Volume : 2 Issue : 5 Q2 2012
5
Projects in Progress
9
Part Focus Silo
11
Schwing Turnkey Solutions
Schwing Stetter for Airports
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MD’s Message Last quarter was an eventful quarter for Schwing Stetter India Pvt. Ltd. and the SCHWING Group. Our 4th facility commenced its operations from June 2012 onwards. This expansion program included besides others, a completely new automated fabrication facility for producing structural fabrication and specialised fabrication of fine grain steel material for Boom Pumps. The expansion program also included a completely automated modern paint shop facility for Truck Mixers, which will not only increase the capacity of Truck Mixer production by over 50%, but also substantially improve the painting quality of Truck Mixers, in the process. This quarter also saw SCHWING Group entering into a strategic partnership globally with XCMG and the deal was sealed in Germany on 6 July, 2012 by Mr. Gerhard Schwing, CEO of SCHWING Group and Mr. Wang Min, Chairman of XCMG Group in the presence of Mr. Zhu Min, Mayor of Xuzhou, Mr. Horst Schiereck, Mayor of Herne and a large gathering from SCHWING as well as XCMG Group. Together, the two companies will further strengthen their global presence and their production, service and distribution network. The SCHWING management under CEO Gerhard Schwing will continue to act independently from Herne, going forward. With the merger, all the anxieties, rumours and speculations have come to an end and I would like to assure my esteemed customers that there will be absolutely no change in the way of functioning of Schwing Stetter India Pvt. Ltd. and we will continue to supply the same products under the same name and quality and will also provide similar type of back-up and service supports. Indeed of course, it would be our endeavour to continuously improve our product quality, performance and after sales service back-up, for which we will keep on striving always.
Schwing Stetter for Airports Schwing Stetter's high capacity batching plants like H6N(240 m3/hr.), H4N(140 m3/hr.), H3N(120 m3/hr.), H2.25N (100 m3/hr.), M2(93 m3/hr.), M1.25(56 m3/hr.) etc. are employed to suit the heavy concrete demands arising in these industries for the construction of runways, aprons, hangers, control towers etc. Our Boom Placers, Separate Boom Placers, high capacity concrete pumps have considerably eased the challenges encountered in these projects. Projects of such diverse dimensions requires complex solutions because of the peculiarity of its application, which has laid way for innovations like temperature controlled concrete production plants, producing high strength concrete with silica fume, using combinations of two or more admixtures and many more. Modernising Concrete Solutions based on the market requirements have become a character of Schwing Stetter. A total of 449 airports and airstrips are located throughout India, making it the ninth largest civil aviation market in the world. These airports handled a total of 157.5 million passengers in 2011. India is also ranked fourth in domestic passenger volumes (118 million) after USA, China and Japan. According to Ministry of Civil Aviation, India is poised to emerge as the world's third largest aviation market by this decade. Schwing Stetter has always stayed on its toes to meet the massive demands of ever growing industry. This rapidly growing Aviation industry demands novel, varied and complex concrete solutions and the same is being delivered by Schwing Stetter India because of its consistent focus on Research and Developments in innovating Concrete Solutions.
Be it producing large volumes of concrete or pumping concrete to greater heights, Schwing Stetter India's equipment have inimitable superiority in carrying out its work with grace. Combined with the support of our thoroughly skilled professionals in the field of concreting, there need not be a doubt in the minds of our customers in putting their trust on Schwing Stetter for all types of Concrete Solutions. We have marked our expertise in providing concrete solutions over the decades in numerous landmark airport projects in cities like Chennai, Delhi, Mumbai, Kolkata, Hyderabad and Bangalore, to name a few. Schwing Stetter India will continue to support India's growth in all means.
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CT News Schwing Batching Plant at Maldives
SSI’s Fourth Plant Inaugurated
SSI Bangalore recently bagged a huge order from an esteemed client M/s. GMR JV, who have got the contract for the expansion of Ibrahim Nasir International Airport at Male in Maldives. The total cost of modernisation and expansion of the airport is estimated to be a whopping USD 511 million (Rs 2,657 crores). SSI's scope of supply included M1 Plant, Cement Feeding Ssystem, Operator Cabin, Water Pumps, 100T Cement, 50T Elevated Fly Ash Silo and 50T Cement Silo. The silos were bolted type.
