jet
40
Stroke in / mm
2.52” / 64mm
Jet Needle
9EFH1--60 / 2
Cylinders
2
Needle Jet
P--8
Piston / Cylinder Clearance in / mm
.00017 -- .00023” .0045 -- .0059mm
Throttle Gap UnderCutaway 0.079” in / mm 2.0mm
Piston Ring End Gap in / mm
.0006 -- .0008” .014 -- .020mm
Cutaway
2.0
Piston Marking
3021308
Valve Seat
1.5 Viton
Piston Ring Marking
N/A
Starter Jet
140
Operating RPM r200
8200
Fuel Screw
1.5
Idle RPM r200
1200
Pilot Air Jet
.8
Engagement RPM r300
3500
Air Screw
N/A
Exhaust Valve Spring
Green/Yellow
Fuel Octane (R+M/2)
87 Oct. NonOxy / 89 Oct. Oxy
AMBIENT TEMPERATURE
Altitude
Below -30qF -30 F Below -34qC
-30_ to --10_F -34_to -23_C
--10_to +10_F -23_ to --12_C
+10_to +30_F -12_to --1_C
+30_to +50_F -1_to +10_C
Above +50_F Above +10_C
480 #3
460 #3
440 #2
420 #2
400 #1
390 #1
600--1200 (2000--4000)
450 #3
430 #2
410 #2
400 #1
380 #1
360 #1
1200--1800 (4000--6000)
420 #2
400 #2
390 #1
370 #1
350 #1
330 #1
400 #2
380 #1
360 #1
340 #1
330 #1
310 #1
370 #1
350 #1
330 #1
320 #1
300 #1
280 #1
340 #1
330 #1
310 #1
290 #1
270 #1
260 #1
0--600 (0--2000)
Meters M t (Feet)
1800--2400 (6000--8000) (6000 8000) 2400--3000 (8000--10000) (8000 10000) 3000--3700 (10000--12000) (10000 12000)
DRIVE CLUTCH
Altitude
Meters M t (Feet)
DRIVEN CLUTCH
Shift Weight
Clutch Spring
Clutch Spring
Driven Helix
Chaincase Gearing
0-900 (0-3000)
10 58 10--58
Dark Blue / White
Red / Blue
58 42 36 58--42--.36
23 39:74P 23--39:74P
900-1800 (3000-6000)
10 56 10--56
Dark Blue / White
Red / Blue
58 42 36 58--42--.36
23 39:74P 23--39:74P
1800-2700 (6000-9000)
10 54 10--54
Dark Blue / White
Red / Blue
58 42 36 58--42--.36
23 39:74P 23--39:74P
2700-3700 (9000-12000)
10
Dark Blue / White
Red r/ Blue
58 40 36 58--40--.36
23 39:74P 23--39:74P
1.5
SPECIFICATIONS DRIVE CLUTCH
CHAINCASE
Type
P--85
Center Distance
7.92” / 20.12cm.
Shift Weights
10--58
Gearing : Chain
22--39 : 74 P
Drive Spring
Dark Blue / White
Reverse
Electronic Reverse
Brake Pads
Type 81
Brake Type
Liquid Cooled
DRIVEN CLUTCH Type
Team Roller Reverse
Driven Spring
Red / Blue
Driven Helix Angle
58--42--.36
CAPACITIES
BELT
Fuel Tank
11.8 Gal. / 45 Liters
Belt Part Number
3211080
Oil Tank
3.25 Qts / 3 Liters
Belt Width (Projected)
1.438” / 3.65cm.
Coolant
4.5
Side Angle (Overall)
28_
Chain Case Oil
9 fl. oz. / 325 cc
Outside Diameter
46.625” / 118.4cm.
Center Distance
11.5” / 29.2cm.
SLED DIMENSIONS Unit Length / Height / Width in / cm.
FRONT SUSPENSION
110” / 46” / 48” 287 / 117 / 122 cm.
