HM LANGI KAL KAL PRISON HOSTS WELDING EMPLOYMENT EXPO

In conjunction with Weld Australia, Langi Kal Kal Prison recently hosted a Welding Employment Expo to help facilitate connections between prisoners and prospective employees.

According to Geoff Crittenden (CEO, Weld Australia), “Australia’s prison population is rapidly expanding, and is increasingly comprised of younger people and reoffenders. This gives rise to the need for practical rehabilitation and vocational education and training (VET) programs that can help alleviate recidivism.”

“A recent study confirmed that participation in VET whilst incarcerated helps prisoners to remain custody free post-release. In fact, prisoners who successfully completed VET were 59.96% more likely to remain custody free at two years post-release; and 78.23% more likely to remain custody free at five years postrelease.”

Given the proven success of VET programs for prisoner rehabilitation, in 2022, Corrections Victoria expanded the VET Centre of Excellence model to deliver Fusion Welding to ISO 9606 certification standard to complement their Metal Fabrication industry at HM Prison Langi Kal Kal. Federation University delivers the training program with the support of Weld Australia and on-site prison industry staff.

As part of the program, augmented reality training was introduced to expand the welding skills of the prisoner learners to meet international standards. A welding workshop sits alongside the augmented reality training room so that participants can work on projects to use and practice their welding skills in the physical as well as virtual environments. To participate in the program, prisoners are invited to submit an Expression of Interest and then selected through an interview process. Up to eight participants can be accommodated in the intensive 14-week program.

Student *Daine said, “I wanted to take part in this course to not only further my knowledge and experience of welding but to be able to give myself the ability to provide a positive, reliable, and sustainable future for my family.”

“When I am released, I am keen to find as much work as possible in the engineering trade working in the railways, or similar areas that require good welders. I don’t see my life revolving around prison and I want to have real work opportunities in the community when I’m released.”

The VET Centre of Excellence model links participating prisoners with prospective employers and pre- and post-release support service providers. These connections provide prisoners with sustainable pathways to employment and support to reintegrate to society post-release.

The Welding Employment Expo was attended by several Weld Australia members, including Jeff Wanliss (Engineering and Business Development Manager, Keppel Prince). Based in Portland, Victoria, Keppel Prince specialises in the construction, fabrication and maintenance of industrial structures and equipment, ranging from wind farms to bridges.

“I didn’t really know what to expect from the Employment Expo, but the experience was a big eye-opener for me,” said Wanliss. “During the tour of the facilities, one of the prisoners produced an industry standard vertical up weld—one of the hardest

Soldamatic welder training at HM Prison Langi Kal Kal. Geoff Crittenden and Jeff Wanliss inspect a prisoners welding at the Welding Employment Expo.

welds to do. We would have accepted that weld in our workshop. It can be difficult to find potential employees with the skills and experience needed in our workshop. I’d definitely consider employing any of the guys based on the standard of welding they’re doing.”

“These types of training and rehabilitation programs are so important. They help give prisoners purpose. Many of the prisoners have obviously faced challenges in the past, but, this is a delineation point—it’s like drawing a line in the sand and saying ‘the past is the past’. VET and training programs like this one equip prisoners with knowledge and give them practical skills that they can use on release. It is an essential step to ensuring that their future is successful,” said Wanliss.

“Australia is facing a looming shortage of skilled welders—70,000 additional welders will be needed in the next 10 years. VET training and employment pathways as part of prisoner rehabilitation could help alleviate some of these skills shortages,” said Crittenden.

“However, this will require commitment and collaboration from industry and government—not only to fund VET training in Australia’s prisoners—but to help provide secure employment opportunities postrelease.”

*Name changed to maintain privacy.

About Langi Kal Kal Prison The land where Langi Kal Kal Prison is located was first settled as a 70,000-acre farming property in about 1838. A substantial farmhouse was built in approximately 1900. After World War II, the land was subdivided and the central area, including the farmhouse, was set aside for prison purposes. The first prisoners arrived in September 1950 and the prison was officially opened in February 1951. In 1965

WELD AUSTRALIA ON THE DRUM

Weld Australia recently appeared on the ABC’s The Drum. Geoff Crittenden (CEO) and Michael Pitt (National Manager Education and Training) spoke about the success of VET programs for prisoner rehabilitation at HM Langi Kal Kal prison.

