Africa Power News - March 2022

MARCH 2022 PROMOTING

ISSUE 83 ON-SITE POWER & COGENERATION

South Africa’s new energy initiatives

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EDITOR’S NOTES

MARCH 2022

SOUTH AFRICA’S NEW ENERGY INITIATIVES COULD ALLEVIATE POWER SHORTAGES

ISSUE 83

Publisher/Sales DIrector Neb Saric neb@wipmagazines.com Publishing & Events Director Richard Teasdale richard@wipmagazines.com Managing Editor Aidan Turnbull aidan@wipmagazines.com Accounts Executive Alison Williams accounts@wipmagazines.com Sales & Marketing Manager Sarah Hallows sarah@wipmagazines.com Far East Sales Bob Liu Shanghai, China bob.liu@ronco.com.cn US Sales & Subscriptions Jelena Milojevic power@wipmagazines.com Austrian & German Agent Mario Dobresko power@wipmagazines.com Power Media International Group, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL, UK Tel: +44 (0) 1403 888019 www.powermediagroup.co.uk © Africa Power News (ISSN 1468 7100)

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To diversify its energy mix and attract more IPPs to the sector, South Africa has developed a renewable energy independent power producer program, namely the Renewable Energy Independent Power Producer Procurement Programme (REIPPPP), which has proven very successful in bringing renewable energy projects to commercial operation.

To reflect this tide of change the City of Cape Town has announced it is spearheading a special renewable-empowerment initiative.

The market will see tenders from the City to procure up to 300MW of renewable energy resources from independent power producers (IPPs) over the coming months. Cape Town Mayor Geordin Hill-Lewis, who declared the City’s intention at the Solar Power Africa conference earlier this year, said the City will consider proposals from various projects, including generation-only projects, generation plus storage, and storage only. The mayor advised LOADSHEDDING IS THE that the City seeks proposals to allow access to “an affordable and BIGGEST HANDBRAKE ON reliable electricity supply” and THE SA ECONOMY AT THE “eliminate our reliance on Eskom during peak times of use”.

MOMENT AND IS WHAT IS Battery storage will be vital in providing this security of supply, KEEPING SO MANY especially during the winter months.

PEOPLE IN “This is our first really important step on a journey POVERTY AND OUT towards being the first city in the country to end loadshedding,” he OF KEY WORK said, referring to Eskom’s alleged OPPORTUNITIES.” continued mismanagement of planned and unplanned poweroutages.”

Hill-Lewis explains: “Loadshedding is the biggest handbrake on the economy at the moment and is what is keeping so many people in poverty and out of work opportunities.”

Another advantage of procuring power directly from IPPs will be to manage the end-user tariff: “Eskom’s electricity is just getting more and more expensive because it is centralised and state-controlled. So, a competitive energy market with other generators is absolutely crucial to bringing down the price of electricity for residents over time,” he said.

“What’s more, a second tender for dispatchable generation projects over 20MW, which can be brought online in a short space of time, will follow this initial tender.”

“

AIDAN TURNBULL Managing Editor

AFRICA POWER NEWS

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CONTENTS

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MARCH 2022

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18 TWELVE 100 KVA DIESEL GENSETS FOR AN OIL & GAS COMPANY IN SUDAN For the first time, Grupel has carried out a Special Dual Pack Project to support SUDAPET, a company in the oil and gas sector, in Sudan. The 100% Grupel project, called “Dual Pack Power”, involves a total of six containerised plants with 2 100kVA PRP generators.

03-10 LEADER AND NEWS Comments and International News

13 1,925 KVA GENSET FOR A NEW SHOPPING MALL IN TUNISIA Ausonia has provided and installed 2 x 400 kVA Silent Gensets (powered by Doosan) and 1 x 1125 KVA Silent Genset (powered by Perkins Engines Company Limited), designed and manufactured by Ausonia S.r.l. in Italy and installed at an important new shopping mall in Tunisia.

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610 KVA GENSET PROVIDES POWER FOR AN AGRICULTURAL TRACTOR FACTORYIN BURKINA FASO

20 THREE POWER PLANTS HELP SECURE THE ENERGY SUPPLY IN NIGER, CHAD AND BURKINA FASO MAN Energy Solutions has announced its involvement in a number of different, African ventures, including the supply of generation technology for a newly-built power plant in Chad, the expansion of an existing plant in Niger, and the commissioning of another power plant in Burkina Faso.

A new JCB G660QX generator (610 kVA diesel generator with Scania engine) has been installed and commissioned on an agricultural tractor factory for TROPIC AGROCHEM in Burkina Faso. The JCB Generator is built to the highest specification to deliver outstanding reliability.

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650 KVA GENSET FOR A PUMPING STATION APPLICATION, CAPE TOWN, SOUTH AFRICA NEW WAY has provided a 650 kVA diesel generator with Baudouin engine and Leroy Somer alternator. This bespoke build 650 kVA solution meets Cape Town specifications for pump station application.

It is containerized with 304 stainless louvres, sand blasted and Optima paint-treated, with an Icermax auto fuel scrubbing unit, Baudouin 6M33G715 engine, Leroy Somer alternator & Deep Sea plc controller.

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AFRICA POWER NEWS

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NEWS

MARCH 2022

IN BRIEF NEW 1,025 KVA GENSET FOR A CABLING PLANT IN MEKNES, MOROCCO A HIMOINSA/BAUDOUIN type HBW1025 T5 Soundproof onsite Mobile Power genset has been installed in a cabling plant belonging to the LEAR CORPORATION of Meknes.

Two years ago the vehicle fitter Lear Corporation set up its operations in Meknes, Morocco. Already present in Tangier, Rabat and Kenitra, the US specialist in seating and electrical systems for vehicles is continuing its expansion in the kingdom of Morocco. The HBW-1025 T5 is a rugged, high-quality water-cooled three phase, 50 hz diesel genset designed to provide prime power, emergency standby power and continuous power produced by the HIMOINSA, a company with quality certification ISO 9001.

AFRICA’S GENERATOR MARKET REMAINS BUOYANT IN THE FACE OF CONSISTENT GRID FAILURES & UNDERINVESTMENT In value terms, Morocco constitutes the largest market for imported generators for internal combustion engines in Africa, suggests market analysis by IndexBox. The second position in the ranking was occupied by South Africa with a 43% share of total imports.

