Middle East Power – Jan/Feb 2022

JAN-FEB 2022 PROMOTING

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EDITOR’S NOTES

JAN-FEB 2022

THE MIDDLE EAST’S LARGEST FLARE GAS-TO-POWER PROJECT HAS BEEN COMPLETED IN KURDISTAN ISSUE #84 Publishing & Events Director Richard Teasdale richard@wipmagazines.com Publisher/Sales DIrector Neb Saric neb@wipmagazines.com Managing Editor Aidan Turnbull aidan@wipmagazines.com Accounts Executive Alison Williams accounts@wipmagazines.com Sales & Marketing Manager Sarah Hallows sarah@wipmagazines.com Far East Sales Bob Liu Shanghai, China bob.liu@ronco.com.cn US Sales & Subscriptions Jelena Milojevic power@wipmagazines.com Austrian & German Agent Mario Dobresko power@wipmagazines.com Power Media International Group, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL, UK Tel: +44 (0) 1403 888019 www.powermediagroup.co.uk © Middle East Power (ISSN 1468 7100)

Aggreko has finished its commissioning of the largest flare-gas-topower project in the Middle East (to date) - the Saqala Field project offering 165 MW capacity.

Based near the Saqala Field, Garmain block, South East Kurdistan, the 165 MW modular power plant has undergone its final site acceptance test (SAT), marking a successful on-time, on-budget delivery.

The test involved the facility running at full capacity for 72 hours and the test results examined and compared with computer models.

The plant is fuelled by approximately 40 million square cubic feet (SCF) per day of associated petroleum gas (APG) from the Saqala Field, saving 840 tonnes of CO2 per day, and cutting flaring by a third.

Delivered over the course of 2020-2021, the project was conceived and executed in close collaboration with Kurdistan’s Ministry of National Resources (MNR) and Ministry of Electricity (MOE).

Also provided by Aggreko was a new 6km gathering pipeline built THE PROJECT CONVERTS to transport the APG to the power FLARE GAS TO POWER IN plant. Around 7km of 33 kV and 33km of 132 kV overhead cables A WAY WHICHDIRECTLY were also insatalled to new high tensile low sage (HTLS) conductors BENEFITS THE LOCAL in order for the local distribution grid to handle the new power POPULATION AND THE plant’s full output.

REGION IN GENERAL. Ahmed Mufti, Kurdistan Regional Government’s Deputy Minister of Natural Resources (MNR) comments “We worked with Aggreko to provide a creative solution to convert flare gas to power in a way that directly benefits the local population and the region in general, while creating a positive environmental impact and improving air quality.”

Phil Burns, Managing Director for Aggreko Middle East, comments: “Kurdistan’s Regional Government has been forward-thinking in looking for ways to capture and convert gas that would otherwise be flared, to unlock production and power the local economy. We are extremely proud to have worked with the Ministries to deliver the Middle East’s largest flare gas to power project to date, while upgrading the local infrastructure to the lasting benefit of the community and businesses it serves.”

The facility is now contracted to run for four years, delivering power 24/7/365. Built using 192 MW of modular gas generators, the plant can easily be scaled up or down in response to changing gas volumes. Approximately 60 Aggreko engineers have delivered the project, with 80 local jobs created directly and indirectly for the site’s delivery and ongoing operations.

“

AIDAN TURNBULL Managing Editor www.wipmagazines.com www.powermediagroup.co.uk

MIDDLE EAST POWER

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CONTENTS

JAN-FEB 2022

14 10

12

03-08 LEADER AND NEWS FROM THE MIDDLE EAST Comments and Regional News

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20

THREE GENSETS FOR THE ERBIL POLICE ACADEMY IN IRAQ AKSA has provided three generators to the Police A ademy in Erbil, Iraq.

Providing prime power is still important - although Iraq’s generation capacity has increased in recent years there are still mains supply issues.

12

COMPANIES IN BANGLADESH & INDIA RELY ON CHP The Saiham Group in Bangladesh is a yarn manufacturer which operates two spinning factories including Saiham Cotton Mills Ltd., one of Bangladesh’s largest cotton companies relying on CHP.from MWM.

14 ADDING VALUE WITH INTEGRATED GENSET SOLUTIONS

A totally new, fully integrated Digital CANbus Series solution – SMART Link integrates power management and monitoring into a single platform. Paired with a Mecc Alte digital alternator and a Mecc Alte controller the results are impressive.

16 TEN GENSETS SUPPLIED TO ITQAN, ABU DHABI, UAE

ubaili Brothers has provided 10 x 100 KVA Standby Generators for ITQAN based in Abu Dhabi. ITQAN is one of the leading Systems Integrators in the UAE market.

18

NEW GENSETS PROVIDE POWER FOR SAUDI ARABIAN MUNICIPALITY

The Saudi Arabian government has purchased two Baudouin-powered diesel gensets (6M16 PowerKits) to provide power in the town of Al Quoz.

4

MIDDLE EAST POWER

20 400KVA GENSET SUPPLIED TO THE AL BASHIR HOSPITAL AMMAN, JORDAN

EMSA has supplied the Al Bashir Hospital in Amman, Jordan, with a BF6M1015CP-LAG Model Deutz Engine/400 kVA diesel generator set. The Omicron-COVID pandemic has made the hospital’s role more important than ever - it offers highquality care to approximately 50,000 patients per month as the most crowded public hospital in Jordan.

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NEWS

JAN-FEB 2022

IN BRIEF JINKO POWER WINS $209M SAUDI SOLAR PLANT CONTRACT China-based solar power plant developer Jinko Power Technology has won a US$209-million contract to build, own, and operate a 300 MW solar power plant in Saad, some 85km east of the Saudi capital, Riyadh.

The Shanghai-based company’s winning bid equalled about 1.48 US cents per kilowatt hours.

In building terms it will take about two years for construction and the operating period is estimated at 30 years.

