Weld Connect - February 2023

IN THIS ISSUE TAFE NSW PARTNERS WITH WELD AUSTRALIA INDUSTRY DRINKS NIGHT WELDABAILITY OF STEEL

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Weld Connect | February 2023

WELD AUSTRALIA CONTACTS

IN THIS ISSUE A Message from our CEO

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TAFE NSW Partners with Weld Australia

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Industry News 7 How Much Do You Know About Prostate Cancer?

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Membership Matters 11 Industry Drinks Night 12 Weldability of Stainless Steels

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Registrations Now Open for Australian Manufacturing Week

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Successful Certification Audits and Qualifications

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Successful Audits at Frontline Manufacturing

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Congratulations to All the Newly Qualified Individuals

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IIW 2023 Singapore: Call for Papers

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Weld Australia’s Exam Calendar

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Upcoming Training Courses 19 Weld Australia Partners with TAFEs on AS 1796 Certificates 1-9

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Cold-Wire TIG Welding with Fronius TIG DynamicWire

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Fusion Welding Courses 22

NATIONAL OFFICE PO Box 197, Macquarie Park BC NSW 1670 02 8748 0100 office@weldaustralia.com.au weldaustralia.com.au Geoff Crittenden Chief Executive Officer 02 8748 0100 g.crittenden@weldaustralia.com.au ENGINEERING Victor Blain, Engineering Team Manager – South & West 0409 823 991 v.blain@weldaustralia.com.au TRAINING Guy Brooks, Training Manager 0488 743 322 g.brooks@weldaustralia.com.au MARKETING Michelle Bignold, National Manager, Sales & Marketing 0437 106 726 m.bignold@weldaustralia.com.au MEMBERSHIP David Choudry, Membership Manager 0417 878 104 d.choudry@weldaustralia.com.au QUALIFICATION & CERTIFICATION Deniz Yalniz, Qualification and Certification Team Manager 0487 487 170 d.yalniz@weldaustralia.com.au NEW SOUTH WALES Arya Sharifian, Welding Engineer 0419 414 901 a.sharifian@weldaustralia.com.au VICTORIA, TASMANIA & SOUTH AUSTRALIA Victor Blain, Engineering Team Manager – South & West 0409 823 991 v.blain@weldaustralia.com.au QUEENSLAND & NORTHERN TERRITORY Ross O’Bryan, Engineering Team Manager - East 0491 491 888 r.obryan@weldaustralia.com.au WESTERN AUSTRALIA Mehdi Tajfar, Senior Welding Engineer 0417 044 370 m.tajfar@weldaustralia.com.au

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Registrations Now Open for Australian Manufacturing Week

Weld Connect | February 2023

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Cold-Wire TIG Welding with Fronius TIG DynamicWire

Welcome to a new year and the first edition of Weld Connect for 2023.

As always, Weld Australia’s activities in 2023 will be guided by our vision and mission; our primary goal is to ensure that the Australian welding industry remains locally and globally competitive, both now and into the future. We have a host of exciting plans for the year ahead.

UPSKILLING DISADVANTAGED MEMBERS OF THE COMMUNITY As all our members are well aware, Australia is facing a lack of skilled welders. Unless urgent action is taken now, Australia will be 70,000 welders short by 2030.

Australia does not have the welders to deliver the nation’s critical energy,

defence, rail and infrastructure projects. Weld Australia’s members report that they are so strapped for skilled welders that they are working at anywhere between 30% and 50% of their full capacity, and turning projects away.

practical skills. In 2022, Corrections Victoria expanded the VET Centre of Excellence model to deliver Fusion Welding to ISO 9606 certification standard to complement their Metal Fabrication industry at Langi Kal Kal Prison.

Given this situation, innovative programs that create long-term solutions to the skills shortage are essential. In 2023, Weld Australia will continue to implement such programs.

Not only does the program upskill new welders, research demonstrates that prisoners who successfully completed VET programs in prison are: • 60% more likely to remain custody free at two years post-release • 78% more likely to remain custody free at five years post-release

We will look to expand on the VET Centre of Excellence model implemented by Corrections Victoria into other states and continue to support pathways to employment for prisoners. The model is proving to be highly successful in teaching prisoners

A focus for Weld Australia’s advocacy work in 2023 is encouraging industry to access a diverse range of people to address skills shortages—including people living with disability. We will launch this new advocacy platform at our upcoming Industry Drinks Night in Sydney on Wednesday 29 March.

Special guest speaker Ben Pettingill will help us launch this initiative. At just 16 years old, Ben lost 98% of his eyesight overnight. If you haven’t already registered, I encourage you to do so—places are already filling fast.

INNOVATIVE TECHNOLOGY The use of cutting-edge technology to bolster productivity and help alleviate some of the welder skills shortages will be on our agenda in 2023.

We will continue to work closely with the Australian Cobotics Centre to help SMEs adopt the use of cobotics, and look to introduce this technology into high schools

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Weld Connect | February 2023

and TAFEs across the nation—as we have done so successfully with the Soldamatic augmented reality simulators through the NSW Department of Education’s Advanced Manufacturing School Outreach Program.

requirements to be met by production and maintenance companies for military products certification; and with IAS: IIS to deliver EN 15085 Railway applications — Welding of railway vehicles and components certification.