SA is followed in the rankings by Nigeria, with a 10% share. A growing demand for uninterrupted and reliable power supply in South Africa is expected to drive the market for the South Africa diesel market with significant demand coming from the private sector.

South Africa diesel generator market is partially-fragmented.

South Africa has the largest per capita backup generators in Africa, accounting for around 2.1 backup generators per 100 people in 2019. Many backup generators are used for prime power, due to the unreliability of the national utility grid.

The South Africa diesel generator market is expected to grow at a CAGR of more than 2% over the period of 2022-2025. Factors such as an increase in throughput of peaking plants and demand for uninterrupted and reliable power supply are expected to boost the market. However, the availability of cleaner alternatives and advancement in battery technologies may act as a restrain for market growth during the forecast period.

The SA backup power generator isector is one of the significant segments by application providing on-demand electricity to thepopulation. The increasing popularity of hybrid generators and rising reliability of the hybrid system may be an opportunity for the industry due to its usage of various resources, driving down the cost.

TWO A330 KVA DIESEL GENSETS FOR A KEY MINING LOCATION IN SUDAN Two Aksa generators AD330 kVA gensets - with Doosan engines have been synchronised successfully in the middle of the North Sudanese desert in an area where a mining project is taking place.

Each genset is powered by a DOOSAN diesel P126TI-II engine and feature canopies made of galvanised steel, powder coated as part of the Silent brand. T These are 3-Phase Diesel Generators made by AKSA and powered by DOOSAN and have been designed for both prime power and emergency backup power applications.

This model of diesel generator offers mains monitoring capability, and www.wipmagazines.com www.powermediagroup.co.uk

when used in conjunction with an ATS, provides a fully automatic mains failure back up solution.

Using only quality branded components, and powered by a highly regarded Doosan 1500RPM diesel engine, each generator is designed to be reliable and longlasting. The acoustic canopy ensures a Super-Silent operation.

The AD330 utilises the P126TI-II 6 cylinder turbo diesel engine ensuring longevity, reliability and fuel efficiency. The diesel engine revs at 1500RPM and returns a fuel economy of 63-litres per hour at full load and 32litres per hour at 50% load. It also has DSE Auto Control Monitoring.

600 KVA GENSET FOR GHANA’S MAJOR TELECOMMUNICATION COMPANY JUBAILI BROS - GHANA has recently supplied and installed a 600kVA SP-C10 A for Ghana Vodaphone, reports Mohammed Saliu Maintenance Supervisor at Jubaili Bros, Ghana.

This 600kVA generator features a new Perkins diesel engine.

The Excel Power XL600P is manufactured using individually selected elements including a Stamford HCI 544E1 alternator.

Suitable for Standby or Prime applications* Housed in silenced, 68 dB(A) at 7m, weather-proof canopy made from laser-cut galvanized steel, welded doors and roof for the highest possible standard of construction.

All the viewing windows are made from polycarbonate panels which reduce noise break out.

Having a 1300L built in fuel tank this genset can run for 14 hours @ 75% load.

This 600kVA Genset can be used in applications such as prime power – when a generator is the primary power source. Or as a Standby generator – used as a backup to mains supply power.

Jubaili Bros with over 40 years of experience, is a leading provider of Power Solutions in the Middle East, Africa and Asia.

Jubaili Bros serves its customers by offering high quality diesel generating sets through 10 countries with 3 manufacturing plants and 29 branches.

AFRICA POWER NEWS

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NEWS

MARCH 2022

IN BRIEF COMPANIES COLLABORATE ON SOUTH AFRICA DATA CENTRE CONTRACT AJ Power and Perkins joined forces to provide the 5000 kVA of back-up power required by a data centre in South Africa to safeguard business continuity and keep data flowing 24/7.

Energy reliability is a critical ingredient for data centres. Their reputation and resilience rely on having a constant supply of power. To meet the needs of the power-hungry site in Cape Town, AJ Power built and supplied two Perkins-powered AJ2500 generating sets from its largest 9 Series range. Operating in a dual redundancy arrangement, the two sets - each fitted with a Perkins® 4016-61TRG3 - could provide a total of 5000 kVA of backup power needed to support the sector.

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GAS GENERATOR MARKET IN AFRICA (2022-25) IS PROJECTED TO EXPAND OVER THE NEXT THREE YEARS New analysis by Mordor Intelligence predicts that the Africa gas generator market will grow at a CAGR of more than 6.25% over the period of 2022-2025.

Booming industrial and commercial sectors, a growing need to generate power through clean energy sources coupled with an inadequate power infrastructure, stringent environmental regulations - and expanding pipeline projects - are expected to boost demand for gas generators. in the coming years. However, the lack of gas grid connectivity via pipeline, resulting in hindered fuel supply, is expected to act as a challenging factor to overcome for the gas generators market in the region. The increasing deployment of gas generators in several end-user industries in the region is expected to drive the market during 2022-25.

Emissions-related to conventional generators harm the environment which has urged Africa’s governments to revise the generator emission standards and the increasing need for power in industrial operations is expected to create significant opportunities for market participants in the near future.

Africa is home to five of the world’s top oil-producing countries, with an estimated 57 percent of Africa’s export earnings from hydrocarbons. Algeria, Angola, Cameroon, Chad, Republic of Congo, Egypt, Eritrea, Gabon, Ghana, Kenya, Libya, Nigeria, South Sudan, Sudan, Tunisia, and Mozambique are all rich in oil and gas. However, less than 30% of African countries have biogas as one of the renewable energies systems to meet their NDC [Nationally Determined Contributions] targets.

Today, a focus on the rising industrial and construction sectors in Africa with clean energy is driving the gas generator market. Since 2020, newer types of backup generators, like the natural gas generators, have gained prominence in the market due to their cheaper fuel costs.

400 KVA GENSETS PROVIDE POWER FOR RESTAURANTS IN LAGOS NIGERIA

TWELVE GENSETS FOR A NEW HYPERMARKET IN KENYA

Genbrite Nigeria has supplied and installed complete power solutions to the restaurant sector in Nigeria.Reliable, uninterrupted power is ‘key for the cookling, catering, airconditioning and refrigeration elements of the restaurant industry in the capital’, says the company.