The project is expected to generate about 876 million kWh annually, while the payback period will be about 15 years, stated the report. Jinko Power has more than three gigawatts of projects proposed or under construction, including a 2.1 GW plant in Ab Dhabi developed in 2020.

DEMAND FOR STANDALONE GENSETS LIKELY TO INCREASE IN IRAN AS IRAN LEGISLATURE SAYS ‘THEY ARE NOW OK’ According to new rules in Iran regulated companies which mine cryptocurrency in Iran will receive green energy. Tehran’s Ministry of Energy has passed new rules which allow factories which use renewable energy to generate electricity to supply electricity to coin minting companies that operate in accordance with the law.

“Legal miners can reach agreements with renewable energy power plants on negotiable terms and rates,” comments Mohammad Khodadadi, the project leader at Tabanil, the department in charge of the mining industry. He also emphasized that the Ministry of Energy will play a role in determining the exact tariffs.

Iran’s power generation, distribution and transmission company Tavanir is the country’s stateowned utility company which had been authorised or order miners to unplug their equipment.

As energy demand increases as temperatures drop, this measure is part of an effort to prevent power outages.

Tavanir spokesperson Mostafa Rajabi Mashhadi said that the Ministry of Energy has been working hard to reduce the use of liquid fuels for power generation in recent months. The closure of licensed crypto farms is one of a series of measures aimed at avoiding power shortages. Iran legalized Bitcoin mining in 2019 and introduced a licensing system for entities engaged in the industry.

MIDDLE EAST & NORTH AFRICA AND SOUTHEAST ASIA & AUSTRALIA DIESEL GENERATOR MARKET IN TELECOM INDUSTRY ‘WORTH US$262M BY 2027’

THE MIDDLE EAST’S ROLE AS A HUB FOR GREEN HYDROGEN TO BE DISCUSSED AT MIDDLE EAST ENERGY The MENA region’s most reputable & comprehensive energy event, Middle East Energy (formerly known as Middle East Electricity), returns to Dubai World Trade Centre from 7th-9th March to address the future of the energy transition.

The show will welcome senior energy leaders, policymakers & influencers to discuss the opportunities surrounding green hydrogen in the region.

According to a report by consultancy Roland Berger and Dii Desert Energy, an international public-private sector industry body, annual revenues for hydrogen production in the GCC could reach US$200 billion, which in turn could support www.wipmagazines.com www.powermediagroup.co.uk

upwards of one million jobs directly and indirectly connected to the green value chain by 2050. Furthermore, a study by Goldman Sachs revealed green hydrogen could meet 25% of global energy requirements in the next 30 years.

An array of hydrogen experts from around the globe will convene at Middle East Energy to discuss the prospects for the MENA region in relation to its emergence as a clean hydrogen hub.

Cornelius Matthes, CEO of Dii Desert Energy, will open the green hydrogen discussion at the Global Energy & Utilities Forum (GEUF), one of three dedicated energy conferences taking place at the event, on 7th March.

Studies by Transparency MarketResearch.com suggest that the diesel generator market in telecom industry - in the Middle East & North Africa, Sub-Saharan Africa, and Southeast Asia & Australia - will boom.

This was valued at US$ 159M in 2018 and is anticipated to expand at a CAGR of 6% right up to 2027.

Based on power rating, the up to 20 kVA segment dominated the diesel generator market in telecom industry in Middle East & North Africa, Sub-Saharan Africa, and Southeast Asia & Australia in 2018, says TMR. Rise in demand for specific uninterrupted and reliable power supply to telecom towers during power outage is anticipated to

boost the segment during the forecast period. This, in turn, is estimated to increase diesel generator market demand.

In terms of type, the stationary generator segment formed a major part of diesel generator market in the telecom industry in Middle East & North Africa.

This was primarily due - says the market reserach company to the increase in investments in the installation of telecom towers in remote areas in these regions.

This dominance is projected to boost the diesel generator market in the telecom industry generally between 2022-27. The standby segment also held a significant share of the diesel generator market in telecoms. industry, says TMR.

MIDDLE EAST POWER

5

NEWS

JAN-FEB 2022

IN BRIEF QATAR DEAL ENSURES NATURAL GAS SUPPLY FOR GAZA POWER PLANT Qatar’s Foreign Ministry has signed an agreement with Gaza’s electricity company which will establish an escrow account for the costs of supplying gas and generating electricity at the Gaza Strip’s only power plant.

The Gaza Electricity Distribution Company will deposit US$5 million per month when the planned gas-powered plant starts operating.

Doha did not say how many years the Gulf nation was committing to the plan.

Qatar, the Palestinian Authority and Gaza’s electricity company have signed a deal concerning a long-term project to supply Gaza’s only power plant with natural gas across its borders.

Qatar’s envoy to the Gaza Strip, Mohammad al-Emadi, has confirmed that Doha has already signed a memorandum containing a pledge to invest US$60 million in laying the pipeline for the proposed project.

6

MIDDLE EAST AND AFRICA HYDRO TURBINE GENERATOR SETS - MARKET RESEARCH INDICATES STEADY EXPANSION According to market research company CRIFAX the Middle East has seen an increase in total primary energy production since 2016 - and demand for the technology is likely to at least double by 2028.

CRIFAX recently added a report on ‘Middle East and Africa Hydro Turbine Generator Sets Market, 2020-2028’ to its database of market research collaterals consisting of an overall market scenario with prevalent and future growth prospects, among other growth strategies used by key players to stay ahead of the game. Additionally, recent trends, mergers and acquisitions, growth analysis along with challenges that are affecting the growth of the market also feature in the report, says the company.

The Middle East and Africa Hydro Turbine Generator Sets Market is estimated to offer a mixed economic growth, with growth rates in different countries growing depending upon the level of natural resources prevailing in the country and the access to energy at affordable rates prevailing in such countries.

The demand for power and energy has been growing in the region, with some countries generating high demand for power and energy, owing to the level of economic growth prevailing in their countries. The consumption of energy in the region is witnessing an increase over the past few years, owing to growing population, higher economic growth in some nations and better access to affordable energy in some parts of the region.

