CS2410(US) CS2610(EU/AU) workshop manual
TABLE OF CONTENTS CHAPTER 1
SAFETY FIRST
CHAPTER 2
GENERAL
CHAPTER 3
ENGINE
CHAPTER 4
TRANSMISSION
CHAPTER 5
HST
CHAPTER 6
REAR AXLE
CHAPTER 7
BRAKE
CHAPTER 8
FRONT AXLE
CHAPTER 9
STEERING
CHAPTER 10
HYDRAULIC SYSTEM
CHAPTER 11
ELECTRIC SYSTEM
CHAPTER 12
INDEX
CS2410(US) CS2610(EU/AU)
SAFETY FIRST
CHAPTER 1
TABLE OF CONTENTS 1. for SAFETY........................................... 1-2
3. Safety decals.................................... 1-9
1.1 Alert symbols........................................... 1-2
3.1 Location of decals................................... 1-9
2. Safety TIPS........................................... 1-3 2.1 Safety gear.............................................. 1-3 2.2 Work place ............................................. 1-3 2.3 Safety instructions when preparing tractor...................................................... 1-4 2.4 Avoid fires............................................... 1-4 2.5 Cautions when handling the battery........ 1-5 2.6 Cautions for high pressure hoses................1-5 2.7 Use of appropriate tools and equipment... 1-6 2.8 Handling of hazardous materials............. 1-6 2.9 Handling of rotating blade, shaft and driving belt............................................... 1-7 2.10 Prevention of scald.................................. 1-7 2.11 Disposal of environmental waste............ 1-8 2.12 Cautions when handling tires.................. 1-8
SAFETY FIRST - FOR SAFETY SAFETY SAFETY FIRST FIRST
Most accidents can be avoided if basic safety instructions and regulations are followed. Always follow the safety regulations and avoid any dangerous situation to prevent an accident.
•
You can be unexpectedly injured if inspecting or servicing the tractor without full knowledge of it. Read the service manual carefully before starting servicing and follow the instructions for servicing, maintenance and inspection to prevent any injury.
TRANSMISSION CLUTCH
ENGINE ENGINE
GENERAL GENERAL
1. for SAFETY •
reaD manual! 매뉴얼 숙지 ! T46W001A
1.1 Alert symbols In this manual, the following safety-alert symbols are used. Their meanings are as follows:
▶ Remark
▶ CAUTION
ⱇ#⪣
Remark
CAUTION T46W002A
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Broaden your knowledge with additionally supplied service information for optimal service.
▶ Important
T46W004A
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This mark indicates potentially hazardous situation which, if not observed, may result in serious injury.
▶ WARNING
HYDRAULIC STEERING SYSTEM SYSTEM
STEERING SYSTEM FRONT AXLE
FRONT BRAKE AXLE
REAR BRAKE AXLE
REAR HST AXLE
TRANSMI SSION HST
CS2410(US) CS2610(EU/AU)
HYDRAULIC ELECTRIC SYSTEM
WARNING T46W003A
ELECTRIC SYSTEM INDEX
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This mark indicates emphasis on information which can be confused when servicing. If this information is not carefully read and observed, the tractor cannot fully function or may be damaged.
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T46W005A
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This mark indicates hazardous situation which, if not observed, may result in death or injury.
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CS2410(US) CS2610(EU/AU)
SAFETY FIRST - SAFETY TIPS SAFETY SAFETY FIRST FIRST
2. Safety TIPS 2.2 Work place
ENGINE ENGINE
GENERAL GENERAL
2.1 Safety gear
When working on the tractor, wear safety gloves, safety shoes, ear plugs, safety goggles, safety helmet, working clothes, etc. appropriate for your working environment. Never wear loose fitting clothing or a tie which can be caught to the rotating part. According to the statistics, most accidents that occurred with rotating parts are due to this inappropriate manner of wearing clothes.
The service should be performed in well-ventilated area. If the engine should be started in an enclosed place, the exhaust gas pipe should be installed.
WARNING • California Proposition 65 Warning Inhaling exhaust gas can cause cancer or damage the generative function leading to infertility.
REAR HST AXLE
T46W006A
TRANSMI HST SSION
A. VENTILATING SYSTEM
TRANSMISSION CLUTCH
T46W007A
FRONT BRAKE AXLE
REAR BRAKE AXLE
B. Safe working place
D. Safety equipment
Be sure to keep a first aid kit and fire extinguisher handy at all times. E. Clean working area
Keep the working area clean before and during work. If any oil or fuel is spilled, it should be cleaned up immediately.
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HYDRAULIC STEERING SYSTEM SYSTEM
The work place should be well illuminated. If working in a dark place or under the tractor, use the work lamp. The work lamp should be covered by the safety cover. The bulb can cause fire due to leaked fuel if it is broken.
HYDRAULIC ELECTRIC SYSTEM
C. Illumination
ELECTRIC INDEX SYSTEM
The work should be done in a wide, level and safe place to prevent slip and fall accident.