Schwing Stetter has recently inaugurated its new production facility at Irrungattukottai close to existing plants near Chennai. The focus of the new plant will be on manufacturing machine components, machine building and structural fabrication. The plant will help keep pace with the increasing demand for Schwing Stetter equipment. The five-acre-factory will add to existing plants in Chennai forming a powerful manufacturing base that will serve not only the fastest growing concrete market in India, but also the international one.
SSI New Branch at Patna
Service engineers of Schwing Stetter were able to successfully assemble, erect and commission all equipments in trying conditions spanning the month of May. The client is impressed by the support and cooperation extended by the team members of SSI.
Safety month celebration in SSI
In order to reach out to our customers in Bihar, SSI has recently opened its new branch at Patna along with a spare stock point, followed by a customer meet in the capital city. During the event, a range of SSI products were showcased with a special emphasis on the usage of SSI equipment in on-going projects in Bihar. The event was attended by P.W.D. officials, RMC operators of Patna, various contractors, financiers and chassis dealers.
Every year, Industries in India celebrate 4th March as “Safety Day” and Schwing Stetter India celebrates the entire month as a “Safety Month” by conducting various safety training programs and competitions involving employees and workmen. During this year’s event, SSI invited higher officials from the office of the Inspectorate to felicitate the program and also got expert opinion and guidelines with regard to safety.
Customer Meet
Casted for Pre-Cast Industry The CP30 with Planetary Mixing Technology An ideal plant for the Pre-cast concrete industry
Planetary Mixing
Schwing Stetter India conducted its customer meet in the industrial town of Angul in Odisha and Tezpur, Assam during March this year. The special features of the locally popular SSIPL equipment were explained to customers during the event. The meet was an eye opener for all attendees, including local contractors and hirers, government officials and financiers, who appreciated the efforts taken to educate them about the SSI equipment on offer.
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Notable Projects SSI Equipment at Hydropower Project
Middle Vaitarna RCC Dam Project Municipal Corporation of greater Mumbai has implemented Mumbai Water Supply Project which is construction of Middle Vaitarna RCC Dam. The project includes construction of RCC Dam across Vaitarna River, approach road and allied works near Kochale Village, Thane District in the state of Maharashtra.
M/s GVK has awarded OMC contract of three Batching plant (H4N, 160 m3 per hr) to SSI at Srinagar, Uttarakhand for Alaknada Hydro Electric Power Project (330MW). The first Hydro Power project of M/s GVK has completed major concerting smoothly with joint efforts of Schwing Stetter India. The SSI team of 135 members has actively contributed to the project by producing and pumping concrete of 11 lakh m3 for construction of DAM, HRT, DSB, Power Canal and Power House. M/s GVK has big fleet of equipment at project for successful execution comprising of three H4N, two CP-30, one S32, one BP-2800, two BP-1800, four BP-350, two TSM and 21 Transit Mixers.
The project which has been awarded to CWE-Soma Consortium is constructed with 13 Lakh m3 of concrete with two Stetter H6N Batching Plants with a capacity of 240 m3 of concrete per hour. It has also used one H3N and M1 Batching Plant for allied works and approach road, related to the project.
CP18 Batching Plant - Highest ever production in an Year
Schwing Stetter India has introduced first concrete belt conveyor integrated with H4N batching plant to convey concrete directly to DAM site which has expedite the progress of project. Total length of concrete conveyor is 146 meters.
SP1200 with CP18 in Kharkai River Bridge Construction
CP18, one of the very fast moving Batching Plant has done a achievement of producing nearly 8000 m3 of concrete in a single month. PRP Exports, a well known granite exporter were using this plant for the construction of their own factory in Tamil Nadu for the last one year. During this period they have produced 40,000 m3 of concrete to make floorings, columns etc.
Khokhar Infrastructure of Chaibasa has used CP18 Batching Plant with SP1200 Concrete Pump to construct a new bridge on Kharkhai River near Jamshedpur, Jharkhand. M25 Grade of concrete is being pumped up to 250 meters horizontal with 15 meters vertical covering the entire river width.
According to customer the pump has proven itself as an efficient one and the customer is satisfied with the service provided by Schwing Stetter India. The constant monitoring done by SSI team from time to time regarding the proper functioning has been a major factor.