Ghaddar Machinery’s sister company Genbrite Nigeria successfully supplied and installed a complete power solution for a major restaurant in Lagos, Nigeria (1x 250 kVA + 1 x 150 kVA diesel generators with John Deere engine and Leroy Somer alternator).

Genbrite generators - 150 KVA and 250 KVA - are powered by John Deere engines have and Leroy Somer alternators. With their fuel systems and 3-sources ATS they have been designed to fit and operate in a very tight space. A steel racking structure has been developed to accommodate both units and the fuel tank while the Air flow, Sound Level, Vibration and the Dynamic Load norms were all met to insure a safe and efficient operation.

Genbrite Nigeria Ltd is a Nigeria-based supplier of brands of quality generating sets, alternators, and soundproof products. The company represents top brands such as Kubota, John Deere, Cummins, Doosan, and Leroy Somer and its products come in industrial, customised, and electronic ranges.

Genbrite also maintains a team of professionals who install diesel & gas generators and other gensets.

The Bahmani Group has supplied 6 x 200 kVA + 6 x 275 kVA diesel generators with Perkins engines, Stamford alternators and 6020 DSE controllers.

The six 200 KVA + 6 x 275 KVA gensets each feature a powerful Perkins Diesel Power Engine coupled with Stamford AC Alternator, 6020 DSE Controller, factory fitted inside a Noor Soundproof Canopy.

The sets have been shipped to a client well-known to the Bahmani Group - this is a nationally-known hypermarket chain in Kenya.

The Perkins engine includes air filters, fuel filters, oil filter, starting motor, brushless AC alternator, a new base-mounted fuel tank,

AFRICA POWER NEWS

anti-vibration pads and a 1250A moulded case circuit breaker(MCCB).

The DSE 6020 features electronic J1939 (CAN) and nonelectronic MPU and alternator sensing with engine support for diesel, gas and petrol engines all in one variant.

With a number of flexible inputs, outputs and system protections, the modules can be easily adapted to suit a wide variety of applications, reports the company.

The retail sector in Kenya is experiencing growth at the moment due to a booming economy. However, despite significant sector reforms in recent years, Kenya’s grid struggles with reliability challenges. www.wipmagazines.com www.powermediagroup.co.uk

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NEWS

MARCH 2022

IN BRIEF NEW HIGH HORSEPOWER DIESEL GENSETS NOW APPROVED FOR USE WITH HYDROTREATED VEGETABLE OIL FUEL Cummins Inc. has announced approval for its entire line of diesel generator sets for use with paraffinic fuels (EN15940), including hydrotreated vegetable oil (HVO), when used in standby applications.

This announcement comes as part of Cummins overall commitment to develop innovative solutions that enable decarbonization, and proactively advance the company’s current technology to achieve industry leading emissions.

“Our customers are continuously making advances towards decarbonization and Cummins is committed to helping them achieve their sustainability goals. The ability to run generator sets on HVO fuel supports these goals by lowering their carbon footprint.” said Vipul Tandon, Executive Director, Global Power Generation.

HVO is derived from the same feedstocks used to produce biodiesel, however, it is produced via a hydrotreated process vs. transesterification process, which helps improve its oxidation stability.

It has a very low life cycle carbon emission, making it attractive as a sustainable fuel. Constituent emissions are equivalent to or lower than they are with diesel, and existing emissions data sheets and EPA Tier 2 certifications apply while operating generator sets on HVO. Additionally, it is not prone to bacterial growth making it suitable for applications that require extended fuel storage, including backup power standby applications.

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DELIVERING A POLLUTION-REDUCING GAS POWER PLANT INSTALLATION TO ASPIRA NIGERIA For Aspira Nigeria Ltd, which is part of Lee Group of Companies (second highest employer in Kano after the state government), its most daunting challenge in keeping its machines running used to be frequent power cuts until it turned to gas.

Sami Jafaar, MD of Aspira Nigeria Ltd, said that the problem with fluctuating diesel prices, the pollution problems that it brings including increased carbon emission and leaving the factory facility dirty forced him to look for alternatives.

It turned to Clarke Energy a multinational specialist in engineering, installation, and maintenance of distributed power generation solutions to install a gas power plant.

Clarke Energy has delivered the entire power plant solution which includes its designs, technical drawings, engines, installation, commissioning and currently provides maintenance of the equipment. The plant is currently powered by liquefied natural gas (LNG) delivered to the facility.

Aspira is one of the earliest companies to adopt this mode of power generation and says it has seen huge benefits on account of it.

Jafaar said that apart from reduced cost, a key benefit of the gas plant is that it has virtually eliminated downtime due to power cuts and damage to some sensitive factory equipment.

Today, natural gas is a major source of electricity generation through the use of cogeneration, gas turbines and steam turbines. Natural gas is also well suited for a combined use in association with renewable energy sources such as wind or solar and for alimenting peak-load power stations functioning in tandem with hydroelectric plants.

The natural gas-fired power generation sector contracted 2% in 2020 but increased 1% in 2021. Total global power generation in 2020 was estimated a 24% ~6 300 TWh, gasfuelled. Natural gas is primarily used in the northern hemisphere where North America and Europe are major consumers.

LNG GAS BOOST IN EGYPT WILL IMPROVE GAS POWER GENERATION PROSPECTS FOR 2022-27 An Egyptian LNG project, also known as the Idku LNG plant, is located approximately 50km east of Alexandria, Egypt. It consists of two natural gas liquefaction trains with a combined capacity to produce 7.2m tonnes of LNG per annum (Mtpa).

The Idku LNG export facility has previously been operating below its nameplate capacity due to lack of sufficient domestic gas production.

However, the LNG terminal, which is capable of exporting up to ten billion cubic metres (bcm) of gas to the global market, is expected to reach its full capacity soon, with the surge in domestic gas production.

The production ramp-up at the facility will also help Egypt to regain its position as a net LNG exporting country. The Egyptian Liquefied Natural Gas Company (ELNG) holds ownership of the project site and

common facilities for both LNG trains of the facility, while its subsidiary Egyptian Operating Company for Natural Gas Liquefaction Projects (ELNG-OPCO) is responsible for the operation of both the trains as well as common facilities.

