9 minute read

April 2019 Products

TubeFin cooler for hydraulic, transmission and fuel systems

AKG | www.akg-america.com

AKG’s coolers are adapted to on- and off-highway vehicles includingconstruction, generators, logistics vehicles, and specialty trucks. Theyare suitable for oil cooling in hydraulic, transmission, and fuel systems.

LightWeight Coolers for oil and fuel cooling in engine coolingassemblies can also act as a small standalone radiator or remote oilcooler. Their construction is unique among cooler types. The entirealuminum cooler brazes as one single unit with no welding. Thisreduction in manufacturing steps enables reliable quality and deliveryof a cost-effective solution for small coolers.

The LightWeight Cooler includes the same core components ofAKG’s Bar-Plate Coolers, with specially designed tanks and tubes thathandle the pressure of heavy equipment cooling with less aluminumweight. The result is a lightweight and robust extruded tank designwhich allows for a variety of port styles and mounting configurationswith little-to-no tooling.

NITRA miniature solenoid valves and manifolds

AutomationDirect | automationdirect.com

NITRA GVP series pneumatic miniature solenoid valves are a suitable choice for many automation applications with low flow requirements. These two- and three-port valves are typically used for on/off flow control or with single-acting cylinders.

GVP series 12 or 24 Vdc solenoid valves are available in 10 and 15 mm valve widths and in 2-way or 3-way normally closed configurations. Latching solenoid valves are available in 3-way normally closed configuration. Latching solenoid valves will stay open after being momentarily energized thus saving power consumption and reducing heat. Simply reverse polarity momentarily to close the valve.

Used with GVP series valves, NITRA GM-3 series compact, precision machined manifolds are available in single to 6 stations for 10-mm manifolds and in single to 4 stations for 15-mm manifolds. Anodized aluminum construction is used for corrosion resistance. Also, newly available are compact and miniature manual air valves, general purpose shuttle and bleed valve fittings, brass air jet nozzle kits, and non-metallic pneumatic manifolds.

New filter line

Atos | atos.com

Atos has introduced a new line of hydraulic filters that round out its product portfolio. The filters ensure recommended fluid cleanliness levels in systems using the company’s proportional electrohydraulics. Products include the FSS suction, FRS return, FPS pressure, and FPH high-pressure filters. The FPH in-line pressure filters, for example, have threaded or SAE flanged ports and offer maximum flow up to 340 lpm and a working pressure up to 420 bar. The high-efficiency microfiber filter element has a filtration rating of 4.5-7-12 µm (beta/ISO 16889). They come with or without an electrical differential clogging indicator with optional LED signal.

Torsionally rigid curved-tooth flange coupling

KTR | ktr.com

BoWex FLE-PAC is a torsionally rigid curved-tooth flange coupling. Its hub is made of steel, and the flange toothing of carbon fiber reinforced nylon. This material combination provides the coupling with high dimensional stability even with temperatures up to 130 °C allowing for long and maintenance-free permanent operation from optimized coefficients of friction in the tooth combination.

Years of experience with applications at customer sites and extensive test series in the KTR test field in Rheine enabled the company to determine potential allowing for an increase of torques of up to 25%. The low wear of contacts and the good dimensional accuracy of the coupling were decisive for the torque increase. The increased coupling torques result in a wider performance range with drives up to 800 kW.

ProXT hydraulic hoses and new couplings

Gates | gates.com

The PRO series line of professional-grade hydraulic hoses and couplings offers performance specifically tailored to hydraulic applications across multiple end markets.

With the addition of the new ProXT hoses, the Gates Pro series line is now global and meets the vast majority of global industry hose specifications demanded by replacement and first-fit users. These ProXT hoses will be available in seven sizes ranging from ¼ to 1-in. and meet SAE 100R2/R16, ISO 11237 R16 and EN 857 2SC industry performance standards.

Gates PRO series couplings are qualified for use with the full line of PRO series hoses, including ProXT, to ensure end-to-end system performance. The matched PRO Series coupling line covers all popular terminations with corresponding crimp specifications published online.

Particle monitor for real-time analysis

Stauff | stauff.com

The redesigned Stauff LPM-II-plus particle monitor is an optical particle counter with high-performance LEDs that automatically detects the degree of contamination of hydraulic fluids and determines particle sizes in compliance with ISO 4406, NAS 1638, AS 4059E and ISO 11218 standards. It is for continuous measurement or analysis in

industrial systems operating to pressures of 420 bar. The LPM-II-plus can be used as a stand-alone unit with internal memory for 4,000 measurements, networked to a PC or PLC system control, or operated in parallel by a remote display unit. Depending on the model, the LPM-II-plus is also available with a water-in-oil sensor and temperature sensor.

XD Series joystick with single axis operation

APEM | apem.com

The new configuration options for the XD series joystick include single axis operation, higher operating torques, and dual Hall effect rollers. The XD series is now more suitable for use across a greater variety of vehicle applications. Single axis joysticks are widely used in scissor and boom lift applications. Higher operating torques are common requirements for construction applications including hydraulic excavators and mining vehicles. Both single axis operation and higher operating torques can be specified from the XD series configuration guide.