REAR SUSPENSION
Type
PRO X
Type
PRO X
IFS Shocks IFS Shocks (X2)
ARVIN / 7042215 WALKER / /7042227
FTS
ARVIN / PN 7042214
Stock IFS Spring Rate
90/180#/in.(7042195)
FTS (X2)
WALKER / PN 7042228
FTS Spring Rate
160#/in (7041671)
IFS Spring Pre--Load (X2)
2.0” / 5cm. (2.75” / 7 cm.)
FTS Pre--Load
1.375” / 3.49cm
Front Vertical Travel (X2)
8.75” / 22.2 cm. (9.22” / 23.4 cm.)
FTS Pre--Load (X2)
.80” / 20.3mm
RTS
ARVIN / PN 7042213
TRACK Width
15” / 38 cm.
RTS (X2)
WALKER / PN 7042229
Length
121” / 307 cm.
Torsion Spring
.359” (Sq) x 77_
Lug Height
1.25” / 3.175 cm.
Track Tension
See page 3.11
Optional Torsion Springs see page 9.4 94
ELECTRICAL Flywheel I.D.
4010677
Spark Plug / Gap
RN57YCC .028” / .70mm
CDI Marking
4010830
Voltage Regulator
T1
Alternator Output
280 watts
Magneto Pulses
6
Ignition Timing(see concon version chart p13.5)
24_@3500 RPMr1.5_ RPMr1 5_
Electric Start
N/A
1.6
SPECIFICATIONS MODEL: . . . . . . . . . . . . . . 700 PRO X (X@) MODEL NUMBER: . . . . . S04NX7CS (S04NY7CS) ENGINE MODEL: . . . . . . S2464--7070--PR7C ENGINE
CARBURETION
Engine Type
Libertyt
Type
Mikuni TM 40
Engine Displacement cc
701
Main Jet
440
Bore in / mm
3.19” / 81mm
Pilot Jet
45
Stroke in / mm
2.68” / 68mm
Jet Needle
9DGN5--57 / 3
Cylinders
2
Needle Jet
P--8
Piston / Cylinder Clearence in / mm
.000187-- .0023” .00454-- .0058mm
Throttle Gap UnderCutaway 0.079” in / mm 2.0 mm
Piston Ring End Gap in / mm
.00047-- .00071” .012 -- .018mm
Cutaway
1.5
Piston Marking
3021307
Valve Seat
1.8
Piston Ring Marking
N/A
Starter Jet
145
Operating RPM r200
8000
Fuel Screw
2.25 Turns
Idle RPM r200
1400
Pilot Air Jet
N/A
Engagement RPM r300
3500
Air Screw
1.25 Turns
Exhaust Valve Spring
Green/Yellow
Fuel Octane (R+M/2)
87 Oct. NonOxy / 89 Oct. Oxy
AMBIENT TEMPERATURE
Altitude
Below -30qF -30 F Below -34qC
-30_ to --10_F -34_to -23_C
--10_to +10_F -23_ to --12_C
+10_to +30_F -12_to --1_C
+30_to +50_F -1_to +10_C
Above +50_F Above +10_C
480 #4
460 #3
440 #3
420 #3
400 #2
390 #2
600--1200 (2000--4000)
450 #3
430 #3
410 #3
400 #3
380 #2
360 #2
1200--1800 (4000--6000)
420 #3
400 #3
390 #2
370 #2
350 #2
330 #2
400 #3
380 #2
360 #2
340 #2
330 #2
310 #2
370 #2
350 #2
330 #2
320 #2
300 #2
280 #1
340 #2
330 #2
310 #2
290 #2
270 #1
270 #1
0--600 (0--2000)
Meters M t (Feet)
1800--2400 (6000--8000) (6000 8000) 2400--3000 (8000--10000) (8000 10000) 3000--3700 (10000--12000) (10000 12000)
DRIVE CLUTCH
Altitude
Meters M t (Feet)
DRIVEN CLUTCH
Shift Weight
Clutch Spring
Clutch Spring
Driven Helix
Chaincase Gearing
0-900 (0-3000)
10 62 10-62