We will also continue to advocate for the expansion of the Advanced Manufacturing School Outreach Program into other states across Australia. It is a fantastic program that is encouraging students—particularly female students—to consider a career in STEM such as welding.

Weld Australia will embark on Joint Accreditation System of Australia and New Zealand (JAS-ANZ) accreditation for our AS/NZS ISO 3834 Quality requirements for fusion welding of metallic materials scheme. JAS-ANZ accreditation confirms that you have been approved by an independent third party as a professional conformity assessment body that acts with integrity when certifying or inspecting for conformity assessment.

In exciting news, experts from Seaberry’s headquarters in Spain are visiting Australia in March. They will be visiting various members to answer questions about Soldamatic augmented reality simulators and how they can help improve welder training.

CERTIFICATION Over the next 12 months, Weld Australia plans to expand its certification services. We are looking at introducing certification services for AS/NZS ISO 9001 Quality management, AS/NZS ISO 14001 Environmental management, and AS/NZS ISO 45001 Occupational health and safety management.

We will look to strengthen and grow our partnerships with TÜV and IAS: IIS, expanding into additional areas of certification. We currently partner with TÜV to deliver DIN 2303 Welding and allied processes - Quality

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Weld Connect | February 2023

WELDER SAFETY Weld Australia is working to educate companies and individuals on the risks associated with welding. We are working to offer sensible, practical and cost effective solutions to help minimise these risks.

This year, Weld Australia will develop two comprehensive online training courses designed to improve safety outcomes across the country. One course is tailored for welders, while the other is aimed at welding engineers and supervisors. These courses cover a raft of activities across a range of welding processes, from electric arc welding and flame cutting, through to topics like welding in confined spaces, at heights, or in hot and humid conditions. These courses will be completed towards

the end of this year and made freely available via the Weld Australia website. In 2023, our goal is to help ensure every welder makes it home safely at the end of every day.

LICENSING SCHEME Weld Australia is committed to ensuring that no Australian lives are lost through an accident caused by non-compliant welding, without causing undue regulatory burden on industry. As such, in 2023, Weld Australia will commence work on establishing a licensing scheme for Welding Supervisors and Welding Inspectors.

There is currently no mandated licensing system for welders, Welding Supervisors or Welding Inspectors in Australia. And yet, to carry out electrical or plumbing work in Australia, tradesmen must be licensed. Similarly, in Europe and North America, not only is compliance with International Standards mandatory, it is also compulsory that all welding is carried out by a qualified and certified welder.

EDUCATION AND TRAINING Working in collaboration with the National TAFE Consortium, Weld Australia has made great progress this year with the development of nationally consistent online learning resources for the Metals and Engineering (MEM 2.0) training package. In a very important step for the entire industry, these learning resources will be launched in 2023.

In Western Australia, South Metropolitan TAFE has already adopted the use of these resources, and there

are plans to do so on a state-wide basis. We are hopeful that all the other TAFEs that have participated in their development will do likewise. This represents a huge overhaul of welder training in Australia. It will help ensure consistent welder training, regardless of where in the country students undertake that training. The new resources are completely online and accessible via phone, mobile device or computer. This will allow students to access learning at the time, place and pace that suits them best.

MEMBER EVENTS Following on from a successful return to in-person events last year, Weld Australia will strengthen its calendar of events in 2023.

In exciting news, we are working with The Australia Institute - Centre for Future Work on a major conference.

To be held at Parliament House in Canberra, the theme of the conference will be Renewable Energy Manufacturing.

The Welding Excellence Awards will also be back in 2023. The Awards promote the highest standards of craftsmanship, quality and professionalism, and are a fantastic opportunity for welders, fabricators and educators across Australia to showcase their people and their operations. Be sure to keep an eye for further details on entry dates and categories in the coming months.

Geoff Crit enden

CEO, Weld Australia

Advance your welding career with these short courses designed to equip you with leading-edge industry skills and knowledge. > Welder Certification AS1796/ISO 9606 – Practical Courses – Tickets 3E, 4, 7, 8G and 8F > Welder Supervisor Course (cert 10 &/or AS2214) leading to Weld Australia Certification > Welder Certification Theory AS 1796

Enrol to upskill yourself today!

FOR FURTHER INFORMATION CALL 1800 882 661 OR VISIT TAFESA.EDU.AU/SHORTCOURSES If you are a person who is Deaf, hard of hearing, or have a speech impairment, contact us through the National Relay Service relayservice.gov.au

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Weld Connect | February 2023

YOUR NEXT STEP STARTS HERE.

RTO: 41026 | CRICOS: 00092B | IHE: PRV14002 | Accurate as January 2023

SHORT COURSE. BIG FUTURE.

TAFE NSW PARTNERS WITH WELD AUSTRALIA TAFE NSW is proud to partner with Weld Australia, the peak body representing the welding industry in Australia. As Australia’s largest training provider, TAFE NSW has been skilling the workforce of the future for more than 130 years.

TAFE NSW offers engineering, fabrication and welding courses with qualifications from Certificates to Diploma and Advanced Diploma levels. Delivered by an extensive network of qualified, specialist teachers and subject matter experts onsite, online and on campus.

TAFE NSW are constantly adapting courses, facilities, and technologies to meet the evolving needs of industry and learners in communities across NSW. Through industry partnerships like this, TAFE NSW ensures learners gain the highest level of practical skills training, producing high-quality, jobready graduates.