WATCH THE DRUM NOW

Attendees at the Welding Employment Expo.

Attendees at the Welding Employment Expo.

the prison became a youth training centre, but again became an adult prison in June 1993.

Situated on the Western Highway at Trawalla approximately 140km west of Melbourne, Langi Kal Kal is an open camp, minimum security protection prison with all prisoners required to work during their stay unless they are over retirement age. As a prerelease prison, Langi Kal Kal specialises in getting prisoners ready for release through on-the job training and employment in a range of industries.

EVENT WRAP-UP: WINNING BUSINESS: THE GLENCORE GCAA WELDER QUALIFICATION SCHEME CASE STUDY

Welder qualification is a crucial component to ensuring businesses and teams are in the best position to secure work. As we emerge into the new normal, your welder’s capability to create welds to what the market is requiring is paramount.

This recent event delved into The Glencore GCAA Welder Qualification Scheme. It provided insights into the types of welder qualification required, why Glencore implemented the scheme, and the factors that will set businesses up for success.

The session was presented by Garry Horner, who has worked in the coal industry for his entire career— from the CSIRO in the early days, The Electricity Commission of NSW, Shell Service and Shell corporate, and now for Glencore Coal Assets Australia Corporate Engineering Group as their Group Reliability Engineer – Condition Monitoring and Failure Analysis.

Glencore’s Engineering Group started to see a number of weld repairs on major open cut assets failing after a short period of time after the asset was returned to service. With the assistance of MC Quality and Weld Australia, Garry developed a GCAA Welder Competency training program for Glencore’s full time boilermakers and third party repairers performing these weld repairs. Now, this training program is distributed to a large number of offsite repairers, OEMs and other coal companies. Glencore is starting to see extended life from its assets after repair. EVENT WRAP-UP: AUTOMATION TECHNOLOGY NIGHT

This recent event was an opportunity for members in South Australia to see the latest welding automation technology. It highlighted a broad range of applications to improve welding ergonomics, and increase productivity and quality.

It also covered various cost saving applications that can easily double the production rate of a welding workshop by increasing the arc time and reducing labour, gas and filler metal costs (P/m, P/f) compared to manual welding.

Held on-site at the TAFE SA Regency Campus, the presentation demonstrated the AristoMig 4004i Pulse welding machine with RobustFeed U6 and Pulse using the RailTrac B42, MiggyTrac B501 and MiggyTrac B5001 welding tractors.

Three Day Course

Need to use ASME Section IX? Learn how to minimise cost and maximise qualifcation usefulness.

The ASME code is the American Society of Mechanical Engineers (ASME) standard that regulates the design, development and construction of boilers and pressure vessels. ASME Section IX specifies the requirements for the qualification of welders and the welding procedure specifications. This three day course will give participants a working knowledge of ASME Section IX, including how to comply with its requirements.

The course will be facilitated by Walter J. Sperko, P.E., the President of Sperko Engineering Services, a consulting firm specialising in metal fabrication technology. He has particular experience in piping and pressure vessel fabrication, installation, maintenance and repair. Mr. Sperko is also a past-Chairman of the ASME Welding, Brazing and Fusing Standards Committee IX and a member of ASME Subcommittee III, Nuclear Components.

Who Should Attend?

This course is intended for people who are involved in writing and qualifying welding and brazing procedure specifications, qualifying welders, brazers and operators, reviewing suppliers procedures, auditing or reviewing in-house procedures and qualifications and estimating jobs which impose the requirements of Section IX.

Course Details

Perth

Date: 16, 17 & 18 November 2022 Venue: Novotel Perth, 388 Murray Street, Perth Room: Cottesloe Room Registration first day: 7:30am Course time: 8:00am – 5:00pm

Brisbane

Date: 22, 23 and 24 November 2022 Venue: Novotel Brisbane, 38 Cordelia Street, Brisbane Room: Musgrove Room Registration first day: 7:30am Course Time: 8:00am – 5:00pm

REGISTER FOR PERTH Course Overview

A review of the welding processes and variables, and basic steel welding metallurgy will be conducted to provide all participants with sufficient background in welding technology to interpret and understand Section IX. The mechanics of using Section IX and how to address its requirements will be explained in a simple, straightforward manner.