ELNG is a joint venture of two stateowned firms, namely the Egyptian General Petroleum Corporation (EGPC) and Egyptian Natural Gas Holding Company (EGAS), and Shell, Petronas, and Engie. The expected boost in LNG supplies will have a positive effect on gas-fuelled power generation projects in the region, says ELNG.

AFRICA POWER NEWS

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NEWS

MARCH 2022

THE AFRICAN HYDRO GENERATORS MARKET IS LOOKING BUOYANT THANKS TO THE DEVELOPMENT OF COMPACT MODELS WITH IMPROVED PERFORMANCE

According to Future Market Insights report on the hydro generators market on the African continent, compact hydro generators are becoming popular nationally owing to their superior performance characteristics.

As Africa seeks to disseminate variable renewable energies, there is a need to not only modernise existing hydropower plants, but also to develop new hydropower. For example, the power system master plans of the East Africa Power Pool (EAPP) and South Africa Power Pool (SAPP), focus on improving hydropower capacity significantly in upcoming years.

Sustainable energy is at the forefront of national development programs across the region. Of the 53 African Nationally Determined Contributions (NDCs) under the Paris Climate Agreement, 45 include quantified renewable energy targets.

These efforts are in line with the Africa Infrastructure Development Program (PIDA), a continent-wide initiative that harnesses Africa’s vast renewable energy potential and recognises the need for large power grids.

The North-South transmission corridor from Egypt to South Africa now prioritises power grids and large-scale hydropower projects. Demand for hydro generators in

IN BRIEF GAS SUPPLY PROBLEMS FOR LIBYA’S GENERATORS The imminent commissioning of the Tobruk, Misratah and Tripoli West gas-fired power plants could strain the Libyan gas network.

This is reportedly already struggling to supply enough feedstock to maintain output at operating stations in Tripolitania.

The past civil war has damaged many of Libya’s electrical grids, exacerbating frequent blackouts and forcing Libyan electricians to repair what infrastructure remain. For the past 10 years the country has experienced an electricity supply crisis.

It could also be some time before the Eni-National Oil Corporation joint venture Mellitah Oil and Gas can cash in on increased European demand by exporting more gas through the Greenstream pipeline.

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AFRICA POWER NEWS

Africa is expected to increase significantly in upcoming years. Egypt will replace 19 turbines at the Aswan High Dam and Aswan Low Dam as Ethiopia prepares to start producing electricity from the Grand Ethiopian Renaissance Dam in the coming months.

The Egyptian government plans to overhaul the hydropower stations of its dams in the southern Aswan governorate amid a dispute with Ethiopia over its megadam project on the Blue Nile, a main tributary of the Nile River.

Hisham Kamal, the head of the hydropower generation company, said the company has issued tenders for rehabilitating the hydropower plants of the Aswan High Dam and Aswan Low Dam. According to Kamal, 12 turbines will be replaced at the Aswan High Dam and seven at the Low Dam.

The cost of rehabilitating the stations is estimated at 41 million euros ($48 million), which will be financed through a loan from the German Ministry for Economic Cooperation and Development under an agreement signed with the German KfW Development Bank.

Kamal said the project includes the replacement of the main power transformers and the cooling system in power station 2 of the Aswan Low Dam. “The aim of the project is to restore the efficiency of the High Dam power stations, as the current transformers were installed when the dam was built,” he said.

“The objective of the project is to implement the necessary rehabilitation measures for the hydroelectric power stations in order to ensure the provision of sustainable hydroelectric power.”

DEMAND WILL INCREASE FOR COMBINED HEAT & POWER SYSTEMS IN AFRICA The population of Africa is expected to increase by half a billion by 2040, which means more energy demand in the region. This is likely to create several opportunities for the Africa combined heat and power market in the future.

With the focus on ensuring stable supplies of power in many African countries, the benefits maximising fuel efficiency are often overlooked.

Fuel costs have increased over recent decades, and the need to maximise scare resources means cogeneration or combined heat and power (CHP) technology is now getting the recognition it deserves.

Cogeneration maximises the energy in a fuel by utilising not only the electricity that is produced by the generator but also the surplus

heat for localised use. About 45% of the energy in the fuel is converted to electricity, with 45% being converted to heat – either in the form of hot water, steam, or hot air for drying.

If both heat and electricity are fully recovered the total fuel efficiency is about 90% meaning fuel, cost and carbon savings.

This technology can be developed further, if some of the heat is used to create cooling water, through absorption chiller technology, then a trigeneration system is created.. This cooling can be deployed in refrigeration and air conditioning systems.

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GENSETS

MARCH 2022

1,925 KVA GENSET FOR A NEW SHOPPING MALL IN TUNISIA, NORTH AFRICA

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usonia has provided and installed 2 x 400 kVA Silent Gensets (powered by Doosan) and 1 x 1125 KVA Silent Genset (powered by Perkins Engines Company Limited).

The gensets were designed and manufactured by Ausonia S.r.l. in Italy and installed at a new shopping mall in Tunisia by its local partner.

The 1,125 kVA diesel generator employs the Perkins® 4000 Series ElectropaK engine.

The 4008-30TAG3 ElectropaK is an 8-cylinder, electronically governed, turbocharged, air-to-air charge cooled diesel engine.

It is ‘economical, quiet and reliable and provides the high performance that is demanded by customers for their power generation needs’, reports the company.

Focusing on the Perkins common platform theme, changes to engine envelope dimensions and connection points have been kept to a minimum,

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making for easy installation across the ratings. Made in the U.K. the 1110 kVA (prime) Perkins PS1250 diesel generator is said to be at the forefront of diesel generator design Also installed onsite are two 400 kVA diesel generators with Doosan engines - both based on the Soundproof 400kVA P158LE-1 Doosan Diesel Generator Set (A-D400).

The high performance Doosan engine features a diesel oxidation catalyst (DOC) aftertreatment system, which is virtually maintenance-free.

Standard units feature multi-voltage and 50/60Hz capability to meet a broad range of applications.