Why Choose TAFE NSW? As one of the leading providers of education and training in Australia, TAFE NSW has industry qualified and experienced teachers bringing up-to-date, realworld skills directly to the classroom.

Their courses and degrees can change lives and open opportunities through learning. Plus: • 82% of businesses are likely to hire TAFE NSW graduates • TAFE NSW offers a range of flexible learning options • TAFE NSW boasts a 90% student satisfaction rating • You can learn from industry experts • 89% of students recommend TAFE NSW • You can gain real world experience Each year, more than 430,000 students enrol in TAFE NSW courses and training. They aim to skill the workforce for the future through high quality, personalised education and training.

LEARN MORE

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Weld Connect | February 2023

BOC OPENS NEW APPLICATION TECHNOLOGY CENTRE TO DRIVE PRODUCTIVITY IN MANUFACTURING

ASME SECTION IX THREE DAY COURSE: EXPRESSIONS OF INTEREST

Leading gas and engineering company BOC, a Linde company, today officially opened a new Application Technology Centre in South-West Sydney to drive innovation and productivity improvements across the Australian manufacturing industry.

Last year, Weld Australia facilitated a three day course on how to use ASME Section IX. Facilitated

by US expert, Walter J. Sperko the course provided extremely popular. We are looking at running the course again (location to be determined) at the end of 2023.

Officially opened by Senator the Hon Tim Ayres, Assistant Minister for Trade and Manufacturing, the new world-class facility will showcase state-of-theart welding processes and equipment to customers, industry and educators, with a focus on industry 4.0 technologies that make customers more productive.

If you’re interested in attending, please register your interest by emailing Michelle Bignold (National Manager, Sales & Marketing) on m.bignold@ weldaustralia.com.au.

Smart welding equipment and BOC’s high-performance gases are used to help Australian manufacturers remain competitive by improving welding speeds, producing high-quality welds, reducing manual handling and improving safety.

The facility demonstrates the benefits of welding cobots to semi-automate welding processes to help solve skilled welder shortage challenges and improve welding productivity.

With livestream capabilities, BOC gas and metal fabrication specialists will be able to give face-to-face or virtual demonstrations to any customer location in Australia. Assistant Minister Ayres said the brand-new facility shows BOC’s commitment to helping Australian manufacturing and supporting jobs in Western Sydney.

“It is great to see companies, just like BOC, investing in new innovative facilities and developing cutting-edge technologies,” he said.

“It is critical that businesses continue to invest in research and development to ensure they can remain globally competitive and create the high-value, highwage and high-tech jobs of the future.

“Our government is determined to see the Australian industry thrive with a future made in Australia, that’s why we created the largest industry policy in Australia history – a $15 billion National Reconstruction Fund.”

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Weld Connect | February 2023

LEARN HOW TO MINIMISE COST AND MAXIMISE QUALIFCATION USEFULNESS The ASME code is the American Society of Mechanical Engineers (ASME) standard that regulates the design, development and construction of boilers and pressure vessels. ASME Section IX specifies the requirements for the qualification of welders and the welding procedure specifications.

This three day course will give participants a working knowledge of ASME Section IX, including how to comply with its requirements.

COURSE OVERVIEW A review of the welding processes and variables, and basic steel welding metallurgy will be conducted to provide all participants with sufficient background in welding technology to interpret and understand Section IX. The mechanics of using Section IX and how to address its requirements will be explained in a simple, straightforward manner.

Emphasis will be placed on writing welding procedures so that they contribute positively to the manufacturing process and on qualifying procedures in a cost-effective manner.

The requirements for welders and operators will be examined with particular emphasis on minimising the cost and maximising the usefulness of qualifications.

Ai GROUP LAUNCHES NEW INDUSTRY INDEX Ai Group recently announced the launch of a new monthly indicator of business performance: the Australian Industry Index®.

For three decades, Ai Group has published the Australian PMI® (manufacturing) and Australian PCI® (construction) and Australian PSI® (services).

The Ai Group Australian Industry Index® is representative of the modern industrial ecosystem. It brings together the manufacturing, construction, engineering, technology and business services sectors – industries which together account for 36% of the Australian economy.

The Australian Industry Index® will provide decisionmakers immediate data on how the economy is performing. Based on a monthly survey of several hundred businesses, and released in under a week from data collection, it allows near real-time tracking of industry performance.

The Ai Group Australian Industry Index® tracks nine different industry activity metrics: Production, Employment, New Orders, Input Purchases, Exports, Capacity Utilisation, Input Prices, Selling Prices, and Wages. This enables the early identification of leading trends – for example, a rise in new orders that will eventually flow onto greater production, employment and exports.

DOWNER NAMED PREFERRED SUPPLIER ON QUEENSLAND GOVERNMENT’S $7 BILLION TRAIN MANUFACTURING PROGRAM Engineering firm Downer has been named the preferred supplier on the Queensland government’s plan to build 65 new passenger trains in the state.

Transport minister Mark Bailey said Downer’s proposal offered “strong value for money, leading-edge accessibility and a modern design, whilst delivering maximum benefit to the region and to our great state.

Downer was earlier shortlisted to lead the project, along with Alstom and CAF. Bailey added that the Queensland government would now work closely with the firm on detailed design for the trains, which would have “bike racks and USB mobile phone charging stations to make travelling a breeze for commuters.”