Black / Green
Black / Red
62 42 46 62--42--.46
25 41 : 76P 25--41
900-1800 (3000-6000)
10 60 10-60
Black / Green
Black / Red
62 42 46 62--42--.46
25 41 : 76P 25--41
1800-2700 (6000-9000)
10 58 10-58
Black / Green
Black / Red
62 42 46 62--42--.46
23 39 : 74P 23--39
2700-3700 (9000-12000)
10 56 10-56
Black / Green
Black / Red
62 42 46 62--42--.46
23 39 : 74P 23--39
1.7
SPECIFICATIONS DRIVE CLUTCH
CHAINCASE
Type
P--85
Center Distance
7.92” / 20.12cm
Shift Weights
10--62
Gearing : Chain
25--41 : 76 P
Drive Spring
Black / Green
Reverse
Electronic Reverse
Brake Pads
Type 81
Brake Type
Liquid Cooled
DRIVEN CLUTCH Type
Team Roller Reverse
Driven Spring
Black / Red
Helix Angle
62--42--.46
CAPACITIES
BELT
Fuel Tank
11.8 Gal. / 45 Liters
Belt Part Number
3211080
Oil Tank
3.25 Qts / 3 Liters
Belt Width (Projected)
1.438” / 3.65cm
Coolant
4.5 Qts / 4.26 Liters
Side Angle (Overall)
28_
Chan Case Oil
9 fl. oz. / 266 cc
Outside Diameter
46.625” / 118.4cm
Center Distance
11.5” / 29.2cm
SLED DIMENTIONS Unit Length / Height / Width in / cm
FRONT SUSPENSION
110” / 46” / 48” 279 / 117 / 122 cm
REAR SUSPENSION
Type
PRO X
Type
PRO X
IFS Shocks IFS Shocks (X2)
ARVIN / PN 7042215 WALKER / PN 7042296
PRO X FTS
ARVIN / PN 7042214
Stock IFS Spring Rate X2 IFS Spring Rate
80#/in. 74/165#/in.
PRO X2 FTS
WALKER PN 7042228
IFS Spring Pre--Load (X2)
3.25” / 8.2cm. (2.5” / 6.35 cm.)
FTS Spring Rate
160#/in
Front Vertical Travel Front Vertical Travel (X2)
8.75” / 22.2cm. 8.75 9.22” / 23.4cm.
PRO X FTS Pre--Load
1.375” / 3.5cm.
PRO X2 FTS Pre--Load
.8” / 2 cm.
PRO X RTS
ARVIN PN / 7042213
TRACK Width
15” / 38 cm
PRO X2 RTS
WALKER / PN 7042229
Length
121” / 307 cm
Torsion Springs
.359(Sq.) 77_
Lug Height
1.25” / 3.175 cm
Track Tension
See Page 3.11
Optional Torsion Springs see page 9.4 94
ELECTRICAL Flywheel I.D.
4010677
Spark Plug / Gap
RN57YCC / .028” / .70mm
CDI Marking
4010839
Voltage Regulator
T1
Alternator Output
280 watts
Magneto Pulses
6
Electric Start
N/A
Ignition Timing (see converconver 18_@2750 18 @2750 RPMr1.5_ RPMr1.5 sion chart on page 13.5 ) TPS disconected
1.8
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SPECIFICATIONS MODEL: . . . . . . . . . . . . . . 800 PRO X (X@) MODEL NUMBER: . . . . . S04NX8CS (S04NY8CS) ENGINE MODEL: . . . . . . S2470--8070--PR8C ENGINE
CARBURETION
Engine Type
Libertyt
Type
Mikuni TM 40
Engine Displacement cc
794
Main Jet
450
Bore in / mm
3.35” / 85mm
Pilot Jet
55
Stroke in / mm
2.76” / 70mm
Jet Needle
9DGN5--57 / 3
Cylinders
2
Needle Jet
P--8
Piston / Cylinder Clearence in / mm