On a total, 62 percentage of concrete has been dumped and the remaining has been pumped. In this project, the customer has been using one BP350D and three numbers of Transit Mixers. When analysing the spare cost, it was found that the customer have spent only Rs 6.3 per m3 towards maintenance of the Plant.
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Delhi - One
Projects in Progress
Schwing Stetter - The Concrete Aficionados Delhi-One (The 3c Company) a radical project, symbolizing India's transformation from a developing country to a first world country, is fast coming up in Noida. An iconic building of 37 floors, with a height of 220 meters and a built area of over 10 Lakh Square feets, is destined to change the way NCR is perceived with its stunning architectural treat. A project of remarkable significance in innumerable ways has to be taken care of by the finest in the business. L&T - Buildings and factories Independent Company, bagged the contract for the construction. They were in need of a partner for Concrete Solutions, whom they can count on under any predicament, and thus administered the responsibilities to the Pioneers in Concrete Solution Providers, Schwing Stetter India.
EQUIPMENT USED
NO.’S
Batching Plant
2 (M1 and CP30)
Concrete Pump (SP2800)
1
Concrete Pump (SP1800)
4
Concrete Pump (SP1400)
1
Boom Placer (S36X)
1
Separate Boom Placer (SPB35)
4
Total No. of Transit mixer involved
15 (Approx.)
The Big Pours An average of mammoth 15,000 m3 of concrete is pumped every month comprising various grades of concrete, even rough, low slump PCCs are being pumped effortlessly. In June 2012, around 6000 m3 of concrete was pumped continuously in under 96 hours. Having said about the concrete pour; let's look at our armada of concrete equipment at Delhi - One.
It's imperative to note that every single concrete equipment involved in this project (Delhi-One) is only from Schwing Stetter India and no other player has any role to play what so ever. Four Lakh m3 of concrete is expected to be handled in this project and every drop of concrete production, transportation and placement (pumping) will be done by Schwing Stetter India.
Long Pumping of Concerete is done at Mundra South Port (SEZ) Ahmedabad Large volume of concrete is being produced by H6N and CP30 Schwing Stetter Batching Plants in Mundra South Port (SEZ) in Ahmedabad region. The contractor, ITD cementation Mundra is extremely satisfied with the Schwing Stetter equipments that are helping to construct the Ship Container Terminals.
Each shipping terminal has a length of about 800 meters and to construct the same it needed 540 piles and each pile required 80 m3 of concrete. The total concrete required for the project was around 90000 m3 for each terminal. Among the various SSI equipment employed in this project, we have one BP2800, one BP1800 and eight Transit Mixers. Each pump has done 400 meters of horizontal pumping.
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Events Schwing at CONSTRO-2012
SSI in Exhibition at Ranchi, Jharkhand
An Exhibition on Construction and Home & DĂŠcor took place at Ranchi, Jharkhand where SSI showcased its various concrete products. It was the first time an Exhibition on Construction was organised in this capital city of Jharkhand and SSI had displayed its SP1200 Concrete Pump. The exhibition was inaugurated by Shri Arjun Munda, Hon'ble Chief Minister of Jharkhand. Construction companies & various contractors took keen interest in knowing about our product to make their work faster within stipulated time frame.
Recently Schwing Setter India participated in 'Constro 2012' held in Pune in which it displayed CP18 Batching Plants and SP1200 Concrete Pump. As Excon was biggest hit for SSI, similar response was seen among the existing and new customer during the event.
SSI conducted ‘Rock Night' for Pump Operators
The Test of Time - Triumphant Indo Constructions - New Delhi
In the late 90's, when a lot of momentous events were happening including the birth of Schwing Stetter India, someone bought almost a two decade old Boom Placer, without a qualm, just because it is Schwing Stetter's, a 1982 make S36. Now they are called Indo Construction, a leading construction equipment rental service provider, with a convoy of Boom Placers, Truck Mixers and a lot of other construction equipments like Piling Rigs, Cranes, Motor Graders, Boom Lifts, etc. which has presence throughout India working in various significant projects.