According to Premier Annastacia Palaszczuk, 800 jobs would be created at Maryborough to build the fleet at a new facility at Torbanlea, 25km from Maryborough.

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Weld Connect | February 2023 WELDCONNECT RW 1122

GOVERNMENT SUPPORT FOR NSW MANUFACTURERS TO DECARBONISE Four high emitting manufacturers in New South Wales will be supported to transform into low carbon facilities through partnership agreements with the state government to assist deep decarbonisation in heavy industry.

A total of $855,000 in funding was announced to support decarbonisation studies by chemical manufacturer Orica, metal manufacturer Tomago Aluminium, cement producer Boral and starch manufacturer Manildra Group.

The assistance is part of $305 million in funding set aside by the NSW Government to develop and implement abatement projects at manufacturing and mining facilities, aiding the state’s target of net zero by 2050 and a 70% reduction by 2035.

BAE SYSTEMS TO ESTABLISH F-35 ASIAPACIFIC REGIONAL WAREHOUSE BAE Systems Australia has secured a new contract with Lockheed Martin to activate an F-35 AsiaPacific Regional Warehouse at its Williamtown aircraft sustainment operations in regional New South Wales.

Housing critical parts of the Joint Strike Fighter, the warehouse is the third facility in the global support solution for the F-35 program with locations already in the Netherlands and United States.

In addition to maintaining Royal Australian Air Force F-35 aircraft, the facility will support F-35 variants operating in the region. This includes aircraft operating out of the Singapore, Japan and South Korea, from US Navy and Royal Navy carrier aircraft and US Marine Corps F-35Bs deployed in the region.The new contract will provide a foundation for jobs growth at the company’s Williamtown facility. By 2031, over 360 jobs will be created through the Regional Warehouse Program at the Williamtown precinct.

The announcement follows a $80 million Air Vehicle Support Services (AVSS) contract in December 2021 and the Commonwealth’s $100 million investment in the expansion of Williamtown facility in November this year.

BAE Systems Australia, Managing Director for Defence Delivery, Andrew Gresham said, “For 30 years, we have provided maintenance and upgrades to the Royal Australian Air Force jets and the inclusion of the Asia-Pacific Regional Warehouse not only increases Australia’s global defence footprint, it cements Williamtown as an aerospace hub. This means more local jobs within the Hunter Region for years to come.”

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Weld Connect | February 2023

HOW MUCH DO YOU KNOW ABOUT PROSTATE CANCER?

One in 6 men will be diagnosed with prostate cancer by the age of 85.

Prostate cancer is the second most common cancer diagnosed in men in Australia and the third most common cause of cancer death.

Prostate cancer has one of the highest survival rates of all cancers, with 95% of men likely to survive five years or more. About 220,000 Australian men are alive today after a diagnosis of prostate cancer.

Prostate cancer happens when abnormal cells develop and grow in the prostate. These abnormal cells can continue to multiply and sometimes spread. In most men, prostate cancer is a slow growing disease. If it stays inside the prostate gland and grows slowly, it may never cause a problem. However, in some men the cancer may grow more quickly and can cause problems that can impact on their life expectancy.

The Australian Institute of Health and Welfare (AIHW) recently released the latest figures on prostate cancer incidence, mortality, and survival in Australia.

The latest forecast predicts that for 2022, Australia will record the highest number of prostate cancer cases ever recorded, with 24,217 cases expected to be diagnosed.

Should I have a PSA test?

Men over age 50, or 40 with a family history of prostate cancer, should talk to their doctor about testing for prostate cancer using the PSA test as part of their regular health check-up.

Men should make an informed decision about testing based on the latest available evidence on the benefits and potential harms of testing and subsequent treatment for prostate cancer.

Further Information For further information, reach out to the Prostate Cancer Foundation of Australia. You can call 1800 22 00 99, email enquiries@pcfa.org.au or visit pcfa.org.au.

Do you need a PSA test?

A PSA Test is a simple blood test for the early detection of prostate cancer.

Your GP can order the blood test for you.

Do you have a family history of prostate cancer?

NO. Talk to your doctor about PSA testing starting at age 50.

YES. Talk to your doctor about PSA testing starting at age 40.

If you develop symptoms, talk to your doctor immediately, regardless of age.

Call us today 1800 22 00 99 pcfa.org.au

Awareness_Weld Australia Ads.indd 4

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Weld Connect | February 2023

13/10/2022 1:38 pm

HAVE YOU RENEWED YOUR WELD AUSTRALIA MEMBERSHIP FOR 2023?

Weld Australia memberships will expire on 28 February.

So—if you haven’t already done so—now is the time to renew your membership for 2023.

After 28 February, you will no longer have access to the Weld Australia member portal, including all our free resources, member events, Jobs Board and more. You won’t be able to access discounts for training, and you’ll no longer receive our publications.

We’d like to thank all our members for their continued support of Weld Australia. It enabled us continue our important work across areas like advocacy, welder education and training, industry awards and events, and more. To learn more about our activities over the last year, download our 2022 Year in Review.

We are extremely proud to be your peak body and hope you will continue your support in 2023.

If you’re not sure if you have renewed for this year, or you want to renew now, log into the Member Portal or contact us on membership@weldaustralia.com.au Questions? Queries? Wondering how Weld Australia can help support your business, staff or career progression?