The growth in the power sector has been the largest - an expansion rate of 2.3% per annum, while at the same time, industry grew at 2% contributing about 69% growth in incremental energy demand.

The Middle East region contributes about 36% of the global liquids production.

Moreover, it is also the second largest producer of gas, with a contribution of about 20% of global production.

Renewables have been contributing to only 6% of the total installed power generation capacity in the Middle East region, with only 4 out of 22 Member States recording a non-h ydro renewable energy growth.

EGYPT HAS PLANS TO ACQUIRE AS MUCH AS 30% OF ITS NEW MEGAPROJECT PLANTS

A 21.6MW DRUPS FOR COMPUTING FACILITY IN SAUDI ARABIA

To power Egypt’s economic transformation, Siemens Energy has successfully managed to boost Egypt’s power generation capacity by over 40% by connecting 14.4 gigawatts to the Egyptian national grid. This is enough power to supply over 40 million Egyptians with reliable electricity and provide a much-needed power to different industrial sectors.

Egypt is currently deciding about whether it should launch an initial public offering of this joint project with Siemens known as the Egypt Megaproject..

“This offering is one of the most important projects in line with the objectives of the Egyptian state,” explains Ayman Soliman, the executive director of The Sovereign Fund of Egypt.

The three power stations, built by Siemens in July 2018 at a total cost of 6 billion euros ($7 billion), each generate 4.8 gigawatts of electricity, and are managed by Siemens under an 8-year contract with the Egyptian government.

Egypt’s sovereign fund has plans to acquire 30% of the power stations as part of the deal aimed at reducing the debt burden of financing the three power stations of the government.

The announcement followed a meeting with the PM Mostafa Madbouly to review the developments of the Fund’s major projects and explore the possibility of floating some companies of the National Service Projects Organization on the Egyptian Stock Exchange.

The offering is said to reflect the fund’s main objective to create partnerships with the private sector & expand economic growth.

Twelve mtu Kinetic PowerPacks are now fully operational at the King Abdullah University for Science and Technology (KAUST) in Saudi Arabia.

Produced by Rolls-Roycemtu the systems are equipped with dynamicallyrotating kinetic energy accumulators, provide the university’s supercomputing facility and data centre with uninterruptible power supplies, acting as the energy backbone.

Each mtu Kinetic PowerPack type KP5 has a power output of 1.6 megawatts, operates in medium voltage at 13.8kV, 60Hz, and is powered by an mtu diesel engine type 16V 4000 G74S. These uninterruptible power supply systems were produced in Belgium then fitted into custom-made enclosures in the UAE and finally installed onsite in Saudi Arabia.

Designed for humid ambient conditions and temperatures of up to 50 degrees Celsius, the systems are served by medium-voltage switchgear

MIDDLE EAST POWER

and transformers as well as two control stations. mtu Kinetic PowerPacks have been installed in two groups of 6 systems each, with one available as a back-up in each group.

In the event of a power outage, the constantlyrotating, heavy kinetic energy accumulator drives the generator and bridges the few seconds until the diesel engine takes over.

Andreas Schell, CEO of Rolls-Royce Power Systems, said: “King Abdullah University has chosen us as a partner - placing their confidence in our solutions, our expertise and our many years of experience. The University’s choice underlines our expertise in the field of power generation.” www.wipmagazines.com www.powermediagroup.co.uk

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NEWS

JAN-FEB 2022

IN BRIEF 12MW POWER PLANT FOR A RURAL AREA ELECTRICAL COMPANY IN OMAN The Anglo Belgian Corporation has completed commissioning tests on a 12MW ABC multi-genset diesel dower unit it provided to a regional electrical company based in Oman.

Four 3MW diesel generators were provided by ABC, offering a total load of 12MW. Anglo Belgian Corporation (ABC) located in Gent, Belgium, is a leading European manufacturer of medium-speed engines in the power range between 600 and 10,400 kW. The company develops and manufactures innovative medium-speed engines for the energy and transport industry. Recently, ABC introduced its ‘hybrid solutions’, offering a range of propulsion and power generation units.

PRODUCING GREEN ENERGY WITHIN THE GULF STATES WITH MUNICIPAL SOLID WASTE PROJECTS & METHANE Dubai Municipality is building the largest plant in the Middle East to convert solid waste into energy at a cost of AED 2 billion in the Warsan district. The move is part of a National Agenda to reduce the landfill by 75%, in addition to protecting the environment from methane gas emitted by waste sites.

Once complete the facility will receive 2,000 metric tonnes of municipal solid waste per day in the first phase to produce 60 megawatts. The waste incineration project is the first of the four projects to produce green energy.

One company with a good deal of experience in this sector is STAMFORD. In the fast-growing megacity of Shenzhen in China STAMFORD alternators are playing a key role in powering a major municipal solid waste project. The Shenzhen Dongjiang Environmental Renewable Energy Co Ltd uses household waste to create landfill gas for power generation, providing 50 million kWH of power each year.

The customer chose STAMFORD alternators with an output of 1000kW/10.5kV to provide continuous power to sustainably support the city’s growing needs.

NEWAGE | STAMFORD| AvK’s Executive Director of Sales, Robert Reinius, comments: “The power generation market needs to push ahead with reducing their carbon footprints by developing hybrid or microgrid-based facilities which use renewables alongside traditional generator sets.”

1.21MW BATTERY SYSTEM FOR WORLD’S LARGEST SOLAR FARM IN THE UAE A recent contract has involved the supply of a 1.21MW / 8.61MWh of Tesla’s Powerpack BESS product to Dubai. A Tesla battery energy storage system (BESS) pilot project has gone into service at what is currently the world’s biggest single-site solar PV plant, Mohammed bin Rashid Al Maktoum Solar Park.