FRONT STEERING AXLE SYSTEM
T46W008A
2.3 Safety instructions when preparing tractor
CS2410(US) CS2610(EU/AU)
2.4 Avoid fires
ENGINE ENGINE
GENERAL GENERAL
SAFETY SAFETY FIRST FIRST
SAFETY FIRST - SAFETY TIPS
T46W011A
• •
Never smoke or allow flames in your work area when servicing the fuel system.
Lower the implement on to the ground.
REAR HST AXLE
TRANSMI SSION HST
TRANSMISSION CLUTCH
T46W009A
T46W012A
• •
Stop the engine and remove the key.
•
Put "Do not operate" label on the tractor if necessary.
Keep flames or sparks away from the spray paint or fuel containers and be careful of leak.
STEERING SYSTEM FRONT AXLE
FRONT BRAKE AXLE
REAR BRAKE AXLE
T46W010A
T46W013A
Always disconnect the battery cable before servicing.
•
Be extra cautious of fire when welding.
HYDRAULIC ELECTRIC SYSTEM
HYDRAULIC STEERING SYSTEM SYSTEM
•
ELECTRIC SYSTEM INDEX
T46W014A
•
1-
Always keep a fire extinguisher in workshop.
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SAFETY FIRST - SAFETY TIPS 2.6 Cautions for high pressure hoses
ENGINE ENGINE
GENERAL GENERAL
2.5 Cautions when handling the battery
SAFETY SAFETY FIRST FIRST
CS2410(US) CS2610(EU/AU)
T46W015A
T46W019A
•
The hydraulic fluid leaked from high pressure hoses or pipes can penetrate your skin.
TRANSMISSION CLUTCH
Always disconnect the negative battery cable first and reconnect it last to avoid sparks from an accidental short circuit. You can get injured or fire may break out.
TRANSMI HST SSION
•
T46W020A
•
Before connecting a high pressure hose or pipe, stop the engine and depressurize it by valve.
•
Check the bolts for tightness before starting the engine after servicing the hydraulic system.
•
Use a cardboard or plank when checking leakage.
REAR BRAKE AXLE
Do not charge the frozen battery. Charging the frozen battery can cause explosion. Let the battery warmed up to ambient temperature (16°C, 60°F) before charging.
FRONT BRAKE AXLE
•
REAR HST AXLE
T46W016A
Never connect the battery's negative and positive cables with metal for test. Use only tester when checking the battery voltage.
HYDRAULIC STEERING SYSTEM SYSTEM
•
T46W021A
• T46W018A
•
Never weld the high pressure pipe or the surrounding area. The pipe or hose can be heated and explode which can lead to fire or burn.
The battery contains the acid that can burn you. When it contacts with your eyes, you may lose your sight.
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HYDRAULIC ELECTRIC SYSTEM
Keep sparks and flames (match, lighter) away from the battery. The battery can explode due to the battery fluid.
ELECTRIC INDEX SYSTEM
•
FRONT STEERING AXLE SYSTEM
T46W017A
2.7 Use of appropriate tools and equipment •
Use the appropriate tools in proper size. If an inappropriate tool is used, it can be slipped which can damage parts or injure you.
•
Do not confuse units (mm, inch, etc.).
•
Use the air impact wrench only when unscrewing the bolts or nuts. Such wrench should not be used when assembly precisely machined parts which its tightening torque should be strictly observed. It can cause malfunction.
•
Be careful of a socket popped out due to the turning force when using the air impact wrench. Especially, be extra cautious when working on connection or socket with joint.
CS2410(US) CS2610(EU/AU)
2.8 Handling of hazardous materials •
Do not use pressurized air to blow out hazardous materials, such as clutch dust, with compressed air. Inhaling such hazardous materials can damage your health.
Remark • All KIOTI's genuine parts contain no asbetos.
•
These materials should be rinsed or wiped away after spraying oil.
T46W022A
•
When lifting the tractor with a hydraulic jack or a hoist, fix it firmly and install the auxiliary support. Never work under the tractor if the support and the hydraulic jack (hoist) are not installed.
•
When using a hydraulic jack or a hoist, do not use it over the limit of the equipment and the conveying belt.
•
Make sure that the hydraulic lock operates properly before using the hydraulic jack. Improper use of lock can cause a serious accident.
•
Check the buttons and operating direction of the hoist before using it. Improper operation can cause a serious accident.
•
Do not use wooden blocks or bricks as support under the tractor. As the tractor's weight is continuously applied to them, they can be broken or collapsed.
ELECTRIC SYSTEM INDEX
HYDRAULIC ELECTRIC SYSTEM
HYDRAULIC STEERING SYSTEM SYSTEM
STEERING SYSTEM FRONT AXLE
FRONT BRAKE AXLE
REAR BRAKE AXLE
REAR HST AXLE
TRANSMI SSION HST
TRANSMISSION CLUTCH
ENGINE ENGINE
GENERAL GENERAL
SAFETY SAFETY FIRST FIRST
SAFETY FIRST - SAFETY TIPS
1-
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SAFETY FIRST - SAFETY TIPS 2.10 Prevention of scald
T46W023A
T46W027A
Do not open the radiator cap when the radiator is hot. Hot coolant or steam can be surged leading to a serious scald.
