Runnion Equipment Parts and Service Brochure

1975

2015 40TH ANNIVERSARY

Service • Parts • Financing • Rentals Dependable Equipment • Knowledgeable Technicians • Available Parts

www.runnionequipment.com

PA R T S & S E R V I C E

Table of Contents About Runnion

2

Trained Technicians

3

Field Service

4

Parts 5 Preventive Maintenance

6

Crane Inspections

7

Rail Services

8

Fleet Maintenance

9

Insurance Services

10

Informational Seminars & Classes

11

Custom Mounting & Chassis Modifications

12

Shop Services

13

Runnion Rents

14

Crane Attachments & Accessories

15

About Runnion Our Family Business

In 1975, Earle and Dorothy Runnion established Runnion Equipment Company to sell, service and rent truck mounted cranes. Earle had been in the heavy equipment business for 27 years and combined his company, then named National Construction Equipment Company, with Talbert Equipment Company, a trailer dealer, to create Runnion Equipment Company in Lyons, Illinois at its current location. The first crane sold by Runnion Equipment Company was a 1963 National Crane boom truck, which also happened to be the second crane manufactured

by National. This same crane is now on display at the company and is fully functional.

Today, under the guidance of Patrick Runnion and his management team, the company’s primary market includes Northern Illinois, Northwest Indiana and Southern Wisconsin. A strong nationwide presence is maintained, however, with frequent equipment transactions across North America and occasionally overseas.

Don’t be surprised to see the Runnion logo proudly displayed on cranes working in Alaska, Hawaii, the British West Indies or anywhere in between!

ADVANTAGE 2

As National Crane is and always has been our flagship brand, our product knowledge is deep, and we make it a point at Runnion Equipment to meet the stringent standards required to be named a National Crane Elite Dealer each year. Past president and an active member of the National Crane Dealer Council, Patrick Runnion can assure that our customer feedback from National Crane owners is presented to the highest levels of management within the Manitowoc organization.

Like most successful family businesses, at the core of Runnion Equipment is a close knit group of employees who care deeply about everything that Earle Runnion believed in—meeting customers needs and exceeding their expectations. The same values that have made Runnion Equipment Company a wonderful place to work ensure that its customers receive first class treatment. The company has chosen to represent crane brands that perform all day, every day, and they always deliver excellent parts and service support.

Look for the Runnion Advantage icon. It indicates special Runnion services.

Trained Technicians When you need them ■ Factory trained union technicians for all services ■ P eriodic refresher courses completed for state-of-the-art knowledge and skills assessment ■ Downtime minimized with timely and accurate diagnostics

Factory Training

Because of our commitment to constant training, Runnion Equipment Company maintains an “Elite Dealer” status with our manufacturers. Our Service Department is staffed with factory trained union technicians who diagnose and repair your cranes quickly and correctly—on time and in budget.

Technological Advancements

Our specialized technicians keep abreast of innovations by attending routine courses on the latest technological advancements manufactured into today’s cranes, such as computer monitoring and plug-in diagnostics. We also offer mobile repair units equipped for fast, on-site repairs or emergency service.

Safety First

Safety is a part of our everyday business at Runnion Equipment. All of our technicians are required to undergo regular safety meetings and toolbox talks to stay current on safety standards and OSHA requirements. Unsafe practices are not tolerated in our shop. You get peace of mind knowing that our technicians are professionals when they are on your jobsite.

Questions?

service@runnionequipment.com

ADVANTAGE

Classroom and On-the-Job

Runnion combines classroom training with on-the-job experience for a thorough understanding of crane maintenance and repair. Safety regulations and procedures are emphasized throughout the training process.

Technician training includes preventive maintenance inspections, tests, troubleshooting techniques, welding certification, and repair procedures. There are also component courses, which provide more in depth information for specialized technicians. As diagnostic equipment becomes more and more sophisticated, training is critical to maintain cranes properly and optimize operating time.

3

Field Service

■ OSHA inspections at YOUR location ■ Scheduled maintenance at YOUR location ■ E mergency repairs to get you back in operation

■ F actory trained technicians with fully equipped service trucks ■ C rane recovery specialists to minimize damage and prep your unit for towing

On-Site Services—OSHA Inspections, Maintenance, Repairs

Runnion Equipment Company maintains a fleet of service trucks equipped to handle complete inspections, maintenance and most repairs in the field. If your equipment requires more significant attention, we can prepare your machine for transport back to our shop to minimize further damage.