The Dubai Electricity and Water Authority (DEWA) has inaugurated the project at its solar farm 50km south of Dubai. The Mohammed bin Rashid Al Maktoum Solar Park has already reached 1GW of solar generation capacity installed and with ongoing capacity expansions taking place could become five times that size by 2030.

The pilot now relies on a1.21MW / 8.61MWh Tesla’s Powerpack BESS product. The Powerpack BESS is aimed at the commercial, industrial and light utility-scale markets, and sits in-between the residential Powerwall and utility-scale Megapack.

Dubai has a strategy in place for providing 75% of power capacity from clean energy sources by 2050 as well as making the UAE city a “global hub for clean energy and a green economy,” DEWA managing director and CEO Saeed Mohammed Al Tayer said.

“The energy storage project using Tesla’s lithium-ion battery solution is currently the largest single-site solar park in the world,.”

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2.4 GW GAS-FIRED COMBINED CYCLE POWER PLANT FOR THE GULF Mitsubishi Power, an arm of MHI, has shipped three M701JAC gas turbines to the Fujairah F3 combined cycle power plant in the UAE from its Takasago Machinery Works in Hyogo Prefecture, Japan.

The 2.4 GW plant will be the largest natural gas fired GTCC facility in the UAE, playing a crucial role in the country’s power generation sector, while also contributing to the GCC’s power grid.

The M701JAC operates at an efficiency greater than 64%, meets a reliability rating of 99.6%, and is said to be the lowest emitter of carbon-dioxide emissions per unit of power when used in combined cycle. It is capable of operating on a mixture of up to 30 % hydrogen and 70 % natural gas, and can be converted to 100 % hydrogen firing.

These generators will be the core units of the F3 plant, owned and operated by Fujairah Power Company F3 LLC, a special purpose company (SPC) jointly owned by Abu Dhabi National Energy Co MIDDLE EAST POWER

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GENERATORS

JAN-FEB 2022

THREE GENSETS FOR THE ERBIL POLICE ACADEMY IN IRAQ

I

n December 2021 a technical team from AKSA Middle East completed the commissioning of its three generators (offering a total power output of 3 MVA) at the Police Academy in Erbil, Northern Iraq and gave the necessary technical training to the operating team. A company spokesman comments: “Our technical personnel completed the commissioning of our generators in an efficient and timely manner and gave a thorough technical training to the operating team at the Erbil Police Academy.”

The Erbil Police Academy in an important institution in Iraq and has contributed substantially to achieving the Iraqi national goal of putting 135,000 properly trained police officers into the field.

Founded as an electrical motor factory by Ali Metin Kazanci in 1968, AKSA manufactured its first generator in 1984 and became an expert in machinery and hardware for electrical energy supply in a short amount of time.

In 1994, the Aksa community became corporate under the name Kazanci Holding and reorganized, achieving its current structure. Aksa has been the leader of generating sets market for a long period of time and is among Turkey’s largest 200 industrial companies and exporters.

Aksa Power Generation opened one of the largest genset factories in the world in May 2012. Aksa has secured its place among the biggest genset companies in global market with this new 100,000m² factory.

The new factory will be producing 24,000 units of diesel gensets annually. In addition, it has 16 test rooms which are equipped with the latest technology and feature a 25 MVA test capacity.

Today, Aksa Power Generation manufactures petrol, diesel, natural gas and marine generating sets range between 1 kVA to 3125 kVA as well as lighting towers and generator hardware in the manufacturing facilities in Istanbul, Changzhou and Louisiana. The company has become a leader and pioneer within the sector. Aksa Power Generation aims to rank among the top three global manufacturers by 2025.

As one of the first manufacturers of natural gas generator sets of the world, AKSA specialises in the manufacture of synchronised sets. Aksa Generators reports that it has increased its investments in technology to remain a pioneer of change in the manufacture of more soundproof, environment-friendly generators with lower fuel consumption.

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MIDDLE EAST POWER

Iraq generates electric power from liquid fuels, natural gas, and hydroelectric resources. In addition, it also relies on electricity imports from Iranto meet domestic demand.

Although Iraq’s generation capacity has increased in recent years, it is still not sufficient to meet its power needs.

Across the country, maintenance issues have resulted in large distribution losses, low voltage levels, and frequent disconnections requiring essential local services - such as the poli ce force - to depend on their own gensets for prime and backup power.

In a recent contract completed in January 2022, AKSA completed the installation of a 1160 kWe cogeneration plant for a key client one of the largest hotel chains in the world located in Istanbul.

At one of the most beautiful hotels on the Bosphorus an AKSA Cummins 1160 kWe continuous natural gas generator installation is now providing power.

The 1160 kWe QSK60G is an energyefficient gas generator series offering a total package of gas generator capabilities and innovative gas

technology for Prime and Peaking Power applications.

Model: C1160 N5C Frequency: 50 Hz Fuel Type: Natural Gas MI 61 + Emissions Performance NOx: 500 Mg/Nm3 The QSK60G gas generator series is one of proven success with over 2GWE installed globally. The generator series provides excellent fuel efficiency, reliability, coupled with low maintenance costs to provide low total cost of ownership. www.aksapowergen.com

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CHP

JAN-FEB 2022

TWO LEADING COMPANIES IN BANGLADESH & INDIA RELY ON CHP

T

he Saiham Group in Bangladesh is a yarn manufacturer which operates two spinning factories including Saiham Cotton Mills Ltd., one of Bangladesh’s largest industrial cotton

mills.

For more than ten years, the plant that supplies energy to the cotton yarn production was equipped with nine gensets with a total output of 9 MW. In 2017, Saiham Group decided to replace the previous generator sets with one MWM TCG 2020 V16K and six MWM TCG 2020 V20 generator sets.

Saiham Cotton Mills Ltd. manufactures auto-coned, electronically-cleared, carded, and combed cotton yarn. The production capacity amounts to 15,480,000 kg of yarn/year from 82,080 spindles. The new generator sets were installed by MWM distributor Kaltimex Energy Bangladesh (Pvt.) Ltd and deliver 13.5 MW, i.e. 4.5 MW more energy, from the same amount of gas.

