bip solutions for wheelset maintenance

Copyright Deutsche Bahn AG / Uwe Miethe

Solutions for the maintenance of wheelsets

bip technology GmbH Am Elisabethhof 22 14772 Brandenburg an der Havel

We keep your wheels rolling

We keep your wheels rolling

AS A SPECIALIST FOR AUTOMATIC MAINTENANCE TECHNOLOGY FOR WHEELSETS, THE MEDIUM-SIZED, ENTERPRISE FROM GERMANY DEVELOPS CUSTOMER SPECIFIC, INNOVATIVE SOLUTIONS TOGETHER WITH THEIR CLIENTEL. The core competence includes design, construction and assembly of ultrasonic testing equipment, optical measuring and also cleaning of wheelsets. Besides the wheelset technology, bip technology GmbH also implements intelligent automation solutions for the maintenance within the railway sector. The products from bip technology GmbH are used worldwide by longstanding customers.

Therefore, bip technology GmbH is your ideal contact partner regarding workshop equipment for heavy and light maintenance at railway and mass transit operators.

PRODUCTS AND SERVICES • Wheelset measuring benches • Ultrasonic testing for wheelsets, wheels and axles • Cleaning and de-painting plants for wheelsets • Painting systems for wheelsets as well as impact protection coating for axles • Handling of wheelsets also as an overall concept • Integration of the machines with parent system (Industry 4.0) • Automation • Engineering, commissioning on site including after sales service

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We keep your wheels rolling

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WHEELSET DIAGNOSIS

WHEELSET CROSS CONVEYOR

1. WHEELSET DIAGNOSIS Wheelset condition situation for the exact determination of the maintenance measures to be carried out

2. WHEELSET CROSS CONVEYOR Moves the wheelsets transversal within parallel arranged tracks

3. PAINT REMOVAL/WASHING OF WHEELSETS

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CLEANING OF WHEELSET AXLES

PAINT REMOVAL/ WASHING OF WHEELSETS

The high-pressure water jet plant enables the fully automatic cleaning and paint removal of wheelsets and bogies with cold water, without the use of chemicals

4. CLEANING OF WHEELSET AXLES The automatic plant cleans wheelsets and removes dirt, rust or old paint within an enclosed cabin with dust extraction and filter

5. LIFTING / TURNING / ROTATING Ergonomic work, wheelset handling by automatic change of direction

5 LIFTING / TURNING / ROTATING

6 ULTRASONIC TESTING OF SOLID AXLES

6. ULTRASONIC TESTING OF SOLID AXLES Fully automatic ultrasonic test stand for solid axles in order to check against surface cracks and volume errors on the wheelset axle. User-friendly software created by bip-specialists

7. AXLE MEASURING Highly precise unit for quality tests of diameters, distances and concentricity for the production of axles

7 AXLE MEASURING 3

We keep your wheels rolling

FROM THE INDIVIDUAL MACHINE TO WORKSHOP: ALL FROM A SINGLE

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WHEELSET DIAGNOSIS 4

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2 WHEELSET CROSS CONVEYOR

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3 PAINT REMOVAL/ WASHING OF WHEELSETS

4 CLEANING OF WHEELSET AXLES

5 LIFTING / TURNING / ROTATING

6 ULTRASONIC TESTING OF SOLID AXLES

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AXLE MEASURING

We keep your wheels rolling

THE COMPLETE WHEELSET SOURCE

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8 IMPACT PROTECTION COATING FOR WHEELSET AXLES

9 ULTRASONIC TESTING OF WHEELS

10 ULTRASONIC TESTING OF HOLLOW AXLES

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BALANCING OF WHEELSETS

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WHEELSET MEASURING

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WHEELSET PAINTING

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INTEGRATION 5

We keep your wheels rolling

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IMPACT PROTECTION COATING FOR WHEELSET AXLES

ULTRASONIC TESTING OF WHEEL DISCS

8. IMPACT PROTECTION COATING FOR WHEELSET AXLES Protecting axles against impacts, caused by stones and ice and others.

Permanent protection is by special polyurethane coating

9. ULTRASONIC TESTING OF WHEELS Fully automatic and non-destructive testing of wheels and wheel tyres, also in combination with eddy current

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BALANCING OF WHEEL SETS

ULTRASONIC TESTING OF HOLLOW AXLES

10. ULTRASONIC TESTING OF HOLLOW AXLES With the mobile ultrasonic testing unit, wheelsets with longitudinal holes can be checked automatically in a non-destructive manner. Very easy to handle and transport

11. BALANCING OF WHEELSETS Determination of the existing unbalanced state of wheelsets

12. WHEELSET MEASURING

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WHEELSET MEASURING

WHEELSET PAINTING

bip technology GmbH also collaborates with other manufacturers of workshop equipment, for a perfect integration in the entire process.

Fully automatic, dynamic measuring of distances, profile shapes, plane and concentricity deviations on individual wheel sets with or without brake discs, bearings and gear boxes. Measuring with very little measuring uncertainty highest accuracy

13. WHEELSET PAINTING Fully automatic painting of different wheelsets. The complete process includes preparation, painting, drying and cooling. With possibility for the use of 1- or 2-component paints based on water or solvent

14. INTEGRATION

14 INTEGRATION 6

Data networking is possible. Integrate with your existing systems!

We keep your wheels rolling

Competent consultation and support requires presence on site.

Therefore, is bip technology GmbH, besides their headquarters in Brandenburg in Germany, ready for their worldwide customers with numerous agencies and is able to offer an optimal support for new machines and concepts. bip technology GmbH is present for you with a fast customer service and can guarantee a high machine availability.

The bip experts are based at bip technology GmbH in Germany and can have direct access to the machine’s electronics and software.

WORLDWIDE LOCATIONS ENABLE A FAST AND RELIABLE SERVICE • Remote maintenance • Upgrades • Calibration • Complete service package • Consultation • Concepts • Spare part guarantee • Local contact partners

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Copyright Deutsche Bahn AG / Oliver Lang

Automatic care and disposal on trains

Copyright Copyright Deutsche Deutsche Bahn Bahn AG /AG Uwe / Uwe Miethe Miethe

Wheel profile measuring

Copyright Copyright Deutsche Deutsche Bahn Bahn AG /AG Uwe / Uwe Miethe Miethe

Copyright Copyright Deutsche Deutsche Bahn Bahn AG /AG Uwe / Uwe Miethe Miethe

Ultrasonic testing solutions for railway wheels and axles

bip technology GmbH Am Elisabethhof 22 14772 Brandenburg an der Havel

bip technology GmbH Am Elisabethhof 22 14772 Brandenburg an der Havel

bip technology GmbH Am Elisabethhof 22 14772 Brandenburg an der Havel

We keep your wheels rolling

We keep your wheels rolling

We keep your wheels rolling

bip technology GmbH Am Elisabethhof 22 14772 Brandenburg Germany +49 3381 7590 0 sales@bip-technology.de www.bip-technology.de

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