SSI conducted 'Rock Night' meet in Pune and Coimbatore. During the event SSI covered Pump Operation and Safety Training program to the participants. The Rock Night helps to raise the skills of pump operators on implanting safety and maintenance awareness. As a part of pump operators meet a small exercise of pump operator competition was conducted and based on the pump maintenance skills and knowledge, prizes were also distributed during the event.
About Spares Even now, they receive spares for their three decade old Boom Placer - S36 from SSIPL, which is made possible only because of the strategic presence of 24 spares centers across India with meticulously planned inventory, making sure that a customer will never be disappointed. Mr. Vikas Gupta (General Manager) is also happy that our spares prices are low compared to other competitors. About Our Service
The 1982 make S36 boom pump
Even when their association with SSIPL was at the barest minimum, Mr. Sanjay G u p t a , Propreitor - Indo Constructions requested for the 1982 make Boom Placer - S36's Manual was met in no time, he added he even got that at Free of Cost and conveyed his gratitude for the same. He said, Schwing's attitude towards service has not changed with time and it has always been upright meeting the needs of the customer.
Follow us on https://www.facebook.com/schwingstetterindia
It is fascinating to note that, our Three Decade Old Boom Placer, S36 is still busy pumping a lot of concrete into the Kolkata Metro Project, with its newly acquired mood (Pump Kit SP1800).
https://twitter.com/schwingindia
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Customer Speaks Interview with Mr. Haribhau Sonawane, Managing Director, Hari om Readymix, Pune. About Hari Om Ready-mix Hari Om Ready-mix was started by Mr. Haribhau Sonawane in the year 2008 with the aim to increase the business in RMC and in allied fields for the rapidly growing construction industry in Pune.
About some of its landmark projects We entered in RMC business at a very peak period of time, when the construction industry was growing in Pune. We have worked for many well known, prestigious and reputed projects in Pune region like IT park, Hinjewadi, Inorbit Mall, Katraj Bridge and Tata housing to name a few.
Equipment used We own many SSI equipment like Batching Plant three Nos., Transit Mixers 24 Nos., and Concrete pumps three Nos. Along with this equipment we are also planning to add fourth batching plant and a boom pump to maximize the profit. We have set a 200TPH Crusher plant in Pune to continue with the predetermined vision of expanding RMC operations all over Maharashtra.
Why SSI? "Initially, we were unaware of RMC business, but SSI helped us to enter RMC business from our existing property dealing business. We are thankful to the people of SSI who has brought us at this level to become an organised player. However with the SSI's leadership in market, we have got full support, which help us in taking the right decision to start RMC business. Now we can proudly say that being a user of SSI equipment is totally trouble free and we incurred minimum operation and maintenance cost on all of our equipments.
Interview with Mr. Hiren Sodha, CEO & Executive Director, JP Structure, Rajkot
Equipment used Presently we are using CP30 Batch Mix Plant, SP1400 & SP1200 Pump, Six Transit Mixer at APMC, Rajkot which had the total concrete quantity of approximate 1.5 Lac m3. We have also used CP18 plant and two Transit Mixer in 400KVA sub Station at Halwad for Gujarat Electricity Board to lay approximately 25000 m3 of concrete. Schwing SP1200 Concrete Pump was also used in Rajkot for high rise hotel building and laid approximately 15000 m3 of concrete.
About JP Structures JP Structures Pvt. Ltd. (An ISO 9001:2008 Company) is Infrastructure Company based in Rajkot. The company, which is owned by a family, was established in the year 1996. JP Structures has undertaken many civil & infrastructure contracts from Government & Semi Government departments. The company executes projects to develop concrete roads, bitumen road, paver roads, check dams, institutional buildings to name a few.
Why Schwing Stetter India? We relay on Schwing Stetter for its robust technology, which is supported by experienced and dedicated team based in Ahmedabad. The company is prompt in supplying spares which helps us to minimize the down time of equipment. Schwing Stetter guidance is valuable for us while procuring new equipment, as the suggestion is based on actual requirement and time line defined for the project rather than meeting the sales target.
About some of its landmark projects Construction of Court Building & Nursing School at Surendranagar Construction of Engineering College & Hostel Building at Bharuch Infrastructure Development work including Strom water Drain Work at GIDC Vertej & Sihor Cement Concrete Road work & Drainage work at GIDC Veraval.
