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Blendtek Flyer

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PROVEN WORLDWIDE

Tried and trusted in commercial production and being used by lubricant blenders around the world.

OVER 100 MILLION LITRES

Blended every year, with significant energy and time savings.

INDUSTRY 4.0 ENABLED

Ready and compatible for modern, connected manufacturing.

RETROFITTABLE & SCALABLE

Fits easily into existing manufacturing plants and grows with your production.

SUSTAINABLE GAINS

Slashes energy consumption and helps create real Carbon Neutral blending.

BLEND LUBRICANTS

REVOLUTIONISING LUBRICANT BLENDING THROUGHOUT THE WORLD

FASTER • CLEANER • SMARTER

“The greenest kWh is the one you never use”

Contact us today to find out how your business can blend lubricants in a time saving, energy reducing and carbon neutral way.

BEST PROCESS INNOVATION FROM A SME

WINNER WINNER

Best Process Innovation from a Awards SME 2026 ICIS Innovation

www.blendtek.solutions info@blendtek.solutions

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SIMPLE TO OPERATE

POWERFUL IN PERFORMANCE


The Solution SonoMix™ takes a fundamentally different approach to conventional lubricant blending. Using ultrasonic energy, it delivers rapid, highly effective mixing without relying on prolonged mechanical agitation or process heat.

POWERED BY

The Current Challenges Lubricant manufacturing is a high-energy, high-cost and time-intensive process with a poor environmental reputation. Traditional blending relies on heating, stirring and cooling, creating high energy use, costs and CO₂ emissions. With the industry slow to address environmental challenges and sustainability no longer optional, change is needed to reduce energy consumption at source rather than relying on offsetting. The energy market remains fragile, with spiralling energy costs, concerns over security of supply and forecasts indicating that prices are likely to continue rising. As the lubricant blending industry is highly energy dependent, these challenges are having a significant impact on manufacturing costs and operational efficiency. Traditional heating and blending methods require substantial amounts of energy, often relying on fossil fuels that carry a high carbon impact. Currently, traditional lubricant blending involves;

HIGH ENERGY Traditional lubricant blending relies on heating, stirring and cooling, requiring significant energy input.

HIGH IMPACT High energy consumption means higher costs and increased CO₂ emissions, with fossil fuels often powering the process.

The result is a faster, simpler and significantly more energy-efficient blending process, designed to integrate into existing manufacturing sites and scalable with production demand.

Increases speed and ease of production, simultaneous

raw materials entry

without the need for ratio metering.

Extremely durable with

minimal maintenance required to ensure maximum uptime.

The Benefits

Ambient temperature blending, no components

Uses a standard 13A supply and only 1.2kW per

Mixing takes place at the molecular level providing enhanced product homogeneity & stability.

Space and layout benefits, static or portable versions easily

Proven capability of

Significantly, immediately and directly reduces

require heat unless too viscous to pump.

retrofit into any plant.

hour.

slashing energy consumption by over 90%.

TIME FOR CHANGE

Scope 1 & 2 emissions

and helps deliver organisational sustainability targets.

Engineered to run 24/7 to cover the most

demanding production environments.

Reduces time required to complete a blend, a single unit capable of 12 tonnes per hour. Scale capacity by adding units. 1 SonoMix™ 12 tonnes/hr 2 SonoMix™ 24 tonnes/hr

Sustainability is no longer optional. Reduce energy at source, lower carbon emissions and improve manufacturing efficiency.

3 SonoMix™ 36 tonnes/hr

Summary - Blend Faster, Cleaner & Smarter As demand grows for more sustainable, low-carbon manufacturing, there is an increasing need to reduce reliance on fossil-fuel-based energy, lower carbon footprints and improve energy efficiency. Customers, supply chains and evolving industry standards are all driving the need for change, making it increasingly important for manufacturers to find more efficient and sustainable ways to heat and blend products while reducing overall energy consumption.

Ambient temperature blending allows

immediate filling of product packs without cooling.

Reduces stock holding requirements, no

minimum batch quantities and

enables JIT for slow moving product lines.

This new technique enables global lubricant manufacturers to blend thousands of tonnes of products using a simple 13 amp plug, saving time, energy and drastically reducing their carbon footprint. This new ground-breaking process has been tried and tested by the largest technology providers in the world, independently audited and reviewed, and is fully approved for use. It is changing the way lubrications are blended, so contact us today to find out how organisation can blend Faster, Cleaner & Smarter.


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