The MWM generator sets now supply a new system with 7,056 additional spindles with energy.

The Saiham Group’s decision to modernise the factory’s power supply with MWM gas generator sets was based on one and a half years of intensive research, which had revealed these engines’ high performance and good service offering.

The 13.5-MW power plant with MWM gas gensets also assists the Saiham Group in covering the global demands of textile manufacturers.

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Leading manufacturer of motorbikes and scooters in India relies on MWM For more than ten years, the largest manufacturer of motorbikes and scooters in India, Hero MotoCorp, has relied on the generator sets of the TCG 2020 series.

The Indian MWM service partner Green Power International Pvt. Ltd installed six TCG 2020 V20 gas generator sets for the large motorcycle and scooter manufacturer Hero MotoCorp.

The gensets were commissioned in the years from 2010 to 2012. Three of the six gas gensets were installed in the Hero MotoCorp factory in Gurgaon, and the other three in the factory in Dharuhera, Haryana.

The MWM gas generator sets operate in island mode, supplying the two factories with electricity for the production of motorcycles and scooters.

The generator sets are designed for parallel operation and island-mode operation and boast a high degree of efficiency. If no public power supply grid is available or if it is subject to frequent outages, island-mode operation is a more suitable solution.

As the local laws do not permit Hero MotoCorp to implement parallel operation, the challenge posed by fluctuating loads could only be tackled by way of island-mode operation in the factories.

The MWM TCG 2020 V20 gas generator sets produce a total of 12 MW of

power (6 MW per plant). The power continually supplied is used for the production of about 7.6 million motorcycles a year.

All six installed MWM gas generator sets of Hero MotoCorp have completed more than 50,000 operating hours per engine. The gensets continually supply the production facilities of the two factories with power.

Uninterrupted power supply is vital especially in the field of industrial production. Especially companies such as food manufacturers and manufacturers of highly sensitive components depend on uninterrupted power supply and are severely affected by power outages.

The operation of a cogeneration power plant that is designed for island-mode operation ensures secure, reliable, and uninterrupted power supply and enables use of the engine exhaust heat for heating and cooling purposes.

Recently, Green Power International Pvt. Ltd successfully completed the scheduled E-70 maintenance (major overhaul) of one of the gensets at Hero MotoCorp’s Dharuhera site.

Within the scope of the maintenance, Green Power International Pvt. Ltd disassembled the engine block, replaced the main bearings, and measured the crankshaft. Since the go-live of the gas genset system, Green Power has ensured the customer service and support, including spare part supply and plant maintenance. www.mwm.net

MIDDLE EAST POWER

13

INTEGRATED GENSETS

JAN-FEB 2022

THE COMPLETE PACKAGE: ADDING VALUE WITH INTEGRATED GENSET SOLUTIONS

A

s a global manufacturer with more than 75 years of experience in the alternator industry, Mecc Alte has become adept at spotting powergen trends.

The latest trend is towards meeting power demands by providing an integrated package that allows its clients to fit the increasingly complex requirements of the application.

“Power generation is becoming much more about complete solutions than products,” says Mecc Alte’s Sales and Marketing Director, Jonathan Stokes.

“We’re creating value by supplying Original Equipment Manufacturers (OEMs) with alternators, controllers, battery chargers and governors required for their generators. The result: an integrated solution that very closely matches the unique demands of each and every power requirement.”

The company’s independent status has won it a great deal of trust from the power community over the years.

“We’ve never built complete gen sets, so people know that we’re not in competition with them” says Jonathan.

“As a result we’ve earned our reputation as a trusted advisor. When clients come to us with a problem, we provide a straightforward – and sometimes very innovative – answer.”

The recognition of a growing demand from the market for more integrated, packaged solutions has led to the development of a number of new products that make it easier to meet the need.

A totally new, fully integrated Digital CANbus Series solution – SMART Link - integrates power management and monitoring into a single platform. When it’s paired with a Mecc Alte digital alternator and a Mecc Alte controller, the results are impressive.

“By providing simple safe access to all essential genset components, we enable true digital regulation and real time measurement, as well as smart diagnostics, rapid setting via the controller, and enhanced safety – all in one human-machine interface or HMI,” says Jonathan.

A flurry of other new products are being launched by the company that are also designed to be easily integrated into complete solutions for OEMs. The next generation of the company’s highly successful C-Type series consists of two new models – the ECP4 and ECP30, adding to a range which is designed to deliver a high power to size ratio.

As with all C-Type alternators, the new models benefit from Mecc Alte MAUX (Mecc Alte Auxillary Winding System) installed as standard. This power boost facility enables every C-Type alternator to take an overload of

14

MIDDLE EAST POWER

of >300% forced current for up to 20 seconds – perfect for motor starting requirements.

The C-Type Series represent a completely new approach to design, both inside and out, which brings various advances and benefits to our customers and end users.

We have invested many hours in research, working with the power generation industry, to understand the challenges that are faced in achieving and maintaining continuous, efficient and reliable power delivery.

Other new products announced by the company include a new DC250 lighting tower controller, a new hybrid battery charger for DC applications, and a new 20A 24V charger for high current demand applications.

In addition, new AVRs with an integrated link to controllers have been unveiled, which are designed to provide an optimum communications and collaboration solution in terms of information, setting, efficiency and consequent savings.

Mecc Alte is a high volume manufacturer producing in Italy, the

UK, China, and India.

The diverse range includes small 2-pole and large 4-pole alternators, as well as medium and high voltage machines, and multi-pole units for hydro applications, spanning 1 – 5000kVA The network of factories is additionally supported by wholly-owned subsidiaries based in Australia, France, Germany, Singapore, Spain and the USA who specialise locally in the sales, distribution and aftersales for all Mecc Alte’s alternator solutions.