Feel free to reach out to our Membership Manager, David Choudry, on 0417 878 104.

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Weld Connect | February 2023

Weld Australia would like to welcome all our new Members who have joined recently: CORPORATE MEMBERS • ONEGAS Australia: onegasaustralia.com.au INDIVIDUAL MEMBERS • Rajaram Athinarayanan • Naresh Balakrishnan • Lachlan Clements • Greg England • Shannon Haber • Ridvan-Omer Keskin • Akram Khan • Glenn McGowan • Sean McTavish • Karthik Mohan • Jai Noble • Panupung Phahueang

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Weld Connect | February 2023

Weldability of Stainless Steels Two Day Course Delivered by John Lippold USA Expert

Need Help Understanding the Processes and Parameters Required for Successful Stainless Steel Welding?

Stainless steels are usually specified because of their enhanced corrosion resistance, high temperature oxidation resistance, or their strength. With various types of stainless steel available, there are specific welding processes and techniques that must be employed to ensure that the corrosion and oxidation resistance, and other mechanical properties are not impaired.

This two day course will give participants a working knowledge of the welding metallurgy and weldability of stainless steels. Attendees will walk away with an understanding of the various types of stainless steel, and how to pre-heat, weld and post-heat treat them without introducing imperfections, causing cracking or otherwise disrupting their beneficial mechanical properties.

Course Content

This highly engaging two day course will cover the following topics: • Introduction to Stainless Steels • Phase Diagrams • Constitution Diagrams • Stainless Steels Alloy Systems • Martensitic • Ferritic • Austenitic • Duplex • Dissimilar Welds • Case Studies

Course Details

Registration at 8:30am on day one for a 9:00am start. Ends 3:00pm. Morning tea and lunch provided.

Melbourne: Date: 10 and 11 July 2023 Venue: Cliftons - Freshwater Place Level 18, 2 Southbank Blvd, Southbank Sydney: Date: 13 and 14 July 2023 Venue: Cliftons 60 Margaret Street, Sydney

Cost

Weld Australia Members: $1,650 inc GST Non Weld Australia Members: $1,850 inc GST Payment is required at the time of booking.

Cancellation two weeks prior to the start date will not be refunded. A certificate of attainment will be issued by Weld Australia at the end of the course.

Further Information

For further information, simply contact: Michelle Bignold (National Manager, Sales and Marketing) on 0437 106 726 or events@weldaustralia.com.au

REGISTER FOR MELBOURNE

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REGISTER FOR SYDNEY Weld Connect | February 2023

REGISTRATIONS NOW OPEN FOR AUSTRALIAN MANUFACTURING WEEK (AMW2023) Registrations are now open for Australian Manufacturing Week (AMW2023), held at the Melbourne Convention and Exhibition Centre (MCEC) from 9-12 May 2023.

After the successful AMW2022 show in Sydney in June 2022 with 6,100 trade visitors and 170-plus exhibitors in 4,500 square metres of exhibition space spread over four days, the 2023 Melbourne show will be back on home ground and slated to be a much bigger event.

Once again organised by the Australian Manufacturing Technology Institute Limited (AMTIL), AMW2023 will occupy more than 10,000 square metres of exhibition space at the MCEC in Melbourne, with 300 leading industry exhibitors taking stands to showcase the latest manufacturing technologies, processes, and support services to expected crowds of over 10,000. AMW2023 will be the ‘must attend’ event in the manufacturing landscape.

There will be seven Zones on the show floor of Australian Manufacturing Week, each with their own distinct specialisations.

These include: • Austech Machine Tools, sponsored by ISCAR • Additive Manufacturing Zone • Australian Manufacturers Zone, sponsored by Sutton Tools • Manufacturing Solutions Zone, sponsored by Adobe • Robotics & Automation Zone • Weld and Air Solutions Zone, sponsored by AtlasCopco • Plastic Technology Zone

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Weld Connect | February 2023

“AMW2022 at ICC Sydney was a great success and we look forward to an even better AMW2023 at the Melbourne Convention Centre in May,” said Frank Yao of Innofocus Photonics Technology.

AMW is the One event that showcases the latest innovations, technologies, and equipment in the advanced manufacturing sector. Visitors and exhibitors can explore new opportunities, meet, and network with Industry leaders and technology experts, all Under ONE roof at ONE show.

Register Now to Attend Now is the time to register online to visit Australian Manufacturing Week in Melbourne. It’s going to be the biggest manufacturing show in the Southern Hemisphere.

For more information about the AMW2023, go to australianmanufacturingweek.com.au

REGISTER NOW

SUCCESSFUL WELDER CERTIFICATION AUDITS AND QUALIFICATIONS

Ross O’Bryan (Engineering Team Manager – East, Weld Australia) recently performed several successful audits for AS/NZS ISO 3834 Quality requirements for fusion welding of metallic materials, including at GM Poles and Taringa Steel.

Taringa Steel Taringa Steel is a privately owned Australian company that fabricates and installs metalwork, as well as light to medium structural steel.

Since the company’s inception in 1962, Taringa Steel has grown to become one of south east Queensland’s leading suppliers to the construction industry, successfully completing projects valued up to $5 million. With a team of over 30 people, Taringa Steel holds registration with Transport for New South Wales for the fabrication.