Doosan says it understands that generators must perform, even in challenging light load applications that may be further affected by extremely low temperatures.

Whether a cyclical application, such as an oilfield pump jack, or a periodic load, like an oil camp, even properly-sized generators can suffer

suffer performance or reliability problems. This is particularly challenging for modern tier 4 engines which require high exhaust temperatures for proper performance of the emissions control components.

To perform at its best, says Doosan, your generator must reach a certain operational temperature – anything less hinders performance and makes it difficult to burn off excess fuel.

The unburned fuel becomes a sludge-like buildup or wetness in the exhaust system known as “wet stacking.” Diesel generator wet stacking can clog the exhaust and aftertreatment system, requiring time-consuming cleaning and expensive repairs.

Wet stacking can also cause permanent damage to internal engine components ILMS automatically raises the engine and exhaust temperature with supplemental heat, achieving the optimal operating temperature to prevent diesel generator wet stacking and ensure generator performance in light load and fluctuating conditions.

Engine manufacturers require a minimum of 30% load on the engine for optimum performance. If you have a small load at your jobsite, the ILMS option will allow you to meet that requirement, resulting in increased performance and reliability without sacrificing capacity or fuel economy.

For applications which require additional power or desire redundancy to ensure the ultimate reliability, Doosan offers advanced control systems which allow multiple generators to be synchronised and paralleled together.

Doosan has partnered with Deif, a global leader in control systems, to offer a highly configurable control system capable of supporting a broad range of applications, but also intuitive and easy to operate by rental customers.

Load sharing is accomplished by a two-wire CANbus data link and additionally has the option to communicate with other common brands of controller via a three-wire analog data link. The system offers advanced power management capability including load dependent starting and stopping, asymmetric load-sharing, and priority selection which allow the user to optimize load-sharing based on running hours or fuel consumption.

The system comes fully-configured from the factory which greatly simplifies commissioning and set up.

The controller is easily programmed through the operator interface or via a laptop interface using Deif’s downloadable USW configuration software.

For more advanced applications, Doosan offers the feature-enhanced Deif AGC4 controller which adds to the broad range of features included in the AGC243.

Coupled with the Leroy Somer D510C digital AVR, the system can be easily programmed for high performance in challenging applications such as motor starting, transformer energizing, and close before excitation which can synchronize multiple generators in less than 10 seconds following blackout. Doosan’s complete solution includes a fully packaged control system, a motorized main circuit breaker, coupled with the Leroy Somer D510C digital AVR & easy terminations for all connections. ausonia.net

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GENSETS

MARCH 2022

BURKINA FASO FACTORY CHOOSES G660QX GENERATOR

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new JCB G660QX generator (610 kVA diesel generator with Scania engine) has been installed and commissioned at an agricultural tractor factory for TROPIC AGROCHEM in Burkina Faso, West Africa.

The JCB generator has been built to the highest specification to deliver outstanding reliability, high performance and increased efficiency, making it the perfect onsite power solution, reports the company.

The 275-750 kVA Scania Powered JCB QX Range uses the superior Scania engine to provide both fuel optimised and Stage IIIA models.

“If you need a reliable power source to deliver maximum uptime and optimised operating efficiency then a Scania engine is a great choice,” reports the company.

“At JCB we understand that your power requirements can vary greatly across applications and industries. JCB generators provide the flexibility to be able to deliver the right power solutions for the right job.”

A choice of alternative fuels is becoming more and more common and a range of Scania generators can be run with alternative fuels to suit market preferences. * Engine: Scania * Control Panel: DeepSea 7320 * Standby Rating: 665kVA * Alternator: Mecc Alte The genset comes with lockable maintenance access. doors, a Control Panel viewing window, Fork Pockets, a Single Lift Point, bunding, 50mm Rock Wool Sound Insulation and a Yellow Paint job.

The 4-pole alternator has Class-H insulation and an IP23 enclosure, a self-exciting brushless Exciter System, AVR Electronic Voltage Regulator, a flexible disc coupling and direct drive centrifugal blower fan.

Also provided is a 7kW starter motor, 2 battery capacity of 75Ah each, 24V Auxiliary Voltage.

The 4-stroke engine is a Scania DC16-93A(02-53). The power generation engines from Scania are based on a robust design with Open crankcase ventilation and a strength-optimised cylinder block containing wet cylinder liners, which can easily be exchanged.

Individual cylinder heads with 4 valves per cylinder promotes reparability and fuel economy, says the company.

“

The engine is equipped with a Scania-developed Engine Management System, EMS, to ensure the control of all aspects related to engine performance.

The injection system is based on electronically-controlled unit injectors, which provides good fuel economy and a high torque.

The engine can be fitted with many accessories such as air cleaners, PTOs and cooling package, to suit a variety of installations. * PRP – Prime power: For continuous operation at varying load. Max. mean load factor of 70% of rated power over 24 h of operation. 1 hour/12 hour period above 100% load. Max. 25 h accumulated service time above 100% load per year. * ESP – Stand-by power: For operation under normal varying load during a power outage. Not overloadable. Max mean load factor

of 70% of rated power over 24 hours of operation.

The engine displacement is16.4 litres and the whole engine weighs 1,340 kg (excluding oil and coolant).

The genset’s DSE7320 MKII is a powerful, new generation Auto Mains (Utility) Failure genset control module.

It has been designed with a highly-sophisticated level of new features and functions, presented in a DSE user-friendly format. The controller is considered suitable for a wide variety of single, diesel or gas genset applications.

The Deep Sea 7320 Generator Controller will also monitor the mains (utility) supply. The modules include USB, RS232 and RS485 ports as well as dedicated DSENet® terminals for system expansion. www.jcb.com/en-gb/products

“THE GENSET ENGINE IS EQUIPPED WITH A SCANIA-DEVELOPED ENGINE MANAGEMENT SYSTEM, EMS, TO ENSURE THE CONTROL OF ALL ASPECTS RELATED TO ENGINE PERFORMANCE. IT FEATURES ELECTRONICALLY-CONTROLLED UNIT INJECTORS. 14

AFRICA POWER NEWS

www.wipmagazines.com www.powermediagroup.co.uk

TRUSTED KNOWLEDGE. TAILORED SOLUTIONS. If you have concerns about fuel quality, speak to an experienced IPU fuel expert about our industry-leading fuel and environmental managed services.