In addition its powerful partnership with customers and service centres around the world enable global support that starts at the initial contact right through to training and aftersales.

“We pride ourselves on being the Power from Within the systems and gensets that our customers produce,” says Jonathan.

“With these new products, it’s a description that’s even more appropriate.” www.meccalte.com

www.wipmagazines.com www.powermediagroup.co.uk

LIGHTING TOWERS

AIR COMPRESSORS Since 2001,PowerLink has been devoted to energy equipment manufacturing with premium quality and reliable sincerity.

Diesel generators,gas gensets,gas cogeneration units,lighting towers and air compressors are available to different countries, which can meet different quality,electrical,safety and emission standards of your location. We have delivered more than 125000 units of gensets in 98 countries.For details,please visit our group website and give us a call.

GENERATORS

JAN-FEB 2022

TEN GENSETS SUPPLIED TO ITQAN, ABU DHABI, UAE

J

ubaili Brothers has provided 10 x 100 KVA Standby Generators for ITQAN based in Abu Dhabi. ITQAN is one of the leading Systems Integrators in the UAE market and is a subsidiary of Yas Holding group. It is known for providing Enterprise clients with world-class solutions addressing their local business needs.

ITQAN’s Solutions Portfolio covers applications, Infrastructure, Integrated Security. In the applications field ITQAN provides exclusive and smart solutions to improve the customer’s business workflow.

In terms of Infrastructure ITQAN offers solutions for Software, Hardware, Networking, Data Security, Computing, Storage, Audio/Video, Firewall Protection, Cloud and Virtualization, Integrated Security, Aviation and Defence Solutions, Facility Asset Management Solutions.

Designed as backup power units for data centres, the gensets from the Jubaili Brothers are soundproofed 65dBA@metre units. The company previously provided 12 x 500 KVA Generators + 3 x Synchronization panels for the ACC Labour Camp, also located in Abu Dhabi.

Jubaili Bros has over 40 years of experience and is the leader in offering complete power solutions throughout the Middle East, Africa and Asia. Its products and

“

JUBAILI BROTHERS HAS PROVIDED 10 X 100 KVA STANDBY GENERATORS FOR ITQAN BASED IN ABU DHABI. ITQAN IS ONE OF THE LEADING SYSTEMS INTEGRATORS IN THE UAE MARKET AND IS A SUBSIDIARY OF YAS HOLDING GROUP. IT IS KNOWN FOR PROVIDING ENTERPRISE CLIENTS WITH WORLD-CLASS SOLUTIONS ADDRESSING THEIR LOCAL BUSINESS NEEDS. 16

MIDDLE EAST POWER

and offerings include a full range of gensets which includes Perkins powered diesel generator sets, Renewable Energy, Mobile Light Towers, spare parts and accessories and aftersales services. The company is one of the biggest Self Serviced OEMs of Perkins Engines.

The Standby gensets supplied to ITQAN are the Jubaili-Perkins 100 kVA generator model, each featuring a prime power output of 100 kVA, 80kW and a standby output of 110kVA, 88kW at 0.8 power factor, 3 phase, 4-wire, 415/240 / 400/230 / 380/220 Volts, 50 Hz at 1500 RPM. Each complete generating set is mounted in a heavy gauge steel, weatherproof and acoustic enclosure.

The 100 kVA diesel generator that is said to ‘be perfectly suited to provide emergency power, prime power or even just occasional use’. The range incorporates the Marelli alternator as standard across three-phase models.

The high quality genset assembly enclosure incorporates a strong steel plate providing stiffness, rigidity and low vibration transfer.

A powder-coated paintwork finish has been provided to minimise corrosion. The canopies have door

locks as well as high-quality sound absorbing and fire retardant inner materials. They also have lifting lugs and forklift holes in each canopy base.

There are compact and robut protection guards installed in the engine’s radiator area to increase its long working life.

This is a 4-Stroke water-cooled diesel engine with an industrial silencer and coolant recovery tank. The engine has a single bearing, 4 pole brushless alternator, anti-vibration mountings, an integral fuel tank with fully bunded base protection and a fuel level sensor.

Each genset has an Auto start control system with electronic digital (control module DSE7420), an Output circuit breaker. and an Emergency stop button. Also featured is a high engine temperature and low oil pressure shutdown system, a 12V starter battery with leads and switch and a high quality assembly, providing rigidity and low vibration.

The wiring and connectors feature double protection, with protection guards in high voltage parts. www.perkins.com www.jubailibros.com

www.wipmagazines.com www.powermediagroup.co.uk

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4436_HVI_MEE_Qtr_Page_PRINT.pdf

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The PFT-503CM(F) AC Hipot series offers a convenient one-piece field portable design offering a 0 to 50 kV AC output, a 6 meter, 20 feet Shielded HV Output Cable, a Guard Ground Circuit for accurate leakage current measurements, and Transit protected meters to prevent meter damage between test sites.

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GENERATORS

JAN-FEB 2022

NEW GENSETS PROVIDE POWER FOR SAUDI ARABIAN MUNICIPALITY

T

he Saudi Arabian government has purchased two Baudouin-powered diesel gensets to provide power for their municipal buildings in the town of Al Quoz. The 6M16 PowerKit units have been purchased through Almajd Power, a local OEM partner, with the contract signed late 2021.

A spokesman for Baudouin commented, “Thanks to our partner Almajd Power, the Ministry of Municipal and Rural Affairs can now rely on our two 6M16 Baudouin PowerKit engines to assure the supply of power”.

It’s another success in the Middle East for Baudouin, the European engine manufacturer founded in France more than 100 years ago.

The company already has a proven track record in the region, with Baudouin PowerKit engines widely used to support critical applications such as hospitals and datacenters, but also to provide power for mining, construction and agriculture.

To lead the market, Baudouin developed a comprehensive range of high horsepower (HHP) engines with the PowerKit M33 and M55 platforms that span 1150-4125 kVA. Robust and reliable, the M55 series utilises premium engineering for exceptional performance, thanks to Baudouin’s unique technologies.