.00023-- 00029” .0060-- .0074mm
Throttle Gap UnderCutaway 0.079” in / mm 2.0 mm
Piston Ring End Gap in / mm
.0006-- .0009” .016 -- .022mm
Cutaway
1.5
Piston Marking
N/A
Valve Seat
1.8
Piston Ring Marking
3021315
Starter Jet
135
Operating RPM r200
7900
Fuel Screw
2.0 Turns
Idle RPM r200
1500
Pilot Air Jet
N/A
Engagement RPM r300
3500
Air Screw
1.0 Turns
Exhaust Valve Spring
Pink/Yellow
Fuel Octane (R+M/2)
87 Oct. NonOxy / 89 Oct. Oxy
AMBIENT TEMPERATURE
Altitude
Below -30qF -30 F Below -34qC
-30_ to --10_F -34_to -23_C
--10_to +10_F -23_ to --12_C
+10_to +30_F -12_to --1_C
+30_to +50_F -1_to +10_C
Above +50_F Above +10_C
490 #4
470 #4
450 #3
430 #3
410 #3
400 #2
600--1200 (2000--4000)
460 #4
440 #3
420 #3
410 #3
390 #2
370 #2
1200--1800 (4000--6000)
430 #3
410 #3
400 #3
380 #2
360 #2
340 #2
410 #3
390 #3
370 #2
350 #2
330 #2
320 #2
380 #3
360 #2
340 #2
320 #2
310 #2
290 #2
350 #2
330 #2
320 #2
300 #2
280 #2
260 #1
0--600 (0--2000)
Meters M t (Feet)
1800--2400 (6000--8000) (6000 8000) 2400--3000 (8000--10000) (8000 10000) 3000--3700 (10000--12000) (10000 12000)
DRIVE CLUTCH
Altitude
Meters M t (Feet)
DRIVEN CLUTCH
Shift Weight
Clutch Spring
Clutch Spring
Driven Helix
Chaincase Gearing
0-900 (0-3000)
10 64 10-64
Black/Green
Black / Red
62 46 46 62--46--.46
25 40: 76P 25--40:
900-1800 (3000-6000)
10 62 10-62
Black/Green
Black / Red
62 42 46 62--42--.46
25 41: 76P 25--41:
1800-2700 (6000-9000)
10 60 10--60
Black/Green
Black / Red
62 40 46 62--40--.46
23 39 : 74P 23--39
2700-3700 (9000-12000)
10 58 10--58
Black/Green
Black / Red
62 40 46 62--40--.46
23 39 : 74P 23--39
1.9
SPECIFICATIONS DRIVE CLUTCH
CHAINCASE
Type
P--85
Center Distance
7.92” / 20.12cm
Shift Weights
10--64
Gearing : Chain
25--40 : 76 P
Drive Spring
Black / Green
Reverse
Electronic Reverse
Brake Pads
Type 81
Brake Type
Liquid Cooled
DRIVEN CLUTCH Type
Team Roller Reverse
Driven Spring
Black / Red
Helix Angle
62--46--.46
CAPACITIES
BELT
Fuel Tank
11.8 Gal. / 45 Liters
Belt Part Number
3211080
Oil Tank
3.25 Qts / 3 Liters
Belt Width (Projected)
1.438” / 3.65cm
Coolant
4.5 Qts / 4.3 Liters
Side Angle (Overall)
28_
Chan Case Oil
9 fl. oz. / 266 cc
Outside Diameter
46.625” / 118.4cm
Center Distance
11.5” / 29.2cm
SLED DIMENTIONS Unit Length / Height / Width in / cm
FRONT SUSPENSION
110” / 46” / 48” 279 / 117 / 122 cm
REAR SUSPENSION
Type
PRO X
Type
PRO X
IFS Shocks IFS Shocks (X2)
ARVIN / PN 7042215 WALKER / PN 7042296
FTS (X2)
ARVIN / 7042214 WALKER / 7042297
PRO X IFS Spring Rate
80#/in.
FTS Spring Rate
140#/in
PRO X2 IFS Spring Rate
74/165#/in.