We can offer everything you need to keep your fuel in peak condition from environmental compliance through OFTEC surveys to subsequent remedial recommendations, installation of polishing systems and scheduled maintenance routines. And, as a leading OEM in fuel systems, we are in a unique position to design and manufacture the solution most tailored to your needs.

With decades of experience in the global Oil and Gas sector, operating in some of the world’s most demanding ATEX environments, we fully understand the hazards and challenges you may face – which is why you can rely on our pro-active and undiluted support at all times.

Crucial Expertise for Critical Applications.

OFTEC INSPECTIONS

REMEDIAL WORK

FUEL FILTRATION AND CONDITIONING

More details at www.ipu.co.uk IPU Group, Cygnus Way, West Bromwich, West Midlands, B70 0XB. Telephone +44 (0)121 511 0400

MEMBER

$ $ $ $ $ $ Protect your energy supply and your business

South Africa – + 27 10 590 5531 Nigeria – + 234 (0) 8150857711 Tanzania – + 255 2222 96419 Tunisia – + 216 71 19 00 06 Algeria – + 213 21 60 90 77

Botswana – + 27 10 590 5531 Cameroon – + 237 677 285665 DRC – + 33 (0)4 4290 7575 Ghana – + 234 08150857711 Ivory Coast – + 33 (0)4 4290 7575

Reliable power supplies are essential for profitable business. Natural gas is an abundant clean-burning low-carbon fuel. Jenbacher gas engines are renowned for reliable performance. This performance is supported by our network of local service engineers.

For more information on the benefits of gas-fuelled captive power plants go to clarke-energy.com or contact your local sales dept on the numbers below. + 9 – 18 months repayment of capital switching from diesel to natural gas + For electricity, heating and cooling loads + Engineer, procure and construct services available + Supported by a network of local service engineers

Kenya – + 255 2222 96419 Morocco – + 216 71 19 00 06 Rwanda – + 255 2222 96419 Mozambique – + 27 10 590 5531 www.clarke-energy.com

GENSETS

MARCH 2022

650 KVA GENSET SUPPLIED BY NEW WAY FOR A PUMPING STATION APPLICATION, CAPE TOWN, SOUTH AFRICA

N

EW WAY has provided a 650 kVA diesel generator with Baudouin engine and Leroy Somer alternator. This bespoke build 650 kVA solution meets Cape Town specifications for pump station application.

It is containerized with 304 stainless louvres, is sand blasted and Optima paint-treated, with an Icermax auto fuel scrubbing unit, Baudouin 6M33G715 engine power, Leroy Somer alternator, Deep Sea plc controller, double skinned base tank with mild steel inner & 304 ss bund and Sabelco panel. The entire deal has been fully project-managed by NEW WAY. Baudouin PowerKit engines - like the 6M33G715 - are widely used to support critical applications such as hospitals and data centres, but also to provide power for mining, construction and agriculture.

Leading the market, Baudouin has developed a comprehensive range of high horsepower (HHP) engines with the PowerKit M33 and M55 platforms which span 1150-4125 kVA. Robust and reliable, the M55 series uses premium engineering for exceptional performance, thanks to Baudouin’s unique technologies. It also offers the highest power density in its class, through highly efficient combustion and high-pressure ratio turbochargers.

Overall, these Baudouin PowerKit engines provide exceptional cost-efficiency, with extended mean time between overhauls (MTBO). The high-horsepower engines also offer variable duty cycle capabilities and high transient block load capabilities, for uninterrupted power in critical protection situations.

Both the M33 and M55 PowerKit series deliver further cost efficiencies with best-in-class fuel consumption and are designed with a high tolerance to varying fuel quality.

This is how Baudouin clients can expect to stay up and

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running, even under the challenging conditions that are sometimes demanded by the operating environment in Africa and the Middle East.

Over the life of every Baudouin engine, dependability is guaranteed by their strong European quality standards, and access to global service and support.

This includes trained partners in both Africa and the Middle East, who can provide after care and access to genuine spare parts shipped within 24-hours of ordering.

High quality 650kVA diesel generator delivered to Burkina Faso relies on a Baudouin 6M33G715/5 engine.

Manufactured only using high quality, individually selected components this Baudouin 650kVA diesel generator is suitable for both Standby and Prime applications.

The number of cylinders/valves is 6/24, and this diesel 4-stroke (with Turbocharged and Aftercooled aspiration) has a direct injections sytem.

There is a liquid cooling system

(water + 50% antifreeze) and an engine wet weight (includes oil, coolant) of 2,515kg.

The genset is housed in silenced, 72 dB(A) at 7m, weatherproof canopy made from laser-cut galvanized steel, welded doors and roof for the highest possible standard of construction. All the viewing windows are made from polycarbonate panels which reduce noise break out. Having a 1300L built in fuel tank this genset can run for 13 hours @ 75% load.

Included is a set-mounted control panel using a Deepsea controller for complete control and status monitoring and suitably rated output MCCB. There is a large integrated diesel tank to provide at least 8 hours running time. Provided with the package are set-mounted starter batteries and battery cables, plus inboard rubber Anti-vibration mounts. There is also a cooling radiator and engine-driven fan, an emergency stop switch., and hardwired connection via gland plate. baudouin.com

AFRICA POWER NEWS

17

GENSETS

MARCH 2022

TWELVE 100 KVA GENSETS FOR OIL & GAS COMPANY IN SUDAN

F

or the first time, Grupel has carried out a Special Dual Pack Project to support SUDAPET, a company in the oil and gas sector, in Sudan.

The 100% Grupel project, called “Dual Pack Power”, involves a total of six containerised power plants, each with two100kVA PRP generators designed to operate continuously and in parallel, powering oil exploration sites, in Sudan.

Being a Dual Pack project, this Grupel’s solution is said to be ideal for applications and contexts where energy needs are variable, because it can adapt to the different levels of consumption that may occur in the same installation at numerous times and phases of its operation.