GM Poles GM Poles is a privately owned and operated Australian company specialising in designing and fabricating steel columns for use in lighting, signage, communication and surveillance applications.

They began fabricating their first pole in 1998 and quickly grew to be one of the largest pole manufacturers in Australia. Their products stand proudly in every state and territory in some of the most prominent locations. GM Poles prides itself on the quality of its engineering and fabrication expertise, and employs more local engineers than any other pole company.

Questions? Queries? Need Help?

02 8748 0100 or qnc@weldaustralia.com.au

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Weld Connect | February 2023

SUCCESSFUL AUDITS AT FRONTLINE MANUFACTURING

Frontline Manufacturing’s welding bays.

In late December, Ross O’Bryan (Engineering Team Manager – East, Weld Australia) spent two days conducting audtis for Frontline Manufacturing in Meadowbrook, Queensland for AS/NZS ISO 3834 and DIN 2303.

Established in 1996 as a metal press shop, Frontline Manufacturing has developed into a full-service manufacturing company with capabilities including CNC machining, laser and plasma cutting,fabrication and assembly. With a focus on innovation, cost effectiveness and quality assurance, the company provides a broad range of specialty high quality metal components and assemblies.

Frontline was one of the first defence-focused companies in Queensland to achieve certification to AS/NZS ISO 3834.2. The certification was just one aspect of a rapid transformation undertaken by the company. Frontline has upgraded all of its welding machines to pulse technology and expanded its robotics capabilities to improve repeatability and competitiveness. The company has also upskilled several staff to Welding Supervisor and International Welding Engineer (IWE) level.

According to Matthew Ellis (Special Projects Manager to Defence, Frontline Manufacturing), “Frontline was established in 1996 as a tool making business. We have evolved over the last 20 years from a small component producer to a sub-assembly one-stop-shop, delivering a very diverse array of manufacturing projects, employing around 30 people.”

“Frontline Manufacturing offers a broad range of capabilities—welding is just one of the services we

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Weld Connect | February 2023

deliver. We have a number of fully qualified engineers, and a fully functional machine shop, fitted out with nine CNC machines. We can just about do everything inhouse, from laser and plasma cutting, through to folding and welding and final machining,” said Ellis.

With Frontline keen to move even more into defence industry work, certification was a necessity, explained Ellis. “AS/NZS ISO 3834.3 certification was a requirement set down by Rheinmetall. So, if we wanted to pursue work in that area of the defence industry, and supply products into the LAND 400 Phase 2 program, we had to undertake certification,” said Ellis. “Apart from the requirement from Rheinmetall, it made good sense to further enhance our quest for excellence within our continuously growing welding department.”

“The certification process itself was complex but rewarding. The support we received from Weld Australia was great,” said Ellis.

ADVERTISE WITH WELD AUSTRALIA Take advantage of our advertising packages.

With a multi-channel marketing approach, you can reach as big an audience as possible.

Plus, Weld Australia members get a significant discount on all our advertising rates.

Diamond Package: $6,000 If you have a ground-breaking story to tell, or a brand new product or service to launch, take advantage of our ‘Diamond Package’ for maximum impact and exposure: 1. Australian Welding: 1 x full page inside cover ad 2. Weld Connect: 1 x third of a page front cover ad 3. Weekly Wrap-Up: 1 x right-hand sidebar advert (420px x 250px) in 4 x editions 4. 3 x social media posts Gold Package: $5,000 Our ‘Gold Package’ provides great value for money, as well as fantastic impact and exposure: 1. Australian Welding: 1 x full back cover advert 2. Weld Connect: 1 x back cover advert 3. Weekly Wrap-Up: 1 x right-hand sidebar advert (420px x 250px) in 3 x editions 4. 2 x social media posts Silver Package: $4,000 Our ‘Silver Package’ provides great value for money, as well as great impact and exposure: 1. Australian Welding: 1 x full page advert 2. Weld Connect: 1 x full page advert 3. Weekly Wrap-Up: 1 x right-hand sidebar advert (420px x 250px) in 2 x editions 4. 1 x social media post

Weld Australia would like to congratulate the following people on becoming newly qualified over the last month.

AS 2214 • • • • • • • • • •

Jeffrey Broad Craig Dean Todd Griffin Lachlan Kane Melgaard Keller Lorenzo Loprete David Mitchell Sumiya Naz Rasoul Pouriamanesh Michael Todd

AWCR EXAMINER •

Mark Fung

AS 1796 CERTIFICATE 10 • • • • • • • • • • • • • • •

Chidambaram Alagappan Aaron Alcock Adam Bateup Corey Donohoe Rhyan Eales Paul Gill Dean Lambeth Michael Light James Mader Matthew McCosker Damien Oates Bhalchandra Pawar Donald Semmler Mitchell Serhan Jamie Wallace

IIW IWI-B • • • • • • • • • • • • • • • • • • • • • • • • • • •

Hamish Bryant Andrew Christie James Darmody Antony Dixon Kieran Dunn Phillip Ellis Geoffrey Fawcett Luke Foley Jayke Gatt Joshua Gleeson Luke Gleeson Dale Hession Steven Hingst Brandon Hobbs Jacob Jordan Dillon Lambert Peter Meredith Jonathan Reano Tim Rieniets Caleb Rozman Grant Savell Andrew Scott Luke Seagrave Sorour Shahbazi Anthony Skelly Kurt Thompson Antonius Vidot

Questions? Queries? Need Help?