Due to proven German Technology backed by innovative products, clearly Schwing Stetter is our first choice for Concreting Solutions. In fact we don't own any concrete equipment other than Schwing Stetter as on to date.
Construction of Agriculture Product Market Committee at Jasdan, Visavadar & Vadhwan. Construction of ITI Building at Various Locations in Gujarat.
Designing Truck Mixers for Evolving New Trends
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Tech Concrete Pumping Safety STATIONARY PUMP POSITIONING - SAFE Procedure
BLOCKAGES OR CHOKE A blockage can happen due to various reasons like poor mix design, slump, air pockets, unclean pipe line, sharp or more bends, improper end hose, faulty couplings etc., We need to have a safety check list and the same has to be followed whenever the chocking of concrete happens. Blockages increase the risk of accidents. Find out the cause of the blockage and rectify it safely. If a choke happens the machine should be switched for the reverse pumping for 2-3 strokes immediately. Again switch over to forward pumping. If blockages are not cleared by reverse pumping, relieve the pressure again by reverse pumping. Switch off the concrete pump and dismantle the choke up line and clean out. Never ever attempt to force out a blockage with compressed air.
Before laying pipe line or pumping the concrete, the machine stability is very important. To have good stability and safety, track the following steps. Place the pump in a good, hard, flat and leveled surface The front and rear jacks can be operated manually when the locking pins are released. With the help of the Screw jack lift the front portion and release the locking pins of the two front jacks and lock it again with pins after setting up. Now release the Screw jack and loosen it now set up the two rear jacks and lock it again with pins. Make sure the tyre is above the ground level not more than a few inches.
PIPE LINE, COUPLINGS & END HOSE The most important stage in concrete pumping is the setting up of the pipeline. To ensure the safety of pumping, we have to adhere strictly to the following check list. The highest pressure is developed near the concrete pump outlet. Know the concrete pressure and operating pressure. Install only new delivery lines close to the pump where concrete pressure is at its highest. Check the delivery pipe lines are suitable for the application, using a wall thickness gauge. A pipe line thickness which is worn out more than 50% should not to be used. Tapping with hammer is not recommended as it leads to dent causing rapid wear and bursting. Never carry out welding on the pipe lines. No fabricated or reconditioned pipe line should be used. Use enough support brackets and tighten rigidly. Anchor the pipe lines adequately. The support bracket should be located near the coupling to eliminate the possibility of too much weight or mechanical movement at the joint Never hold the end hose prior to concrete delivery as there is a possibility of hose whipping. Avoid longer end hoses than the prescribed ones. The long end hose can be bent too much, which will lead to blockage of concrete or an accident. They also tend to whip too much. Never kink the concrete hose. The kinks in the concrete hose may straighten up violently during pumping. Never beat the concrete end hose with hammer or any other object. The impact can cause damage to the reinforcing material, which may not be visually apparent. But could cause a rupture the next time it's under pressure. Check for the end hose condition. Never use the hose with frays or breaks, with reinforcement exposed. Check the condition of both outer and inner liner of the end hose before use. Check the end hose condition at the coupling end for any deep cracks and make sure the hose is good enough to hold with coupling.
CLEAN OUT Clean up and clean out should be carried out after successful pumping of concrete. But it's probably the easiest time for the accidents to happen. Follow these guidelines for the clean out procedures. Empty the delivery line and feeding hopper completely. Disconnect the end hose from the pipe line. Fix the trap basket or ball catcher at the end of the pipe line. Caution the personnel working in the area before the cleanout takes place. In compressed air cleaning method, control the concrete movement by minimizing the air pressure and volume. Since air is compressible, concrete movement can continue after the air inlet is shut off. Always use the bleeder valve in case of relieving the air pressure. In water cleaning method, ensure the use of good pipe couplings, leaky couplings can give away and cause serious accidents at site. During water cleaning, check whether the pressure gauge is working properly. Make sure the GO DEVILS are not damaged. Never clean the gate valves through outlet with bare hands. The valve can move suddenly and cause injury to the hands. Always use a tool to clean the outlet.
Take the time to make sure the entire area and system is safe. Good luck and safe pumping!