Scheduled Maintenance On-Site

Our factory trained technicians can be dispatched to your jobsite or yard as needed, or we can schedule a technician to come out on a routine basis in order to perform required maintenance and inspections. We can work with you to schedule maintenance and inspection procedures during your downtime in order to optimize your equipment productivity.

ADVANTAGE

4

Parts

Most parts are available within 24 hours

■ If it’s not in stock, we can locate it quickly ■ Wide selection of hydraulic hoses, fittings and fluids ■ Rebuilt and used crane parts available ■ Sources for older, out of production crane parts

Quick Turnaround

Runnion Equipment Company maintains over $500,000 in parts inventory to support the telescoping and articulating equipment and trailers that we sell, as well as aftermarket and generic, non-critical parts, to help you control costs.

If we don’t have it in stock, we can get it, and our reputation depends on our ability to locate it quickly.

24-Hour Parts Delivery

Parts are available for next day delivery through the 24-hour emergency shipping service from National Crane’s state-of-the-art logistics center in Louisville, KY. This service minimizes downtime by assuring the parts you need will be received as quickly as possible.

Parts Training

Just like our technicians, each member of our Parts Department undergoes training and testing through our manufacturers, which provides them with the methods and materials to locate the parts you need quickly. For reference, the Parts Department maintains a robust schematic and crane manual library for many makes and models and has access to many more resources online.

Accessories

We stock a wide selection of lifting gear, including straps, chains, hooks, and blocks. If you need to replace safety harnesses and lanyards, we have those available, as well as truck sized fire extinguishers, safety triangle sets and emergency flashers and beacons.

All Brands, All Models

We can help you with your parts needs for older, out of production or off-market cranes. Our inventory includes a variety of OEM parts, as well as rebuilt and good used crane parts. In addition, we maintain contacts across the country to help us locate hard-to-find items quickly.

Hoses

Don’t let a leaky hose stop you. We stock a wide variety of hoses, fittings and fluids to keep your crane running.

We make custom hoses while you wait—stop by our Parts Counter. If you prefer, you can drop off or ship your old hose to us, and we will send you a replacement in return.

Email or Fax Your Order

Let us know what you need by calling, emailing or faxing your order. You can pick-up your parts at our location or we can ship them directly to you.

Call us at 800-824-6704 Fax us at 708-447-3730 Email us at parts@runnionequipment.com

5

Preventive Maintenance Runnion Equipment has designed a preventive maintenance program for your equipment that follows the same regimen the company uses for its own rental fleet. We can verify service hours periodically to assure that we perform maintenance activities to meet warranty coverage requirements. By performing routine maintenance, you will avoid unplanned downtime, unexpected breakdowns and injuries.

Factory Trained Technicians

All services are completed by our technicians who have received extensive factory training on equipment repair, including diagnostics, maintenance, safety features, and operating characteristics.

■ Factory trained technicians ■ Documented maintenance for warranty assurance ■ Any brand, any model ■ On-site or in our shop

Comprehensive Crane Inspection

Runnion Equipment has an extensive crane inspection program that includes: a comprehensive examination of all mounting hardware; wire rope, hoist and lifting accessories; turntable, boom and jib; all major drive components; and all hydraulic components and functions. Our preventive maintenance services encompass approved fluids and filters, lube services, technical inspections to identify repair needs, and a comprehensive visual inspection to spot potential problems before they require more expensive repairs and cause lost production time.

If repairs are needed, Runnion Equipment will provide a detailed estimate, including a recommended time frame, so you can budget and plan machine downtime.

Inspections for Used Cranes

We also offer a pre-buy or pre-auction inspection of a crane that you are considering purchasing or selling. Our crane inspection will provide a comprehensive analysis that you can use to assess possible repairs before you purchase.

6

Crane Inspections Meet OSHA annual inspection requirements with a Runnion Inspection ■ F actory trained technicians ■ I n-depth visual and operational inspection ■ R equirements to meet OSHA standards are included ■ I n our shop, or at your jobsite ■ Variety of plans and options available

Crane Inspection Requirements

The U.S. Department of Labor, Occupational Safety & Health Administration requires annual inspections of hoisting machinery by a qualified person who has thorough knowledge of the requirements, regulations and standards governing equipment operation. The owner of the machinery is required to maintain a record of the dates and results of these inspections for each hoisting machine. Any deficiencies noted during the inspection must be corrected before the crane is operated.