Emphasis will be placed on writing welding procedures so that they contribute positively to the manufacturing process and on qualifying procedures in a cost-effective manner. The requirements for welders and operators will be examined with particular emphasis on minimising the cost and maximising the usefulness of qualifications.

Time will be provided to address individual participant’s problems and concerns. Attendees will receive copies of the course notes covering the course’s content. Attendees must bring a copy of the current edition of Section IX. Multiple choice tests will be given for each section.

Cost

Early Bird Rate:

• Weld Australia Members: $3,610 inc GST • Non Weld Australia Members: $3,810 inc GST

Rate After 1 September 2022:

• Weld Australia Members: $3,760 inc GST • Non Weld Australia Members: $3,960 inc GST

Please note: in order for the course to go ahead in two locations, minimum attendee numbers must be reached.

THE NEED FOR AS/NZS ISO 3834 & AS/NZS 5131 CERTIFICATION

Thursday 15 September at 6:00pm (AEDT) Many industries (such as rail and roads) are mandating that fabricators hold certifications to AS/NZS ISO 3834 and AS/NZS 5131. Perfect for Fabricators, Inspection Authorities, Project Engineers, this event will outline the benefits and processes involved in gaining the two certifications. Presenters will include Victor Blain (Engineering Team Manager, Weld Australia) and Bushan Salunke (General Manager, Steelwork Compliance Australia). Both Victor and Bushan will field questions from attendees. Please note that this is a face-to-face event, which will be held at Chisholm TAFE in Melbourne (121 Stud Road, Dandenong). AS/NZS ISO 3834: AN OVERVIEW

Thursday 29 September at 6:00pm (AEDT) This webinar will provide an overview of AS/NZS ISO 3834 Quality requirements for fusion welding of metallic materials. It will detail what AS/NZS ISO 3834 is, how it is structured, why you need it, the requirements outlined in the standard, the benefits of undergoing the certification process, as well as the steps involved in this process. If you, or the company you work for, is considering certification, this is the perfect webinar to attend. The webinar will be presented by Weld Australia team members Louis Victor Blain (Engineering Team Manager) and Bruce Cannon (Principal Welding Engineer), who will be more than happy to answer any questions you might have.

REGISTER NOW REGISTER NOW

ASME SECTION IX: THREE DAY COURSE 15-17 and 22-24 November

Need to use ASME Section IX? Learn how to minimise cost and maximise qualification usefulness. The ASME code is the American Society of Mechanical Engineers (ASME) standard that regulates the design, development and construction of boilers and pressure vessels. ASME Section IX specifies the requirements for the qualification of welders and the welding procedure specifications.

Presented by Walter J. Sperko, this three day course will give participants a working knowledge of ASME Section IX, including how to comply with its requirements.

REGISTER FOR BRISBANE NOW

REGISTER FOR PERTH NOW

AWARD CEREMONIES - REGISTER NOW

The awards will be presented at events held across the country in November 2022. The ticket price of just $35 per person includes a two-course meal and drinks. Register now: • Perth: 14 November at Bells Functions • Adelaide: 17 November at the Terrace Hotel • Brisbane: 24 November at Victoria Park Golf

Course • Sydney: 29 November at Strathfield Golf Club • Melbourne: 1 December at Box Hill Golf Club

NEED HELP WITH BURN THROUGH CALCULATION? WELD AUSTRALIA CAN HELP

Do you need help with strategies for avoiding burn through and the development of crack susceptible weld microstructures?

Burn through occurs if the unmelted area beneath the weld pool has insufficient strength to contain the internal pressure of the pipe during hot tapping weld repairs.

Weld Australia’s expert engineers can provide services for burnthrough calculation as per the PRCI Pipeline Repair Manual using thermal analysis computer modelling. Our team understands that the key factors to consider are the material, wall thickness, welding heat input, and operating parameters of the pipeline.