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Part Focus - Silo A cement silo is a mechanical structure used to store powdered cement or fly ash safely away from the elements of nature. It is particularly useful in concreting industry since a large quantity of material can be stored at once which in turn helps in batch production of large quantities of concrete. An ideal silo should have a top thickness of 4mm, cylindrical portion thickness of 5mm, cone thickness at 6mm, 6 to 7 rings, cylindrical diameter of 2.9 to 4 meters and a maximum capacity ranging from 60 - 250 tons. It should also have an inspection door, aeration device and a manually operated butterfly valve. Given below are the typical components found on the cement silo.
Silo Feeding - Bulker A blower can be used to mix air into cement and transport it into the silo using a bulk material carrier (bulker) Blower type compressor – Not to exceed 1.3 bar The feeding hose should not be bent sharply Cement outlet from bulker should be connected to Silo feeding line Air blower outlet to be connected to the bulker
Silo Feeding – Manual Manual feeding of silo is possible with the help of a Blower type compressor A cement hopper with screw conveyor at the bottom transfers the cement to the silo
Silo Top Filter It’s a cylindrical shaped dust collector used specifically to collect the cement dust while loading the silo. It contains a set of poly pleat filer elements to separate cement from air. It plays a major role in environment protection and allowing the cement to be used in the silo. There are two major types of silo top filters.
A separate dust collector for manual feeding has to be provided
Common troubles Cement blockages No free flow of cement Cement screw conveyor yielding less flow
Reverse Air Jet Cleaning - R02
Cement screw conveyor motor trips Maintenance
Dust separated
Check for proper functioning of butterfly valves
Set of Poly pleat filters
Check the feeding line for any blockages
Automatic sequential timer for air jet cleaning system
Quarterly, empty the silo and check for any holes are cracks
Dust drops back into the silo
Check and clean the butterfly valve
Vibrator Cleaning - TOP V2
Check the shut off valve from feeding pump chamber
Dust separated
Silo Safety Tips
Set of Poly pleat filters Motor vibrates & shakes the filter and cartridge
Never erect a silo without Safety valve.
Dust drops back into the silo
Make sure the dust collector is provided Silo feeding by Blower only Never tamper the relief valve of blower Dust collector erected to ground Breather lines should not extended with hose Ensure the breather lines are without blockages Cat ladder to be provided to climb the silo Never connect the Silo breather lines in series Never hammer the cone area of the silo
Safety Valve Its major purpose is to always maintain air pressure relative to outside pressure. Inside its cylindrical casing are two varying sizes of circular flaps supported by adjustable springs. The springs help to in intake of air during negative pressure and also to relieve pressure when internal pressure exceeds preset limits. Centre spring for negative pressure Three spring rods for excess pressure
Butterfly Valve It is a discharge valve specifically designed to be used as a silo discharge device. It is manually operated with the help of handle. Its major purpose is to cut-off the supply of cement to cement screw conveyor for maintenance purposes. Silo Aeration Device also called the “Blow – off” device, it is primarily used to agitate the cement in the cone area of silo with a sudden burst of dry air.
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What’s New SP2800HD Concrete Pump
SP1000 Concrete Pump
The rapid growth in concerting industry has huge demand and requirements for pump which can meet high raise, high volume and high pressure. To meet up this particular requirement Schwing Stetter India has introduced SP2800HD Concrete Pumps.
Schwing Stetter India has recently introduced SP1000 concrete pumps to meet the demands of entry level customers. It can handle pumping jobs for small placement and narrow & inaccessible locations. The pump offers the reliability of RL-Rock valve technology with product design to maximize the production with lowest operation cost.
The pump comes with a 6 Cylinder 6CTA 8.3 Cummins engine and can develop 160 bar concrete pressure. It is ideally suitable for construction sites which are involved in high-rise constructions, Dam Application & Long Distance Pumping. The high pressure of SP2800HD provides cost effective solution for specific application
SP1000 concrete pump features
The pump comes with the advance safety features like high temperature cutoff, engine temperature cutoff and lubrication cutoff. The first SP2800HD pump was sold to L&T in Mumbai. The customer is happy with the performance of the product and has also recommended second pump to one of its sub-contractor for the highrise project.