PRO X FTS Pre--Load
1.375” / 3.5 cm
IFS Spring Pre--Load (PRO X2)
3.25” / 8.26cm (2.5” / 6.35 mm)
PRO X2 FTS Pre--Load
1.25” / 3.2 cm
Front Vertical Travel (X2)
8.75” / 22cm 9.22” / 23cm
PRO X RTS
ARVIN / PN 7042213
PRO X2 RTS
WALKER / PN 7042298
Torsion Springs
.359(Sq.) 77_
TRACK Width
15” / 38 cm
Length
121” / 307 cm
Lug Height
1.25” / 3.175cm
Track Tension
See Page 3.11
Optional p Torsion Springs p g see page p g 9.4
ELECTRICAL Flywheel I.D.
4010677
Spark Plug / Gap
RN57YCC / .028” / .70mm
CDI Marking
4010842
Voltage Regulator
T1
Alternator Output
280 watts
Magneto Pulses
6
Electric Start
N/A
Ignition Timing (see converconver 29_@2500 29 @2500 RPMr1.5_ RPMr1.5 sion chart on page 13.5 ) w/TPS disconnected
1.10
SPECIFICATIONS MODEL: . . . . . . . . . . . . . . 800 PRO XR MODEL NUMBER: . . . . . S04NZ8CS(A) ENGINE MODEL: . . . . . . S2461--8070--PR8C ENGINE
CARBURETION
Engine Type
Libertyt
Type
Mikuni TM 40
Engine Displacement cc
794
Main Jet
450
Bore in / mm
3.35” / 85mm
Pilot Jet
40
Stroke in / mm
2.76” / 70mm
Jet Needle
9DGN5--57 / 3
Cylinders
2
Needle Jet
P--8
Piston / Cylinder Clearence in / mm
.00023-- 00029” .0060-- .0074mm
Throttle Gap UnderCutaway 0.079” in / mm 2.0 mm
Piston Ring End Gap in / mm
.0006-- .0009” .016 -- .022mm
Cutaway
1.5
Piston Marking
3021339
Valve Seat
1.8
Piston Ring Marking
N/A
Starter Jet
135
Operating RPM r200
7900
Fuel Screw
2 Turns
Idle RPM r200
1500
Pilot Air Jet
N/A
Engagement RPM r300
3500
Air Screw
1 Turns
Exhaust Valve Spring
Pink/Yellow
Fuel Octane (R+M/2)
87 Oct. NonOxy / 89 Oct. Oxy
AMBIENT TEMPERATURE
Altitude
Below -30qF -30 F Below -34qC
-30_ to --10_F -34_to -23_C
--10_to +10_F -23_ to --12_C
+10_to +30_F -12_to --1_C
+30_to +50_F -1_to +10_C
Above +50_F Above +10_C
490 #4
470 #4
450 #3
430 #3
410 #3
400 #2
600--1200 (2000--4000)
460 #4
440 #3
420 #3
410 #3
390 #2
370 #2
1200--1800 (4000--6000)
430 #3
410 #3
380 #2
360 #2
340 #2
410 #3
390 #3
370 #2
350 #2
330 #2
320 #2
380 #3
360 #2
340 #2
320 #2
310 #2
290 #2
350 #2
330 #2
320 #2
300 #2
280 #2
260 #1
0--600 (0--2000)
Meters (Feet)
1800--2400 (6000--8000) (6000 8000) 2400--3000 (8000--10000) (8000 10000) 3000--3700 (10000--12000) (10000 12000)
400 #3
DRIVE CLUTCH
Altitude
Meters M t (Feet)
DRIVEN CLUTCH
Shift Weight
Clutch Spring
Clutch Spring
Driven Helix
Chaincase Gearing
0-900 (0-3000)
10 64 10-64
Black/Green
Black / Red
62 46 46 62--46--.46
25 40 : 76P 25--40
900-1800 (3000-6000)
10 62 10-62
Dark Blue / White
Black / Red
62 42 46 62--42--.46
25 41: 76P 25--41:
1800-2700 (6000-9000)
10 60 10--60
Dark Blue / White
Black / Red
62 40 46 62--40--.46
23 39 : 74P 23--39
2700-3700 (9000-12000)
10 58 10--58
Dark Blue / White
Black / Red
62 40 46 62--40--.46
23 39 : 74P 23--39
1.11