TRANSMI HST SSION
•
Be extra careful when you are in loose clothes.
•
Check the surface temperature of the container before draining the engine oil, transmission fluid, coolant, etc. If it is hot, let it cool down before draining it. There is danger of burning.
•
Perform any service on the engine parts (muffler, exhaust manifold, turbocharger, etc.) only when they are not hot.
T46W025A
Be careful not to get caught by the rotating engine cooling fan.
ELECTRIC INDEX SYSTEM
HYDRAULIC ELECTRIC SYSTEM
HYDRAULIC STEERING SYSTEM SYSTEM
•
FRONT STEERING AXLE SYSTEM
T46W028A
FRONT BRAKE AXLE
REAR BRAKE AXLE
Do not set a hand or a foot into the tractor's rotating blade or PTO shaft.
REAR HST AXLE
T46W024A
•
TRANSMISSION CLUTCH
ENGINE ENGINE
GENERAL GENERAL
2.9 Handling of rotating blade, shaft and driving belt
SAFETY SAFETY FIRST FIRST
CS2410(US) CS2610(EU/AU)
T46W026A
•
You can be seriously injured if your hand or clothes is caught by the rotating fan belt or A/C belt.
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2.11 Disposal of environmental waste
CS2410(US) CS2610(EU/AU)
2.12 Cautions when handling tires
T46W029A
•
Observe all relevant environmental protection regulations when disposing used oil, transmission fluid, coolant, oil filter, etc. Otherwise, they can pollute the environment seriously and you can be charged in violation of regulations.
T46W030A
•
The tire rims can fall out of the tires. Therefore, stay out of its way when checking or inflating tires.
REAR BRAKE AXLE
REAR HST AXLE
TRANSMI SSION HST
TRANSMISSION CLUTCH
ENGINE ENGINE
GENERAL GENERAL
SAFETY SAFETY FIRST FIRST
SAFETY FIRST - SAFETY TIPS
•
Do not weld or apply heat to the tire rim or disc. The tire can explode due to the rapidly increased pressure in the tire.
•
Check tires for inflation pressure, damage, deformation, extended wear on lug and damage of rim and disc. Also check if wheel bolts, rim bolts and nuts are loose.
ELECTRIC SYSTEM INDEX
HYDRAULIC ELECTRIC SYSTEM
HYDRAULIC STEERING SYSTEM SYSTEM
STEERING SYSTEM FRONT AXLE
FRONT BRAKE AXLE
T46W031A
1-
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CS2410(US) CS2610(EU/AU)
SAFETY FIRST - SAFETY DECALS
•
If a decal is damaged or detached, always replace with the appropriate decal.
•
The decal and its attaching location are as follows.
•
Part numbers appear at the bottom of decals.
GENERAL GENERAL
When replacing parts, be sure to install the appropriate safety decal as well. Otherwise, the customer's safety will be threatened.
ENGINE ENGINE
•
SAFETY SAFETY FIRST FIRST
3. Safety decals
1
2
4
REAR BRAKE AXLE
REAR HST AXLE
3
TRANSMI HST SSION
TRANSMISSION CLUTCH
3.1 Location of decals
7
HYDRAULIC STEERING SYSTEM SYSTEM
FRONT STEERING AXLE SYSTEM
FRONT BRAKE AXLE
11
HYDRAULIC ELECTRIC SYSTEM
6
8
9
ELECTRIC INDEX SYSTEM
10
5 B20W101A
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CS2410(US) CS2610(EU/AU)
(1) (T4182-53191)
(4) (T2555-52541)
WARNING TO AVOID POSSIBLE INJURY, DEATH OR LOSS OF PROPERTY FROM A MACHINE RUNAWAY
With the engine off, unexpected machine movement could result regardless of the gearshift position. Before dismounting the machine, apply the parking brake to prevent machine runaway. T4182-53191
DANGER
Use full time( ) FWD on steep slopes or when four-wheel braking is required Failure to follow any of the instructions can cause serious bodily injury or death. Failure to use full time FWD under these conditions may result in loss of control of tractor T2555-52541
TRANSMISSION CLUTCH
ENGINE ENGINE
GENERAL GENERAL
SAFETY SAFETY FIRST FIRST
SAFETY FIRST - SAFETY DECALS
TRANSMI SSION HST
(2) Label, radiator (T2615-53561)
(5) (T2555-52311)
WARNING
(3) Label, fuel warning (T2615-54112)
STEERING SYSTEM FRONT AXLE
FRONT BRAKE AXLE
REAR BRAKE AXLE
REAR HST AXLE
Do Not operate with shield removed. Failure to comply could result in death or serious injury. T2555-52311
WARNING
HYDRAULIC STEERING SYSTEM SYSTEM
Avoid flames and sparks. STOP engine while refueling. ONLY use diesel.
HYDRAULIC ELECTRIC SYSTEM
T2615-54112
(6) (T2555-52231)
WARNING Operate controls only from Tractor seat. Failure to comply could result in death or serious injury.
ELECTRIC SYSTEM INDEX
T2555-52231
1-10
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