The XD series may now also be specified with dual HR series Hall effect thumbwheels. Using proven non-contacting technology, the HR series provides precise linear voltage outputs for over five million lifecycles. In combination with the primary X and Y joystick axis, the XD series can provide up to 4-axis of proportional control. Common applications include telehandler and articulated loaders.

Air prep units save space, enhance safety

IMI Norgren | imi-precision.com

This air preparation equipment for industrial applications, the Excelon Plus modular filter/regulator/lubricator (FRL), provides performance and enhanced safety in a unit that is 20% smaller and 35% lighter.

Safety elements of the new Excelon Plus include padlock features on both the shut-off valve and regulator to prevent tampering, and a double safety lock on the bowl to prevent it from being removed when in use. A rotating shut-off valve isolates the system from air as needed. A Quikclamp design speeds installation and simplifies removal.

The Excelon Plus filter extracts more than 96% of water from compressed air. For easier maintenance, a new filter assembly allows the filter element and bowl to be removed together for faster, cleaner service. This system also reduces the clearance required for maintenance to just one inch, freeing up valuable machine real estate.

Excelon Plus regulators have a large, flush mounted, integrated pressure gauge that is easy to read and less vulnerable to damage. Lubricators are available in Micro-fog and oil fog to meet various design and tool specifications.

Hydraulic flow monitoring device

Webtec | webtec.com

The FlowHUB ViscoCorrect is a hydraulic flow monitoring device with integraltemperature measurement and large digital display, now for use on oils,water, and water-based fluids.

Suitable for condition monitoring, test stands, and closed-loopcontrol applications in both fluid power and lubrication systems, FlowHUBViscoCorrect can measure and display flow and temperature readings, aswell as switch and transmit flow values. Having all this capability as part of asingle device provides system designers with several important advantages;alarms and shut-offs can be triggered, and real-time values transmitted toa PLC using just one unit, instead of up to sixdiscreet hydraulic components which mighthave been required conventionally.As a result, both costs and wiringrequirements can be reducedsignificantly.

Anaconda hydraulic hose for hydrostatic drives

Manuli Hydraulics | manuli-hydraulics.com

Hydrostatic drives are a widely used method of powertransmission, due to their fast response times and easeof speed regulation. Anaconda is the first hose by ManuliHydraulics which has been purpose designed to meet thespecific challenges presented by hydrostatic drive systems.

Hydrostatic drives often require short lengths of hosein tight routing conditions, such as the undercarriages ofconstruction and mining vehicles. This configuration canprove problematic, as shorter lengths of hose tend torequire a much higher bending force than longer lengthsof the same hose, making them difficult to install incompact environments.

Anaconda has been designed to alleviate thiscomplication with a reduced bending force to suit difficultundercarriage applications. It also has a very low minimumbend radius which exceeds the standard requirements,making routing easier and reducing the risk of kinks evenin these constricted conditions.

New filter element series

Argo-Hytos | argo-hytos.com

The new EXAPOR MAX 3 filter element generation improves the standards that have been setto date in the areas of pressure loss, dirt holding capacity, and flow fatigue resistance. In doingso, the power density of a filter element significantly further increased. As a result, it will nowbe possible to switch far more frequently to smaller filter elements in the same application,saving costs and installation space. The new series will be available in the finenesses of 5, 10and 16 µm.

The absolute dirt holding capacity and thus the service life could be further increased.This is due to a significantly improved specific dirt holding capacity from approximately 14 mg/cm² to >16 mg/cm², an increase of 15%.

Features:

• Increase of the service life in the customer application

• Reduction of pressure loss by up to 20%

• Better flow change resistance

• New optical appearance

• Individual customer labeling

Vacuum lifters

Piab | piab.com

Vaculex – Piab’s semi-automated lifters are designed to take the strain off workers. Allowing work in space-restricted areas, the lifters provide solutions where ceiling height, and narrow and confined areas with limited available working space may be an issue. Low headroom solutions and carbon fiber arms are examples of innovative answers to challenging environments. ATEX approved models are available, as are stainless steel tools/ attachments where needed.

The Vaculex vacuumoperated lifters also allow for efficiency improvements, elevating the productivity of a plant by enabling a good flow in handling procedures, and guaranteeing high quality of products through damage limitation. Often, staff requirements can be reduced.

Electronic proportional flow control

C.Matic | www.cmatic.it

The electronic flow control valve from C.Matic includes a circuit board, dc motor, tiny gearbox, and a needle valve. The PCB reads an electric input signal, processes it, and directs the servoactuator to move the needle valve inside an orifice. The unit ensures linear flow rate changes that are proportional to electrical inputs. One version has a built-in non-return valve that regulates air flow in one direction and permits free passage in the opposite direction. The valve self-compensates for hysteresis and has a resolution of 0.05% f.s. and repeatability of ±0.025% f.s. Maximum flow at 6 bar (and 1 bar differential) ranges from 425 to 1,300 Nl/min.