Fuel efficient engine
Aesthetic protective canopy
Easy Maintenance
Portability
A SP1000 concrete pump is recently commissioned in a PWD bridge project at Sarbari, Assam. Customer at this project site used SP1000 pump to a capacity of 12 m3 per hour to a length of about 67 meters. This SP1000 can easily work along with site mixers, thus making investment low for customers.
CP30 with Planetary Mixer CP30 Plant with Planetary mixer of Inline silo version was exhibited in Excon 2011. Now CP30 plant with Compartment Batcher version and Star batcher version are also offered.
M1 Batching Plant M1T Compartment batcher version plant was displayed in Excon 2011. This plant is also available in in-line silo version.
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SSI’s Turnkey Solutions Why SCHWING Stetter for Turnkey solutions? Our team of experienced engineers provides turnkey project management solutions to large numbers of RMC industrial clients. Our turnkey project solutions include each and every step right from planning, designing to installation, commissioning and complete set-up of a particular project. Our team members carefully study the layout of project, find out the best possible option to meet the requirements of clients. Our involvement in these turnkey projects does not end merely after the installation of machines, but continues through supervision & commissioning, consultancy for running the machines in an optimized way thereby maximizing their return on initial investment. We work closely with you (customers) to develop an appropriate plan, tailored specially to meet your (customer) requirements. We are committed to exemplary service, high ethical standards and integrity in all aspects of our business. Complete customer satisfaction is our highest priority and we work tirelessly to meet that objective.
M/s. Aditya Ready Mix Concrete
M/s. My Home Industries Ltd
Kovur, Kundrathur Village, Chennai
(I.D.A), Nacharam, Hyderabad
SSI Project Team have executed a turnkey project for M/s. My Home Industries, Hyderabad which involved with following scope of work a) Civil consultancy & execution b) Civil design c) Electrical Engineering consultancy & execution d) Electrical Design consultancy
SSI have executed a turnkey project in Chennai for M/s. Aditya RMC which involved supply, erection, testing and commissioning of batching plant accessories like cement & fly ash silos complete with de-aeration piping lines, cement feeding system with feeding lines, modular cabin for control system, high pressure field water pump with plumbing line, aggregate feeding conveyor etc.
e) Erection & commissioning Civil Consultancy & Execution: SSI civil consultancy services for RMC facility set up & the scope involved right from the designing till the completion of project in time within the budgeted cost. Civil Design: The start of the project started with the geotechnical investigations / analysis for studying the various conditions of the soil at the preferred location and thereby the design for equipment foundations and other buildings were done based on the SBC (safe bearing capacity) and for back filling.
In addition to that, SSI also have designed, developed, supplied and commissioned all the HT/LT electrical systems for the complete set up like MV Panels, APFCR Panels, Isolators, Starters, Lighting Distribution Board (LDB), power Distribution Board (PDB). Power cables / earth pits for MV Panel, DG, and Batching plant & Light arrestor / Street lights in and around the plant, flood light for all the equipments, lighting for buildings etc.
Electrical Engineering Consultancy & Execution: Consultancy services were also rendered by us in this turnkey solution from planning level till execution within the budgeted cost and the scope of work as required by the clients. Our consultations are meetings the requirements of the industrial standard norms and safety clauses which were required for obtaining necessary approvals and license. Electrical Design: Similarly, the electrical engineering and design works were carried out in equipment specific / customer specific manner as required by the customer. The complete electrical design and execution are meeting IER (Indian Electricity Rule) standards and general safety precautions. The design and the execution phases are pre-approved by the specialized consultants which are meeting the statutory requirements of CEIG (chief electrical inspector to the government) & respective state electricity board authorities for quality / safety measures. Erection & Ccommissioning: Equipments and its accessories were unpacked and assembled by our project team at site with own resources (i.e. man power, tools `n' tackles, cranes etc) in the professional way as it is designed for the application. Erection and commissioning of the plants were done by well trained technicians under the guidance of German trained engineers with personal care.
Special Note: First aid and Safety Equipments for MV Panel room Star Batcher (i.e. Rubber mat, Fire extinguisher, Safety precaution chart, First aid kit, and Fire bucket) was supplied by SSI on the interest of safety though it was not demanded by the customer in the order.
Our professionals imparted training to the customer's operators, mechanics & engineers for easy operation and periodic maintenance of the equipments for trouble free operation. The whole project was executed as per high international standards.