Crane Inspection Services

Runnion Equipment offers crane inspections that satisfy all OSHA requirements. Our OSHA inspections are conducted by factory trained technicians and include an in-depth visual and operational inspection of your machine. We put the machine through its normal operating cycles, removing safety covers for accurate inspection of concealed areas. In addition, lubrication, fluid and torque services are provided.

A detailed list of items that require servicing or replacement in order for your unit to meet applicable OSHA standards is provided. The placement of correct safety warning stickers and operational safety devices is part of these standards. Once the standards are met, the OSHA report and inspection sticker that Runnion Equipment Company supplies certify that your machine is operating safely and allows you access to government funded jobsites.

First Year OSHA Certification

When you purchase your crane at Runnion Equipment, the first year OSHA certification is mounted on the machine and keeps it in compliance for the initial year of ownership.

There is no charge for this service.

ADVANTAGE

7

Rail Services Keep your rail equipment on track

■ HARSCO Hy-Rail & Stanley Tools repairs and parts ■ R epairs, alignment, adjustments, and maintenance on rail gear ■ Factory trained technicians

Comply with annual inspection requirements Department of Transportation (DOT) Annual Inspections Components inspected: • Chassis frame • Drive line • Drive train • Lighting and coolant protection

•A xles •E ngine •W iper blades •A nd more

Federal Railroad Administration (FRA) Annual Inspections • Inspect Hi-Rail assemblies for loose or missing parts • Check warning light or beacon • Check back up alarm • Inspect guide wheels wear • Inspect tram and alignment • Check guide wheel gauge • Annual inspection report must be kept on the hi-rail vehicle

Hydraulic Tool Repair Services

• Technicians trained by Stanley Tools • Keep your hydraulic tools in top operating condition • Minimize downtime on the rail • Pick-up and delivery service for local yards available

8

Occupational Safety and Health Administration (OSHA/ANSI) Annual Inspection Includes: • Hands on operational inspection • Check torque (capabilities of 1,600 ft/lb) • Apply lubricants to boom and outriggers • PTO pump and spline inspection • OSHA inspection sticker • Suggested proactive maintenance • Annual documentation of OSHA inspections

Documentation of certification is required on the vehicle Documentation forms include an inspection report and a sticker or decal

Fleet Maintenance Preventive Maintenance Programs cover all the cranes in your fleet ■ I ncludes fixed prices for preventive maintenance to help you budget costs ■ R educes the need to stock parts at your location so you lower carrying costs ■ Assures that warranty items are addressed

Convenient Service

We'll arrange to service your equipment at the time and location that are most convenient for you. Our service trucks can be dispatched to your location during off hours, or you can bring your equipment to our shop. We’ll always work around your schedule.

On Time Maintenance

All maintenance procedures outlined in your owner's manuals are completed right when they are supposed to be.

You’ll never need to worry about whether your equipment is being maintained properly.

OEM Parts

Any replacement parts are the same quality that the factory built into your machines.

Knowledgeable Technicians

Factory trained technicians perform all services, so we get it right the first time.

9

Insurance Services Runnion Equipment’s insurance services minimize your costs and headaches ■ Recover your crane at the accident scene ■ Inspect the crane ■ Provide an estimate for repairs ■ Help get your crane back in operation quickly If your crane is damaged in an accident, we can offer you our Insurance Service to minimize your costs and headaches.

Dealing directly with your insurance agency, we will recover your crane to prevent additional damage, inspect it at our shop and provide you and your agent with a complete estimate of repairs. We have the knowledge and experience to rebuild your crane completely, if necessary.

Experienced Technicians

Our technicians have the equipment and knowledge to minimize additional damage to the unit during the recovery process. They assess and photograph the accident site, close up the unit and prepare it for self-transport or tow it to our yard where a thorough inspection is made, and a detailed repair estimate is prepared.

In recovery situations, our technicians file a full Accident Report to include conditions surrounding the accident site and the activities going on prior to the accident, which may be helpful in future liability investigations.