There are some other characteristics that make this project special: * the gensets are able to operate in parallel with each other * the alternators are suitable for use in marine environments * inside each container there is a 3,000-litre fuel tank with a double wall, and a fuel level sensor with alarm * the containers also incorporate an automatic fuel transfer system * the Synchronism and Distribution board of each container has several outputs and is prepared to operate with the presence of electric grid, in places where it is available.

The discovery of significant deposits of oil & gas in Sudan in recent years has encouraged the market to grow at a CAGR of approximately less than 1.73% during 2022 – 2025.

The Sudanese government has plans to increase oil pipelines and enhance refining capacities which will also put pressure on the development of Sudan’s oil and gasfields.

While the production levels of the oil fields have seen a steady reduction in recent years, the current energy crisis arising from sanctions imposed on Russia is expected to boost growth in the exploration sector and increase demand for off-grid power generation equipment as a result.

Generator sets play a crucial role in the operation of the infrastructure in Sudan, as they guarantee the supply of energy to the onsite facilities. They support the processes and ensure the continuous operation of the infrastructures, avoiding economic losses.

18

AFRICA POWER NEWS

The Sudan National Petroleum Corporation, also known as Sudapet, is a state-owned oil company based in Sudan. It was founded in 1997 and is 100% owned by the Ministry for Energy and Mining (later the Ministry of Petroleum and Gas).

According to Sudapet the Melut Basin in the Sudan is shaping up to be one of the major sources of crude oil in Africa. The basin is located about 700 miles south of Khartoum east of the river Nile.

In 2007, the output from the basin was in excess of 500,000bpd and has the potential to increase to 800,000bpd in the near future. The primary field in the Melut Basin is the Great Palogue Field which has estimated recoverable reserves of over 900 million barrels of good-quality light crude (61.5° API) oil.

China National Petroleum Corporation (CNPC) has been particularly active in the Melut basin having been awarded the concession for two producing blocks

in the Western Upper Nile region.

CNPC is now considered the largest shareholder in the Greater Nile Petroleum Operating Company which dominates Sudan’s oil production through the PetroDar Operating Co (PetroDar).

PetroDar is a company comprising several national oil companies holding the rights for exploration and development of the contract areas, block 3 and block 7 in southeast Sudan. PetroDar consists of China National Petroleum Co International (Nile) (41% stake), Petronas Carigali Overseas (40%), Sudapet (8%), Gulf Oil Petroleum (6%) and Al Thani (5%).

As well as being active in supplying generators to Sudan’s oil & gas market, Grupel has other previous relevant projects in this sector supplied to countries like Jordan, Angola or Ecuador.

www.grupel.eu/projects

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2 CONFERENCE AREAS – OVER 18 TOP SPEAKERS KEEPING BUSINESS CONNECTED TABLE TOP EXHIBITS

PARK PLAZA, WESTMINSTER, LONDON 8TH DECEMBER 2022

NETWORKING 2 CONFERENCES AMPS AWARDS FOR EXCELLENCE GALA DINNER EVENING

PowerEx Live 2022 aims to feature the unique convergence of traditional players alongside the newly advanced independent power leaders at one of London’s premier exhibition locations – Park Plaza, Westminster, London.

The exclusive event looks to bring you an unrivalled line up of world class suppliers and buyers to the Gen-Set / CHP & Data Centre sectors. A great networking & learning experience!

www.powerexlive.co.uk

THURSDAY 8TH DECEMBER

2022

GAS ENGINES

MARCH 2022

INSTALLING 110 MW POWER GENERATION CAPACITY

MAN Energy Solutions has announced its involvement in a number of different African ventures, including the supply of generation technology for a newly-built power plant in Chad, the expansion of an existing plant in Niger, and the commissioning of another power plant in Burkina Faso.

M

AN Energy Solutions has announced its involvement in a number of different, African ventures, including the supply of generation technology for a newly-built power plant in Chad, the expansion of an existing plant in Niger, and the commissioning of another power plant in Burkina Faso.

Increased Chadian capacity In Chad, the company will supply 4 × 18V32/40 CD engines to a new power plant providing a total of 35 MW to the national grid. Currently under construction north of national capital, N’Djamena, the transport of the plant’s heavy duty engines and auxiliary equipment over more than 1,800 kilometers by truck from the port city of Douala, Cameroon, will prove a particularly challenging task.

“Currently, just 10% of Chadians have access to electricity. We are proud that we can now make a significant contribution to the electrification of the country with our engines in this new plant,” said Ghassan Saab, Head of Power, MEA Region at MAN Energy Solutions.

Niger plant gets extra engine MAN Energy Solutions is also involved in the expansion of a power plant near Niger’s national capital, Niamey.

With 4 × MAN 18V48/60TS engines already in operation on-site, the addition of another engine of the same type will add another 20 MW to the power plant’s total capacity, bringing it to a total of more than 100 MW. “After this expansion, the Niamey power plant alone will provide over 45% of Niger’s generation capacity,” said Saab.

20

AFRICA POWER NEWS

“However, Niger is still one of the countries in Africa with the lowest electrification rate and we are in talks with the country’s government to increase it significantly over the next few years.”

Successful commissioning in Burkina Faso MAN engineers recently commissioned 3 × MAN 18V51/60TS engines for a power plant expansion in Burkina Faso.

The plant in Kossodo, a suburb of main city, Ouagadougou, will provide 55 MW of electrical power to the national grid, increasing the country’s generation capacity by nearly 20%.

Despite delays due to the Covid-19 pandemic, MAN Energy Solutions was able to hand over the power plant to national utility, SONABEL, on time.

“SONABEL has relied on power plant engines from MAN Energy Solutions since 1978. In total, we have already supplied generation technology for five power plants that are still in operation across the country today,” said Saab.

“Following the successful expansion of the power plant in Kossodo, almost 50% of Burkina Faso’s installed capacity is now based on MAN technology.”

While the plant is owned by SONABEL, a local company Tecmon BF has been acting as the main contractor. Tecmon BF together with its UK branch Tecmon Projects Limited build a solid group of EPC

leaders in the construction of power plant and power lines in Africa.

SONABEL, has relied on power plant engines from MAN Energy Solutions since 1978. In total, MAN has supplied electricity-generation technology for five power plants, which are still in operation all over the country.