02 8748 0100 or qnc@weldaustralia.com.au

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Weld Connect | February 2023

IIW 2023 SINGAPORE: CALL FOR PAPERS In conjunction with the 76th Annual Assembly of International Institute of Welding (IIW), the Singapore Welding Society (SWS) is proud to host the International Conference on Advances in Welding, Joining and Additive Manufacturing.

The Conference will be held from 16 to 21 July 2023 at the Marina Bay Sands. The event aims to provide a platform for knowledge exchange and networking among scientists, researchers and industry experts in the field of welding and joining.

Welding technologists, scientists and professionals who are interested in presenting original work are invited to submit abstracts. Topics of interest include: • Brazing and soldering • Mirco and nano joining • Friction stir welding • Linear Friction welding • Cold spray technology • Additive manufacturing: • Wire arc additive manufacturing • Laser directed energy deposition • Powder bed 3D printing • Laser welding • Joining of ceramics or dissimilar materials • Advanced arc welding or other welding processes • Intelligentised welding manufacturing • Numerical modelling of welding process • Design, analysis and fabrication of welded structures • Non-destructive testing • Fatigue and fracture of welded joints • Corrosion of welded joints For further information, visit: iiw2023.com

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Weld Connect | February 2023

WELD AUSTRALIA’S EXAM CALENDAR Do you need to book an exam through WeldQ? We’ve made the process even easier, with our new exam calendar, which can be accessed via the WeldQ homepage. The calendar includes all exam dates for 2022, making planning ahead as simple as possible.

Just some of the upcoming exam dates include: • Friday 24 February: AS 1796 Certificate 1-9 Theory Online Exam • Thursday 2 March: National Welding Supervisor Exam ( Paper A-B1 and B2) • Tuesday 7 March: IIW IWI-B and IWI-S WTE-S and WTE-B Online Exam • Friday 10 March: IWIB-C3 (Practical) • Wednesday 29 March: IIW IWI-B WTB and B5 Online Exam • Friday 31 March: AS 1796 Certificate 1-9 Theory Online Exam

Australian Standards are increasingly placing more importance on the role of Welding Engineers. In fact, predictions show that an International Welding Engineer (IWE) qualification will be in increasingly high demand over the coming years. This course can help boost your earning potential and job stability. With four modules and a practical session, this course will kick off on Thursday 16 March 2023. If you’re keen to kick-start your welding career, start with this course.

An International Welding Specialist (IWS) qualification will expand your career. This IIW qualification is advised for all Responsible Welding Coordinators, and recommended in AS/NZS ISO 3834 and ISO 14731. An IWS understands the factors that influence welding quality and conditions, how to oversee welders effectively, and the variables that help to maximise site productivity. This highly engaging course starts on Monday 27 February 2023. Don’t miss out—book now!

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A Welding Supervisor qualification enables you to improve your company’s bottom line. Welding Supervisors often make valuable contributions to four of the most important metrics in welding operations: quality, cost, productivity and safety. Not surprisingly then, this qualification can boost your earning potential and job stability. Plus, the qualification demonstrates to employers that you are dedicated to continually learning and growing in your field—qualities that are essential for success in team leadership roles, or for more complex jobs. Kicking off on 7 March 2023, there are limited spots available for this course. So, be sure to enrol online today to avoid disappointment.

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Weld Connect | February 2023

WELD AUSTRALIA PARTNERS WITH TAFEs NATIONALLY ON AS 1796 CERTIFICATES 1-9 An AS1796 Welding Certificate is—by far— the most well known and requested welder certification in Australia.

It is referenced in both structural steel and pressure equipment Standards.

The training covers topics like safety, welding terms and symbols, heat treatment and control, cutting and gouging, arc conditions, welding procedures and regulations, welding equipment and so much more.

Weld Australia delivers the theory training for AS 1796 Certificates 1-9. Students are then required to complete the practical training and examination at a TAFE or a similar training organisation.

While Weld Australia does not conduct the practical training, we do partner with four highly professionally TAFEs across the nation. Each of these TAFEs is profiled in further detail below.

Federation University: Regional Victoria’s largest education institution, Federation University has campuses in Ballarat, Berwick, Gippsland and and approximately 1,300 committed staff.

For further details, contact Tony Monagle via a.monagle@federation.edu.au.

TAFE Gippsland: With campuses throughout eastern Victoria, from Warragul to Lakes Entrance, TAFE Gippsland offers a diverse range of high quality training programs. For further details, contact enquiries@tafegippsland.edu.au.

TAFE Queensland: With campuses in Brisbane, Gold Coast, Sunshine Coast, North and Far North Queensland, Darling Downs and Wide Bay Burnett, TAFE Queensland delivers job-focused training. For further details, visit: tafeqld.edu.au/ contact/enquire.

TAFE SA: South Australia’s largest vocational education and training provider. TAFE SA delivers job-focused training across a range of industries, at locations across the state. For further details, contact: SEOShortCourses@tafesa.edu.au.