This plant was inaugurated on 29th Sep 2011 by Mr. A.N. Balaje, MD, Aditya RMC and well appreciated SSI for its timely completion & professionalism shown in this project.
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Dear Customers, Greetings!! This issue of “Concreting Times” reaches you at a time, when the business indicators like Growth rate, inflation & Dollar-Rupee exchange rates are not favourably placed. Many Manufacturers in Construction Equipment Industry are struggling with increased cost and reduced sales volume. This is the direct fallout of Construction Companies reducing the capital purchases. We at SCHWING Stetter India are working harder to serve you better in this trying time. However, we are pleased to inform you about the following progress we have made in this quarter: The Inauguration of 4th Manufacturing Facility near our existing Plants in Chennai. Opening of our 26th Branch office in Patna, Bihar to serve our customer to meet increased machine population along with Spares Stock Point Facility. Supporting the 40th IFAWPCA Convention a major event by International Federation of Asian & Western Pacific Contractors' Association in 13 countries which will be held in Kochi, India during 6th to 9th January 2013. Several records setting performance is being done by our Products across the nation. A CP18 Batching Plant has done an achievement of producing nearly 40,000 m3 concrete in a year of time, which has a normal production of 90 m3 plant in well developed countries. We have done the expansion of Training Department with three Training Centers and we are regularly conducting operator training courses and specialized need based courses every month to benefit our Customers and their employees. Successful Turnkey Solutions which we have done in M/s. Aditya Ready Mix, Chennai and M/s. My Home Industries, Hyderabad. Increased presence in High Rise Constructions: Concreting of Seven High Rise Buildings beyond 200 meters height is being done with Schwing Concrete Pumps as you read this magazine. Last but not the least, the alliance of SCHWING Stetter and XCMG had made us the world's 5th largest construction equipment and China's No 1. And needless to mention the premier position in the Indian Concreting Machinery Industry you have given us, is most valuable for us and we will continue to work hard to remain in this position.
F75, SSI’s 4th Manufacturing Facility
Crafted technology for absolute reliability
SP1200 Schwing SP1200 pumps are highly reliable and cost effective, which comes with Rock valve technology and low-fuel consumption.
Ideally suits all site mixers and good for pumping rough and low slump concrete.
Separate engine and separate pumping hour meters for better fuel usage and monitoring.
State-of-the-art RL Rock is ideally suited to withstand rugged site conditions.
Integrated control block for your pump to work harder with less fuel.
The Schwing SP1200 pump is designed to fill the gap between BP350 and SP1400 concrete pumps ideal for highly reliable uses. This pump caters to the customers need with productive of 49 cu-m of concrete per hour working under low operating and maintenance cost. The state-of-the-art RL Rock valve technology and compact design SP1200 has a high fuel efficiency of ranging from 2 to 3 liters per hours of pumping make is the most preferred pump among both the RMC and captive users. For further details about the product contact us on below given details.
Batching Plants I Concrete Pumps I Transit Mixers I Concrete Recycling Plants I Belt Conveyors I Separate Placing Booms I Shotcrete Pumps ISO 9001:2008 :: OHSAS 18001: 2007 :: ISO 14001:2004 F 71 - 72, SIPCOT Industrial Park, Irungattukottai, Sriperumpudur Taluk, Kancheepuram District,Tamil Nadu - 602105. Phone : 044 2715 6780 / 781, 47108100 / 33555588 Fax : 044 27156539 Visit us at www.schwingstetterindia.com MUMBAI 022 25624863 / 64, 30718300 / 33555588 I NEW DELHI 011 3092 8500 / 33555588 HYDERABAD 040 6615 1783 / 33555588 I BANGALORE 080 4243 8400 / 33555588 KOLKATA 033 3322 3300 / 33555588 I COCHIN 0484 4055984 / 3355558 I AHMEDABAD 079 40244200 / 33555588 PUNE 020 26055651 / 2 / 33555588 I CHANDIGARH 0172 3957500 / 3355558 BHUBANESWAR 0674 2463999 / 3355558 I GUWAHATI 0361 2234738 I RAIPUR 0771 2562325
Designed and Printed by A.L. Senthil Kumar :: For private circulation only, not for sale.
Many more to come...
July 2012