Repair Estimates

With our repair estimate, insurance adjusters can better understand the damage sustained by the unit. This process can save time and minimize surprises in the form of additional repairs and requests for additional funds.

We make every effort to minimize your costs. Our experience gives us the option of suggesting repairs or rebuilding, rather than replacing components in certain situations. Our repair estimate will include repairs to the truck chassis, if required.

OSHA Crane Recertification

Our estimate includes details for the repairs needed to bring your crane into OSHA 1926.1412 compliance, including a stability test in order to recertify your crane.

10

Informational Seminars & Classes Runnion Equipment offers operation, maintenance, and safety classes and seminars to customers each spring and fall ■ L earn proper operation techniques ■ Topics for maintenance include proper greasing and visual inspections ■ I nstructional safety classes include proper crane set up, new OSHA regulations and load chart familiarization ■ Attend our scheduled seminars or have us come to your facility

Operator Safety

With any crane purchased from Runnion Equipment, you will receive admission to one of our biannual Boom Truck Operators Safety Classes at no charge. Included in this class are: proper set up, lifting gear safety, understanding ground conditions, power line safety, and how to read your load chart. Some of our customers attend our safety class regularly as part of their loss control program. This class is available at a fee for anyone interested in attending, and we can also schedule the class to be presented to your operators at your location.

ADVANTAGE

Maintenance Seminars

Runnion provides maintenance seminars that include basic boom truck maintenance instruction. Our factory trained mechanics share some of the tricks of the trade that we have learned over the past 35 years. Proper greasing techniques are revealed that detail the best type of grease, how much to use, commonly overlooked areas. We will show you how to perform a visual inspection; what to look at, what to look for, and how to listen to your crane in order to determine when it is time to call the professionals.

ADVANTAGE

11

Custom Mounting & Chassis Modifications ■ Trailer, barge, pedestal, rolling base crane mounts ■ Tag and pusher axles ■ Fifth wheel addition ■ L engthen and shorten frames ■ Pintle hitches ■ Custom service and plumber bodies While commercial truck mounted cranes are our specialty, and Runnion Equipment Company is synonymous with “Boom Trucks,” we also have extensive experience with telescoping and articulating cranes and buckets. Over the years, working closely with our manufacturers, we have developed a variety of mounting options for efficient operation to increase your productivity.

12

If you have a need for a special type body to accommodate dimensional payload, handle tool storage or accept stake sides, we can provide it.

If you would like the capability of towing a trailer, we can add a fifth wheel to your chassis, as well as shorten or lengthen the frame, as required.

Tag and pusher axles are a common installation for us. If you need to tow a tag trailer or generator to jobsites, we have several pintle hitch capacities to choose from and will install one on your unit.

Shop Services ■ H ydraulic repairs are completed quickly, efficiently ■ R emanufactured pumps, motors, and drive units are an economical alternative to buying new ■ Truck body repairs and custom painting ■ R e-deck your boom truck ■ P ick-up and drop off—No hassle

Repair or Remanufacture

Runnion Equipment offers repairs on many components.

If a replacement is required, we provide remanufactured components as an economical alternative. Our remanufacturing services include the following parts: hydraulic pumps, hydraulic cylinders, remote handsets, swing boxes, LMI units, and more. All remanufactured components meet OEM standards and carry a warranty comparable to new component warranties.

Refurbish, Paint, and Trim

Company colors are important to many of our customers.

Custom paint jobs and logo decals are no problem and a routine part of our business. If bodywork is required, we can offer you an estimate on that as well. Has the deck on your boom truck seen better days? We can re-deck if for you and freshen up the paint on the frame to look like it was just delivered. In addition, we can install special or custom wheels, tool boxes, trim pieces and even reupholster your seat.

Chase Cars

Eliminate the need to send two drivers. Use one of our Chase Cars to drive back to your location while your crane is on the shop. Runnion Equipment offers free courtesy cars, so you can run errands, visit jobsites or go back to your office while your crane is being repaired. Call ahead to reserve your Chase Car.

Pick-Up and Delivery Service

Avoid the hassle of dropping off your crane. Call Runnion to schedule a pick-up and delivery. We’ll send one of our CDL licensed drivers to your location and bring your unit in for service. Upon completion, we’ll return it to you. There is a nominal fee for this service. Keep your workers working!