Our burn through calculation can help ensure that your pipeline repair, hot tapping and in-service welding is undertaken in a way that ensures the safety of your workers; reduces the probability of a shutdown, failure or service interruption; and extends the lifecycle of your pipeline systems. WHY WELD AUSTRALIA?

The Weld Australia engineering group has the largest single team of International Welding Engineers (IWE) in Australia. This qualification, issued by the International Institute of Welding, is the highest post-graduate professional welding qualification available.

All solutions delivered by our Engineering Group are reviewed by another Senior Welding Engineer and often, depending on the complexity of the assignment, one of our Principal Welding Engineers.

By taking advantage of Weld Australia’s consulting services, you will have access to the peak industry body in Australia’s welding industry. This will provide your commercial enterprise with access to our expert engineering services, delivered by highly qualified International Welding Engineers and materials specialists.

With expertise in a wide range of industries, from defence, manufacturing and composites to rail and resources, we have the unique capability to solve your welding problems.

Questions? Queries? Need Help?

02 8748 0100 or engineering@weldaustralia.com.au

SUCCESSFUL WELDER CERTIFICATION AUDITS AND QUALIFICATIONS

Ross O’Bryan (Welding Engineer, Weld Australia) recently performed a successful surveillance audits for AS/NZS ISO 3834.3 Quality requirements for fusion welding of metallic materials at INGAL EPS.

Established in 1969, INGAL EPS is Australia’s leading manufacturer of quality light poles, columns, and structures. As part of Valmont Industries, INGAL EPS has access to a large network of trained specialists who can offer custom solutions for any structural pole design requirement.

Frontline Manufacturing’s welding bays.

JAG Welding With staff and offices located in every state of Australia, the main INGAL EPS manufacturing plant is located in Brisbane. This facility is home to an expert in-house design team that can provide engineering and drafting services, as well as bespoke concepts. INGAL EPS manufactures poles to suit every conceivable requirement for minor and major roads including poles for standard use, frangible poles in the form of impact absorbing and slip base, and an extensive range of decorative poles. Their floodlighting poles are installed at some of Australia’s most well-known sporting grounds.

Ross also undertook testing according to AS/NZS ISO 9606.1 Qualification testing of welders — Fusion welding — Part 1: Steels for three welders at JAG Welding.

JAG Welding is a privately owned and operated company with over 22 years experience providing steel fabrication services to south east Queensland businesses. As well as working with mild and galvanized steel, JAG Welding has extensive experience working with structural stainless steel and aluminium. Significant investments in leading edge technologies have allowed JAG to continue providing efficient, responsive and quality services to their customers, and highly competitive pricing.

Weld Australia also facilitated an IIW International Welding Inspector - Basic practical and exam in Brisbane this month. This qualification is recommended in both AS/NZS ISO 3834 and AS/NZS 1554.1. It provides extensive knowledge surrounding welding, inspection theory and application. It includes theoretical components such as mechanical and visual inspection techniques; inspection procedures and acceptance criteria; identification of weld imperfections associated with pre-production; fabrication and post fabrication; and much more.

Questions? Queries? Need Help?

02 8748 0100 or qnc@weldaustralia.com.au

Weld Australia recently updated the phone app version of the WeldQ platform. These updates included adding digital ID cards and making exam results available, as well as various styling and general bug fixes.

The WeldQ app is available for download via both the Android and iOS platforms. The app makes accessing the WeldQ platform even easier for welders and employers alike. It is particularly handy for use on-site or in a workshop when a computer is not readily available. There are still some tasks for which you’ll need to use the website, including creating and updating your profile, creating and submitting applications (like renewal applications and resits), and exams.

WeldQ is a purpose built software solution that facilitates management of the entire process of handling welder qualifications and certifications, including applications, assessment workflow, conducting examinations, awards, reviews, resits, renewals, and issuing certificates. It is a fully online system, with an easy to use interface.