It also offers the highest power density in its class, through highly efficient combustion and high-pressure ratio turbochargers.

Overall, these Baudouin PowerKit engines provide exceptional cost efficiency, with extended mean time between overhauls (MTBO).

The high-horsepower engines also offer variable duty cycle capabilities and high transient block load capabilities, for uninterrupted power in critical protection situations.

Both the M33 and M55 PowerKit series deliver further cost efficiencies with best-in-class fuel consumption and are designed with a high tolerance to varying fuel quality.

This is how Baudouin clients can expect to stay up and running, even under the challenging conditions that are sometimes demanded by the operating environment in the Middle East.

Over the life of every Baudouin engine, dependability is guaranteed by their strong European quality standards, and access to global service and support.

This includes trained partners in the Middle East, who can provide after care and access to genuine spare parts shipped within 24-hours of order.

The recent success of Baudouin in Saudi Arabia, and their continued

popularity in this part of the world, show how trusted the company’s engines are to power not just industrial applications, but also hospitals, banks and data centres and other infrastructures essential to the Critical Infrastructure Protection market.

More than a century of experience in design, manufacturing, support and quality goes into every PowerKit. “You can expect reliability, durability, excellent total cost of ownership and European quality from every Baudouin PowerKit engine,” explains a company spokesman.

baudouin.com www.almajd-power.com

“

THANKS TO OUR PARTNER ALMAJD POWER, THE MINISTRY OF MUNICIPAL AND RURAL AFFAIRS CAN NOW RELY ON OUR TWO 6M16 BAUDOUIN POWERKIT ENGINES TO ASSURE THE SUPPLY OF POWER. www.wipmagazines.com www.powermediagroup.co.uk

MIDDLE EAST POWER

19

GENERATORS

JAN-FEB 2022

400KVA GENSET SUPPLIED TO THE AL BASHIR HOSPITAL AMMAN, JORDAN

E

MSA has supplied the Al Bashir Hospital in Amman, Jordan, with a BF6M1015CP-LAG Model Deutz Engine/400 kVA diesel generator set.

EMSA opened its first factory in Sancaktepe in 1977 to meet the ever-increasing generator and alternator demand in both the domestic and international market. It has been answering the energy needs of the seven main regions of Turkey and exporting its products across the world for some years now.

Amman is the capital and largest city of Jordan, and the country’s economic, political, and cultural centre.

With a population of 4,536,500, Amman is the largest city in the Levant region, and the sixth-largest city in the Arab world.

The Omicron-COVID pandemic has made the hospital’s role more important than ever - it offers high-quality care to approximately 50,000 patients per month as the most crowded public hospital in Jordan.

An EMSA spokesman commented: “The BF6M1015CPLAG Model Deutz Engine 400 kVA generator set manufactured by EMSA Generator is one of the series in highest demand due to its reputation for quality and reliability.”

In another recent contract won in 2021, EMSA sold a genset to ViaPort Marina located in Tuzla, Istanbul.

Here, a shopping mall and a port which now relies on an 825kVA set from EMSA Jenerators to complete its energy infrastructure.

ViaPort Marina officials specified the set to provide uninterrupted power in case of any power cuts involving the grid.

ViaPort Marina purchased a 6M33G825/5 model BAUDOUIN engine with an EGK355-600N model Emsa alternator designed for a 825 kVA diesel generator set - this was rapidly manufactured and delivered, says the company.

“Using the generator as an auxiliary power source with the standby mode when there is grid energy infrastructure is extremely important for locations such as ViaPort Marina,” a company spokesman reports.

antifreeze) cooling system and turbocharged and aftercooled aspiration.

Engine dry weight 2370kg.

The generators made by EMSA include automatic commissioning in case of a power cut. These means that the businesses at the Viaport Marina can get fast and uninterrupted electricity without any delay and work can continue without any interruptions.

ViaPort Marina is using the generator as an auxiliary power source in standby mode when the grid energy infrastructure is stable; this is extremely important for locations such as these.

As the name suggests, ViaPort Marina is not just a shopping mall and entertaining location but also a busy marina for vessels. A location which blends both a marina and shopping mall culture needs energy 24/7.

The EMSA generator is able to fully undertake its task and is ready to offer support for any other needs, says the manuifacturer.

Akarteks, one of Turkey’s ket textile manufacturers has also chosen EMSA generators to prevent any problems due to energy loss.

A company spokesman commented: “A generator is an important element for Akarteks with 5 million textile items manufactured per year. The company selected EMSA,to provide gensets for its manufacturing facilities. due to energy loss.

“Akarteks will minimise the energy loss level in its key manufacturing facilities and will continue to manufacture without downtime loss.”

Akarteks has been a key manufacturer in Turkey for more than 30 years. It operates four facilities with a total area of 31,000 sqm.

Akarteks specified a BF6M1015CP-LAGG3A model Deutz engine, a EGK315-320N model Emsa alternator and 440 kVA diesel generator sets manufactured by EMSA to eliminate potential power cuts.

The manufacturing process will be uninterrupted as the EMSA generators can start in a very short time should an outage occur. www.emsa.gen.tr

Thanks to a sound insulated external container for the genset both the marina and shopping mall visitors will neither see nor hear the generator.

The 6M33G825/5 model BAUDOUIN engine has 6 / 24 cylinders/valves and a 19.6-litre displacement.

A diesel 4 stroke engine with a liquid (water + 50%

20

MIDDLE EAST POWER

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Winding. Rewinding. Supply.