Warranty Expiration Alert

Runnion Equipment routinely calls you one month before your factory warranty expires to schedule any repairs that are covered under the warranty. This courtesy avoids the possibility of letting the coverage period lapse without completing needed repairs.

ADVANTAGE

13

Runnion Rents Supplement your fleet with our top quality rental units Rent to Rent

Runnion Equipment Company is an equipment owner, too, with a fleet of cranes, bucket trucks, aerial lifts, and truck mounted forklifts available for rent. Whether your need is bigger, smaller, shorter, taller or just an addition to supplement that busy time of the year, Runnion can help. If we don’t stock it, we can locate it through our network of affiliated dealers. Clean, well maintained cranes can be delivered to your jobsite for daily, weekly or monthly rental.

Maintenance is performed on the units in our rental fleet at intervals recommended by the manufacturer. Repairs are always completed promptly, so you’ll never be inconvenienced by unexpected downtime.

Rent to Own

Renting from Runnion is the perfect opportunity to try out a model that you’re thinking of purchasing to make sure you have the correct crane for your company. We also offer a Rent-to-Buy option with a generous portion of your rental payment applied to the purchase price of the unit. In many cases, this fee will serve as the down payment when you are financing.

Our fleet is routinely updated. We rotate out older models, sell them with our used equipment, and replace them with new cranes.

14

■ Clean, well maintained equipment ■ Delivered to your jobsite ■ Recent models ■ Wide selection

OSHA Inspected

All of our rental cranes are OSHA Certified, assured to be in top working order. Access to federal jobsites is granted with this inspection certification.

Discounted Rentals with Warranty Work

Although your new machine is covered under factory warranty for parts and labor, your rentals are not reimbursed by the manufacturer. Runnion helps you fill your equipment needs with a discounted rental while your equipment is undergoing repairs during the warranty period.

Questions?

rental@runnionequipment.com

ADVANTAGE

Crane Attachments & Accessories Increase your versatility and productivity with a wide selection of attachments If you don't see it, we can build it! www.runnionequipment.com

Attachments Augers

Manual Dump Boxes

Bottle-Bank Discharge Units

Oil Coolers

Brick Stack Grapples

Orange Peel Grapples

Clam Buckets

Pallet Forks

Clamshell Buckets

Remote Controls

Concrete Buckets

Rock Grapples

Drive Units for Augers

Self Dumping Bins

Forestry Grapples

Speed Hooks

Gravel Hoppers

Tear Off Pans

Headache Balls

Timber Grapples

Hose Reels

Universal Forks

Hydraulic Dump Boxes Hydraulic Hose Reel

Accessories

Jibs

Safety Equipment

Lifting Grapples

Rigging Straps

Line Blocks, Single and Multiple

Outrigger Pads

Logging Grapples

Chains

Man Baskets Manipulators

15

Service • Parts • Financing • Rentals www.runnionequipment.com

Dependable Equipment • Knowledgeable Technicians • Available Parts

EQUIPMENT

Wisconsin

Caledonia Lyons

Illinois

Indiana

Boom Trucks – Stand Up, Swing Cab, Tractor Mounted Telescoping Knuckleboom/Articulated Material Handling Timber Cranes Truck Mounted Pedestal Mounted Rolling Base Trailer Mount Marine Mount Bucket Trucks Sign Cranes Forklifts – Truck or Trailer Mounted Trailers – Tag, Sliding Axle, Hydraulic Tail, Lowboy, Blade, Schnabel, Custom Crane Attachments – Forks, Buckets, Roofing Boxes, Line Blocks Aftermarket Accessories – Custom Straps, Slings, Safety Gear High Rail Railroad Gear

SERVICES

LOCATIONS

Illinois Corporate Office 7950 47th St. Lyons, IL 60534 Phone: 800-824-6704 Fax: 708-447-3730

Wisconsin 1021A 27th St. Caledonia, WI 53108 Phone: 262-703-4463 Fax: 262-695-0635

Technical on-site field service by factory trained technicians Product and parts support OSHA inspections Operator safety training seminars Preventive maintenance programs Rail gear inspections and maintenance Rental equipment Used equipment Consignments/Trade ins Custom hydraulic hoses Financing assistance