Welders, inspectors, supervisors and engineers can create their own WeldQ account. You can view all the certifications on offer, create an application, pay fees, get assessed, take exams, view awards or certificates, maintain professional development points, apply for continuity extensions, renewals, and do much more. If you haven’t already created your account, log-in now.

CREATE YOUR WELDQ ACCOUNT

WELD AUSTRALIA’S EXAM CALENDAR

Do you need to book an exam through WeldQ?

We’ve made the process even easier, with our new exam calendar, which can be accessed via the WeldQ homepage. The calendar includes all exam dates for 2022, making planning ahead as simple as possible.

Just some of the upcoming exam dates include: • Thursday 22 September: AS 1796 Cert 1-9

Theory Online Exam • Friday 23 September: IIW IWE and IWT EA2 and TA2-Part 2 Online Exam • Tuesday 11 October: IIW IWS SA2 Online

Exam • Wednesday 19 October: National Welding

Supervisor Online Exam • Friday 28 October: AS 1796 Cert 1-9

Theory Online Exam • Thursday 10 November: National Welding

Supervisor Online Exam • Friday 18 November: IIW IWE and IWT EA3 and TA3 Online Exam

EXAM ASSESSORS AND WRITERS NEEDED

Weld Australia is looking to expand its pool of assessors, exam writers and markers. In particular, we need people who are interesting in getting involved in the examination process for the International Welding Inspector - Basic (IWI-B) qualification. Using your knowledge and practical experience, you could help us deliver in-person and oral exams across various locations. To be considered, you must hold an IWI-B qualification.

This is not a permanent position. Your assistance will only be required 1-3 times a year during our exam periods

If you’re interested in giving back to the welding industry, please contact our Qualification and Certification team via: qnc@weldaustralia.com.au

Welding Supervisors play a vital role in industry, they understand the factors that influence welding quality, how to oversee welders effectively, and the variables that help maximise productivity. This blended learning course can help boost your earning potential and job stability. With three modules, this course will kick off on Wednesday 1 February 2023. If you’re keen to have a successful career in the supervision of welding, the best place to start is this course. The Welding Fundamentals online course gives professionals an understanding of some of the issues that may arise with welded components, and provides an overview of welding processes, weld defects, testing and welder qualification as required by various Australian and international Standards. This highly engaging online course will start on Wednesday 8 February 2023. It might not be until next year, but the course is already filling fast. Don’t miss out—book now!

ENROL NOW ENROL NOW

Over the last few months, QMEA, the education arm of the Queensland Resources Council (QRC), has been delivering its Tradies for a Day program. The program is a day of exciting, resources-related activities with a focus on science, technology, engineering and maths (STEM) as well as trade roles.It involves activities including orientation for the workshop, opportunities to hear from tradespeople and other industry experts about their roles in the minerals and energy sectors, and gives students the chance to try some hands-on trade activities.

Weld Australia has assisted with several of the programs throughout the year, providing Soldamatic augmented reality welding simulators with pre-loaded exercises, all ready for students to try their hand at welding.

According to Phil Moller (VET Project Officer, QMEA), “The Soldamatic welding activity is fast becoming the most popular activity with students, teachers and tradespeople that attend the program and is getting rave reviews from educators as an advanced learning experience for their students.”

Just some of the schools that have used the Soldamatics as part of the program include Moura State High School; Pioneer State High School in Mackay and Blackwater State High School (with these events held in partnership with BHP and the BHP Mitsubishi Alliance); and Kirwan and Capella State High Schools (with these events held in partnership with Glencore).

QRC Director of Skills, Education and Diversity, KatrinaLee Jones said the workshop allowed students to learn about the different types of rewarding careers on offer in the minerals and energy sector.

“One in every six jobs in Queensland is in the minerals and energy sector, which is experiencing a skills shortage, so there has never been a better time to pursue an exciting career in a STEM or trade-based role,” Jones said.

“The QRC recently launched the ‘Shape Your Future. Innovate Our World’ campaign centred around the Top 10 hottest jobs in Queensland resources right now as a way to attract more young people to work in our sector. The resources sector is undergoing an intense and immense period of change, as companies move to lower emissions and become more environmentally sustainable. Getting more young people on board with us on that journey is the key to success.”