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Weld Connect | February 2023

IWT often manage, supervise, and oversee all company welding activities at a highly technical level. As such, you will likely have overall responsibility for the quality and coordination of all on site welding activities – a strong bonus for your resume. An International Welding Technologist (IWT) qualification is a strongly advised qualification for Responsible Welding Coordinators, and highly recommended in both AS/NZS ISO 3834 and ISO 14731. With four modules, this course will kick off on Thursday 16 March. Places are limited, so be sure to book early to avoid disappointment.

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COLD-WIRE TIG WELDING WITH FRONIUS TIG DYNAMICWIRE – SMART, SIMPLE, INNOVATIVE The patented new TIG DynamicWire uses an innovative cold wire TIG welding system that enables the process to adapt to the welder. This means that welders can achieve perfect welds every time, even those without extensive training and experience.

With its automatic self-regulation feature, the TIG DynamicWire system actively adjusts the wire speed to the welding behaviour, torch position and current conditions—even automatically compensating for component tolerances of up to 30%. The automated self-regulation feature also distinguishes it from a traditional continuous wire feed. The welding system actively modifies the wire speed in accordance with the welding behaviour, torch location, and welding current settings.

When creating the cold-wire system Fronius considered all the details to deliver a product that welders could operate as efficiently as possible with the fewest number of steps and changes.

This is a game changer as it supports all TIG operators from novice beginners to the more experienced and those more highly skilled in achieving excellent welding results quickly and easily.

Not to mention it’s safer. Self-regulating parameter settings and characteristics, a compensating active wirefeeder, and other features provide the required degree of safety and excellent quality. Even worn elements like the torch body, torch cap, and clamping sleeve experience less abrasion and last longer than equivalent solutions because the wire does not constantly travel back and forth during intelligent TIG cold-wire welding.

“Thanks to TIG DynamicWire, welders can focus all their attention on the arc and the welding system regulates the optimal wire speed at all times,” said Manuel Rumpl (Head of Strategic Product Management Industrial Welding Solutions, Fronius International GmbH).

The new Fronius cold-wire components for iWave are lightweight and ergonomic, providing more flexibility for TIG welding which makes it easier for welders, even those with minimal training are able to operate the machine and produce seamless, high-quality TIG welds.

Furthermore, there are no annoying vibrations at the torch handle, thanks to the innovative TIG DynamicWire cold-wire welding technology which completely eliminates the wire’s mechanical forward and backward motion.

Additionally, with its TIG SynergicMode, only one parameter needs to be set to start welding and the rest is applied automatically based on materialspecific characteristics.

The Tungsten Fast Clamp system (TFC) is another innovation from welding specialist Fronius. The tungsten electrode is released and clamped in the spring-loaded clamping sleeve with a single press of the button. The electrode may be switched out in a matter of seconds, much like a mechanical pencil’s lead. This system can now also be mounted to current torch bodies.

The iWave power source categories from 300i to 500i can be upgraded to the TIG cold-wire system. The TIG DynamicWire welding package is ready for use immediately through software activation and can also b e retrofitted to existing iWave (300i to 500i systems) at any time.

The product will be available at the beginning of 2023.

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Weld Connect | February 2023

ENROL IN A FUSION WELDING COURSE TODAY Enrol in a fusion welding course through any Advanced Welder Training Centre below.

ACT Canberra Institute of Technology cit.edu.au 81 Mildura Street, Fyshwick

There are two fusion welding courses that adhere to ISO 9606 Qualification test of welders on Training.gov.au. This is the authoritative source of nationally recognised training and Registered Training Organisations (RTOs). These two courses were developed in Victoria in 2018 and use augmented reality welding simulators as a key component of the training.

TRANSITION WORKERS To be awarded a certificate for the Course in Fusion Welding to AS/NZS ISO 9606 for Transition Workers, you must successfully complete seven units of competency (four core and three elective). Core units: • Simulate fusion welding processes using augmented reality equipment • Identify welding processes, safe welding practices and use of hand and power tools • Interpret and apply AS/NZS ISO 9606 for fusion welding processes • Perform fusion welding procedures to meet the procedures of ISO 96061 (Steels – carbon steels) EXPERIENCED WELDERS To be awarded a Statement of Attainment for the Course in Fusion Welding to AS/NZS ISO 9606 for Experienced Welders, you must successfully complete three units of competency (one core and two elective). The core unit is: Interpret and apply AS/NZS ISO 9606 for fusion welding processes.

FURTHER INFORMATION For further information, contact: training@weldaustralia.com.au

Queensland TAFE Queensland tafeqld.edu.au • Cairns Campus: Gatton, Newton, Eureka and, Wilkinson Streets, Manunda •

Townsville (Trade Centre Bohle) Campus: 763 Ingham Road, Bohle

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Toowoomba Campus: 100 Bridge Street, Toowoomba City

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Ashmore Campus: Benowa Road & Heeb Street, Ashmore

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Nambour Campus: 91 Windsor Road, Burnside

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Bundaberg Campus: 118 Walker Street, Bundaberg West

Tasmania Tasmanian Minerals and Energy Council tasminerals.com.au 13 Wellington Street, Burnie Victoria Box Hill Institute boxhill.edu.au 465 Elgar Road, Box Hill, Melbourne Bendigo TAFE bendigotafe.edu.au 23 Mundy Street, Bendigo Federation University federation.edu.au Lydiard Street South, Ballarat

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Weld Connect | February 2023

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Weld Connect | February 2023

For further information, contact Disha Mistry on d.mistry@weldaustralia.com.au