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NOTES

ENGINE MANUFACTURERS GUIDE

R Schmitt Enertec GmbH

INNIO Jenbacher gas engines

Headquarters: A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model JMS 208 GS JMS 208 GS JMS 312 GS JMS 312 GS JMS 316 GS JMS 316 GS JMS 320 GS JMS 320 GS JMS 412 GS JMS 416 GS JMS 420 GS JMS 612 GS JMS 616 GS JMS 620 GS

Fuel

rpm

g g g g g g g g g g g g g g

1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,500 1,500 1,500 1,500 1,500

Pel

Pth

330 335 625 633 834 848 1,063 1,060 844 1,131 1,415 1,820 2,433 3,041

358 406 731 808 988 1,079 1,190 1,313 892 1,194 1,492 1,792 2,399 3,020

Ratings natural gas standard, NOx ≤ 500 mg/ m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team.

TAD1242GE TAD1640GE TAD1641GE TAD1642GE

352 393 433 485

409 462 509 570

Perkins Engines Company Limited

Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers of off-highway diesel and gas engines, offering dependable cost-effective power up to 2500 kVA in dieselor 1000 kWE prime in gas.

56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines,generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas Model

fuel

Freq.

M06-G/B T0D41 g 50 M06-G/B TID41 g 50 M06-G/B T2D41 g 50 M08-G/B TID41 g 50 M08-G/B T2D41 g 50 M12-G/B TID41 g 50 M12-G/B T2D41 g 50 M06-G/B T0D41 g 60 M06-G/B TID41 g 60 M06-G/B T2D41 g 60 M08-G/B TID41 g 60 M08-G/B T2D41 g 60 M12-G/B TID41 g 60 M12-G/B T2D41 g 60 RSE engines for LPG M06-PT0D41 g 50 M06-PTID41 g 50 M06-PT2D41 g 50 M08-PTID41 g 50 M08-PT2D41 g 50 M12-PTID41 g 50 M12-PT2D41 g 50 M06-PT0D41 g 60 M06-PTID41 g 60 M06-PT2D41 g 60 M08-PTID41 g 60 M08-PT2D41 g 60 M12-PTID41 g 60 M12-PT2D41 g 60 RSE engines for Woodgas M06-HT2D41 g 50 M08-HT2D41 g 50 M12-HT2D41 g 50 M06-HT2D41 g 60 M08-HT2D41 g 60 M12-HT2D41 g 60

Electric output 140 kW 200 kW 250 kW 260 kW 333 kW 400 kW 500 kW 150 kW 210 kW 250 kW 280 kW 333 kW 420 kW 500 kW 115 kW 173 kW 205 kW 233 kW 260 kW 350 kW 450 kW 130 kW 173 kW 205 kW 233 kW 260 kW 350kW 450 kW 122 kW 166 kW 250 kW 140 kW 180 kW 275 kW

Volvo Penta

405 08 Gothenburg, Sweden Tel +46 31 235460

SCANIA ENGINES

SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor) Scania produce diesel and gas powered engines for various Industrial and Marine applications, superior quality and reliability, offering exceptionally low fuel consumption.

All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V. Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 and HVO conforming to EN159540

Model Spec RPM kWm kVA TAD530GE Diesel 15002) 75 85 100 TAD531GE Diesel 15002) 88 2) TAD532GE Diesel 1500 113 130 1) 2) TAD550GE Diesel 1500 76 86 1) 2) 1500 89 101 TAD551GE Diesel 2) TAD730GE Diesel 1500 113 130 2) TAD731GE Diesel 1500 132 152 TAD732GE Diesel 15002) 162 186 2) TAD733GE Diesel 1500 175 201 2) 213 245 TAD734GE Diesel 1500 1) 2) TAD750GE Diesel 1500 114 131 TAD751GE1) Diesel 15002) 13 152 TAD752GE1) Diesel 15002) 158 182 TAD753GE1) Diesel 15002) 173 199 15002) 217 250 TAD754GE1) Diesel TAD940GE Diesel 15002) 241 277 TAD941GE Diesel 15002) 280 326 TAD1341GE Diesel 15002) 271 315 TAD1342GE Diesel 15002) 303 352 TAD1343GE Diesel 15002) 325 378 TAD1344GE Diesel 15002) 354 412 TAD1345GE Diesel 15002) 388 451 1) TAD1351GE Diesel 15002) 279 324 1) TAD1352GE Diesel 15002) 314 365 15002) 328 381 TAD1354GE1) Diesel TAD1355GE1) Diesel 15002) 355 413 TAD1640GE Diesel 15002) 392 461 TAD1641GE Diesel 15002) 430 505 TAD1642GE Diesel 15002) 503 591 TWD1643GE Diesel 15002) 536 630 TAD1650GE1) Diesel 15002) 393 462 TAD1651GE1) Diesel 15002) 430 505 Engines are also available for1800rpm/60Hz

TRUSTED KNOWLEDGE. TAILORED SOLUTIONS. How well you understand a problem defines how well you solve it. Speak to an IPU technical specialist about engine starting, fuel polishing or emission control and, after asking some astute questions, they’ll provide a tailored solution you can trust - backed by years of industry experience and engine know-how.

If you have a question about engine reliability or performance, we have the suite of solutions to provide the answer backed by over 60 years delivering for the PowerGen industry.

Crucial Expertise for Critical Applications.

EMISSION MANAGEMENT

DIESEL ENGINE STARTING

More details at www.ipu.co.uk IPU Group, Cygnus Way, West Bromwich, West Midlands, B70 0XB. Telephone +44 (0)121 511 0400

FUEL FILTRATION AND CONDITIONING

TOTAL CONTROL FROM EVERY PERSPECTIVE Anyone who knows gensets, knows that Mecc Alte is unrivalled for our knowledge and expertise worldwide. From alternators and controllers to an integrated generator system, we are the Power from Within. From prime power to standby power, data centre, renewables, telecoms and more, Mecc Alte delivers complete intelligent systems with digital AVR to identify fuel efficiencies and every component working perfectly together.

All backed up by the support and unbiased advice you only get from the world’s leading independent alternator specialists. Take 360° control. Talk to Mecc Alte.

Visit us at stand H1.B10 The world’s largest independent producer of alternators 1 – 5,000kVA

FOR FURTHER INFORMATION VISIT WWW.MECCALTE.COM