The academy encourages a talent pipeline of employees into vocational and professional careers, with a focus on female and Indigenous participation. The QMEA currently engages with 90 schools and is a partnership between the QRC and the Queensland Government under its Gateway to Industry Schools program.

AS/NZS ISO 9606 QUALIFICATION FOR STUDENTS AT ST COLUMBAN’S COLLEGE

In late August, over 30 students from St Columban’s College in Brisbane took part in welder training utilising the Soldamatic augmented reality simulators. The students were given an opportunity to learn about welding, including quality control, safety aspects and following welding procedures.

After just a few hours of practice, the students were achieving results required to achieve qualified welder status. This demonstrates just how much augmented reality can accelerate the learning process for students.

From the group, 12 students in Years 11 and 12 were selected to attempt a real welder qualification test in line with AS/NZS ISO 9606 Qualification testing of welders — Fusion welding. Weld Australia’s Engineering Team Manager, Ross O’Bryan facilitated the testing and was impressed with the results; 11 of the students passed the test with flying colours. This is an excellent achievement for the students involved, who will be able to take that qualification out into industry. AUGMENTED REALITY WELDER TRAINING AT CABOOLTURE STATE HIGH SCHOOL

Over 20 students from Caboolture State High School recently had the chance to try their hand at welder training, using the state-of-the-art Soldamatic augmented reality welder simulators. Adam Coorey (Regional Training Coordinator, Weld Australia) facilitated the training for the students.

The training took place in Caboolture State High School’s newly constructed technology building. The school offered prizes to the best performers of the day, and throughout the sessions.

During the final hour of the afternoon, four of the highest scoring student welders competed in a ‘weldoff’. The event was attended by the local member for Caboolture and Longman, Terry Young, as well as Caboolture State High School’s Head of Department.

There are two fusion welding courses that adhere to ISO 9606 Qualification test of welders on Training.gov.au. This is the authoritative source of nationally recognised training and Registered Training Organisations (RTOs). These two courses were developed in Victoria in 2018 and use augmented reality welding simulators as a key component of the training.

TRANSITION WORKERS To be awarded a certificate for the Course in Fusion Welding to AS/NZS ISO 9606 for Transition Workers, you must successfully complete seven units of competency (four core and three elective). Core units: • Simulate fusion welding processes using augmented reality equipment • Identify welding processes, safe welding practices and use of hand and power tools • Interpret and apply AS/NZS ISO 9606 for fusion welding processes • Perform fusion welding procedures to meet the procedures of ISO 96061 (Steels – carbon steels)

EXPERIENCED WELDERS To be awarded a Statement of Attainment for the Course in Fusion Welding to AS/NZS ISO 9606 for Experienced Welders, you must successfully complete three units of competency (one core and two elective). The core unit is: Interpret and apply AS/NZS ISO 9606 for fusion welding processes.

FURTHER INFORMATION For further information, contact: training@weldaustralia.com.au ENROL IN A FUSION WELDING COURSE TODAY

Enrol in a fusion welding course through any Advanced Welder Training Centre below.

ACT Canberra Institute of Technology cit.edu.au 81 Mildura Street, Fyshwick

Queensland TAFE Queensland tafeqld.edu.au • Cairns Campus: Gatton,

Newton, Eureka and,

Wilkinson Streets, Manunda • Townsville (Trade Centre

Bohle) Campus: 763 Ingham

Road, Bohle • Toowoomba Campus: 100

Bridge Street, Toowoomba

City • Ashmore Campus: Benowa

Road & Heeb Street, Ashmore • Nambour Campus: 91

Windsor Road, Burnside • Bundaberg Campus: 118

Walker Street, Bundaberg

West

Tasmania Tasmanian Minerals and Energy Council tasminerals.com.au 13 Wellington Street, Burnie

Victoria Box Hill Institute boxhill.edu.au 465 Elgar Road, Box Hill, Melbourne

Bendigo TAFE bendigotafe.edu.au 23 Mundy Street, Bendigo

Federation University federation.edu.au Lydiard Street South, Ballarat