SONABEL has chosen an innovative engine setup for the power plant in Kossodo, making it, by far the most efficient power plant in the country and clearly meeting the emission guidelines of the World Bank”.

The three MAN 18V51/60TS engines feature two-stage turbocharging.

Gensets of this design have both a low- and a high-pressure compressor, which operate in series to deliver an increase in power density and efficiency.

This simultaneously guarantees maximum fuel efficiency and a more compact system design. www.man-es.com

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NOTES

ENGINE MANUFACTURERS GUIDE

R Schmitt Enertec GmbH

INNIO Jenbacher gas engines

Headquarters: A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model JMS 208 GS JMS 208 GS JMS 312 GS JMS 312 GS JMS 316 GS JMS 316 GS JMS 320 GS JMS 320 GS JMS 412 GS JMS 416 GS JMS 420 GS JMS 612 GS JMS 616 GS JMS 620 GS

Fuel

rpm

g g g g g g g g g g g g g g

1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,500 1,500 1,500 1,500 1,500

Pel

Pth

330 335 625 633 834 848 1,063 1,060 844 1,131 1,415 1,820 2,433 3,041

358 406 731 808 988 1,079 1,190 1,313 892 1,194 1,492 1,792 2,399 3,020

Ratings natural gas standard, NOx ≤ 500 mg/ m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team.

TAD1242GE TAD1640GE TAD1641GE TAD1642GE

352 393 433 485

409 462 509 570

Perkins Engines Company Limited

Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers of off-highway diesel and gas engines, offering dependable cost-effective power up to 2500 kVA in dieselor 1000 kWE prime in gas.

56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines,generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas Model

fuel

Freq.

M06-G/B T0D41 g 50 M06-G/B TID41 g 50 M06-G/B T2D41 g 50 M08-G/B TID41 g 50 M08-G/B T2D41 g 50 M12-G/B TID41 g 50 M12-G/B T2D41 g 50 M06-G/B T0D41 g 60 M06-G/B TID41 g 60 M06-G/B T2D41 g 60 M08-G/B TID41 g 60 M08-G/B T2D41 g 60 M12-G/B TID41 g 60 M12-G/B T2D41 g 60 RSE engines for LPG M06-PT0D41 g 50 M06-PTID41 g 50 M06-PT2D41 g 50 M08-PTID41 g 50 M08-PT2D41 g 50 M12-PTID41 g 50 M12-PT2D41 g 50 M06-PT0D41 g 60 M06-PTID41 g 60 M06-PT2D41 g 60 M08-PTID41 g 60 M08-PT2D41 g 60 M12-PTID41 g 60 M12-PT2D41 g 60 RSE engines for Woodgas M06-HT2D41 g 50 M08-HT2D41 g 50 M12-HT2D41 g 50 M06-HT2D41 g 60 M08-HT2D41 g 60 M12-HT2D41 g 60

Electric output 140 kW 200 kW 250 kW 260 kW 333 kW 400 kW 500 kW 150 kW 210 kW 250 kW 280 kW 333 kW 420 kW 500 kW 115 kW 173 kW 205 kW 233 kW 260 kW 350 kW 450 kW 130 kW 173 kW 205 kW 233 kW 260 kW 350kW 450 kW 122 kW 166 kW 250 kW 140 kW 180 kW 275 kW

Volvo Penta

405 08 Gothenburg, Sweden Tel +46 31 235460

SCANIA ENGINES

SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor) Scania produce diesel and gas powered engines for various Industrial and Marine applications, superior quality and reliability, offering exceptionally low fuel consumption.

All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V. Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 and HVO conforming to EN159540

Model Spec RPM kWm kVA TAD530GE Diesel 15002) 75 85 100 TAD531GE Diesel 15002) 88 2) TAD532GE Diesel 1500 113 130 1) 2) TAD550GE Diesel 1500 76 86 1) 2) 1500 89 101 TAD551GE Diesel 2) TAD730GE Diesel 1500 113 130 2) TAD731GE Diesel 1500 132 152 TAD732GE Diesel 15002) 162 186 2) TAD733GE Diesel 1500 175 201 2) 213 245 TAD734GE Diesel 1500 1) 2) TAD750GE Diesel 1500 114 131 TAD751GE1) Diesel 15002) 13 152 TAD752GE1) Diesel 15002) 158 182 TAD753GE1) Diesel 15002) 173 199 15002) 217 250 TAD754GE1) Diesel TAD940GE Diesel 15002) 241 277 TAD941GE Diesel 15002) 280 326 TAD1341GE Diesel 15002) 271 315 TAD1342GE Diesel 15002) 303 352 TAD1343GE Diesel 15002) 325 378 TAD1344GE Diesel 15002) 354 412 TAD1345GE Diesel 15002) 388 451 1) TAD1351GE Diesel 15002) 279 324 1) TAD1352GE Diesel 15002) 314 365 15002) 328 381 TAD1354GE1) Diesel TAD1355GE1) Diesel 15002) 355 413 TAD1640GE Diesel 15002) 392 461 TAD1641GE Diesel 15002) 430 505 TAD1642GE Diesel 15002) 503 591 TWD1643GE Diesel 15002) 536 630 TAD1650GE1) Diesel 15002) 393 462 TAD1651GE1) Diesel 15002) 430 505 Engines are also available for1800rpm/60Hz

t n e m o m y r e v e ’s e lif Behind s we’ve provided prime and TM

For 90 year nerator sets. standby power for over 3 million ge powering Today, our 5-2500 kVA engines are ses. communities, livelihoods and busines

www.perkins.com

TOTAL CONTROL FROM EVERY PERSPECTIVE Anyone who knows gensets, knows that Mecc Alte is unrivalled for our knowledge and expertise worldwide. From alternators and controllers to an integrated generator system, we are the Power from Within. From prime power to standby power, data centre, renewables, telecoms and more, Mecc Alte delivers complete intelligent systems with digital AVR to identify fuel efficiencies and every component working perfectly together.

All backed up by the support and unbiased advice you only get from the world’s leading independent alternator specialists. Take 360° control. Talk to Mecc Alte.

The world’s largest independent producer of alternators 1 – 5,000kVA

FOR FURTHER INFORMATION VISIT WWW.MECCALTE.COM