Delivering large biofuel projects Biofuels International Conference & Expo Brussels, Belgium | 5 July 2022 Angela Robledo Sr. Business Development Director, Low-carbon Fuels Angela.Robledo@worley.com
About Worley We are a future-focused business that provides solutions across the full value chain.
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The world requires a mix of low-carbon fuels to achieve the decarbonization of the transportation industry 2020
2%
Biofuels
2050
Biofuels
22%
Crude oil 63% 98% 98% of the world’s fuel demand was met by crude oil processing. Source: IEA, Net Zero by 2050 Report
Ammonia 8%
7%
Synthetic fuels Crude oil
Biofuels, synthetic fuels and ammonia will contribute to 37% of the expected liquid fuels energy demand.
From ambition to reality Together with Princeton University, we explored five key shifts needed to transform project delivery to make net-zero targets a reality.
We’re executing low-carbon fuels projects worldwide Low-carbon fuels capacity additions South America APAC
Europe
The journey to date
• US and Europe capitalize on incentives • Refineries conversion or coprocessing
MGPY
• New projects are larger and more integrated
Source: BNEF Low-carbon projects
North America
• Alternative feedstocks are gaining traction
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Designing Velocys’ first commercial waste-to-jet fuel plant in Europe The Altalto facility will be located in Immingham, UK and will turn municipal solid waste into SAF and naphtha. Velocys is developing another plant to be installed in Mississippi, US which will produce renewable fuels from forest residue.
70 million litres of fuel per year
Over 0.5 million tpa of waste
300,000 tpa CO2 saved with CCS
150% reduction in GHG emissions Learn more
We are the integrator across all parties involved Working towards a firm FEL-3 basis of design
Altalto Owner
TRI: MSW gasification
Vendors OEMs
Arvos: partial oxidation
Licensors
Air Liquide: syngas clean-up Velocys: FT synthesis
Subcontractors
Topsoe: liquids upgrading
Consolidated H&MB across all ISBL units and OSBL
Operating envelope matrix tested with licensors
FEL-2: Value engineering, PFDs, licensor integration, plot plan…
+/-30% TIC estimate at FEL-2
FEL-3 Preparation: Geotech and construction logistics, specs, standards…
Delivering Shell’s biofuels facility in the Netherlands We are providing detailed design and procurement services at Shell’s Energy and Chemicals Park in Rotterdam.
3 process plants
(HEFA, HMU, PTU) plus storage and interconnecting facilities
820,000 tpa
renewable naphtha, diesel and SAF
2.8 million
tonnes of CO2 saved every year
Working with Shell to fast track its biofuels project A year ahead of industry average
Year 1 (2020) Year 2 (2021) Year 3 (2022) Year 4 (2023) Year 5 (2024) Year 6 (2025)
Select
Select Approval
Define
Define Approval & FID
Execute
Industry average Index = 1.00
RFSU
Target schedule index: 0.84 12 months ahead of industry average
Project drivers status
Business and project objectives FEL Index Best Good Fair Poor Inadequate
RFSU: Ready for Start Up
Clear
Project team integration
Integrated
Project Control Index Good Fair Poor Deficient
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A successful biofuels project needs to be …
sustainable integrated
profitable future-proof and much more!
Collaboration and teamwork are essential to accelerate pace and scale We are building partnerships to make it possible.
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